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COMMERCIAL 180 x 140 ASSEMBLY ON

SITE/MASONRY CONSTRUC TION MANUAL

ITALIAN WOOD-FIRED OVEN

Includes: Venting and Oven Curing Instructions

Mugnaini Commercial Wood-Fired Ovens have been

tested to: UL 737–2007

W180 x 140 Oven

Mugnaini Imports, Inc. • 1530 Grove Street, Healdsburg, CA 95448

main: (707) 416-4106 • toll free: (888) 887-7206 • fax: (707) 857-7177

mugnaini.com • [email protected]

Masonry Assembled

MODEL: COMMERCIAL 180 X 140 AOS

WOOD-FIRED OVEN

Содержание COMMERCIAL 180 X 140 AOS

Страница 1: ...ing Instructions Mugnaini Commercial Wood Fired Ovens have been tested to UL 737 2007 W180 x 140 Oven Mugnaini Imports Inc 1530 Grove Street Healdsburg CA 95448 main 707 416 4106 toll free 888 887 720...

Страница 2: ...is not properly installed a fire may result To reduce the risk of fire follow the installation instructions A major cause of oven related fires is failure to maintain required clearances air spaces to...

Страница 3: ...taring Crown Base 7 Step 5 Mortaring Crown Joints 7 Step 6 Installing Flue Manifold 8 Step 7 Insulation 8 Step 8 Oven Venting 9 4 CLEARANCES AND FACADES 5 OVEN VENTING INSTRUCTIONS Overview 12 Direct...

Страница 4: ...r who will be involved with the design and the construction of your oven Package Contents Check List Oven Crown Elements Items A L Metal Flue Manifold with Screws Item M Removable Iron Door Item N Flo...

Страница 5: ...5 9 in height If elevation adjustments are desired modify the height of the lower base only the wood storage area Contractor to verify height of final installation with the owner Oven Base Materials...

Страница 6: ...ssing to step 5 determine desired length and depth of extended shelf may extend beyond minimum of 10 deep x 32 wide STEP 5 Notch front row of block Place 6 x6 10 10 welded wire fabric 1 above sand usi...

Страница 7: ...te slab W180 x 140 Oven B C E D H 1 2 3 4 5 F G 6 7 12 13 14 15 I J K L 16 17 8 9 10 11 A STEP 2 MORTARING THE FLOOR Using refractory mortar place each floor element in the following succession Item 1...

Страница 8: ...elements Items A through I around the floor elements Item B and C must slide into item A All other items overlap each other You may use a small pry bar at base to manipulate into place the dome pieces...

Страница 9: ...e joints Apply refractory mortar to the outside base of crown elements Approximately 3 wide x thick over the outside perimeter STEP 5 MORTARING CROWN JOINTS Wet sponge joints Apply refractory mortar o...

Страница 10: ...on arch and mark for screws Drill 2 holes with masonry bit 1 8 w 1 d Attach flue manifold with provided screws Mortar base of metal manifold 2 Note Ensure the flue manifold is level on top of crown el...

Страница 11: ...Imports Inc 11 STEP 7 INSULATION continued STEP 8 OVEN VENTING Based on the overall oven design and architecture each chimney system will vary Contact your local licensed chimney or mechanical contra...

Страница 12: ...ct The oven enclosure protects the oven from atmospheric moisture supplies ventilation to the oven so that condensation does not occur within the compartment and retains the insulating materials place...

Страница 13: ...fore the top is put in place fill this enclosure with the specified loose Perlite 9 on top measured from the 1 Thermal Insulation Blanket STEP 4 Place pressure treated 2 x 4 P H T F s or metal studs a...

Страница 14: ...min 4 3 3 2 x 4 P T D F Mudsill with 1 2 A B 16 O C 2 clr PRIMA 120 SECTION SAMPLE DIMENSIONS Verify Oven Floor 72 64 6 conc block 10 1 arch 2 clearance from combustable materials 2 12 min 16 Outside...

Страница 15: ...and bend to desired shape then wait for the Pour Stone to cure STEP 4 Once the Pour Stone or equivalent has cured reshape the rebar and wire all the ends together at the top around the chimney leaving...

Страница 16: ...7 Once the first coat has cured you may now cut off the excess rebar at the chimney Begin again at the bottom and cover the first coat with the second brown coat 3 8 thick exterior stucco right up to...

Страница 17: ...Dura tech or equivalent 7 8 exterior cement plaster 1 4 steel pencil rod rebar Perlite insulation Thermal insulating blanket 1 Wood burning oven model Prima 120 3 conc Slab with 6 x 6 10 10 WWF over c...

Страница 18: ...TRATING CODE COMPLIANCE Exhaust Vent Requirements Installation of the exhaust vent shall be in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations...

Страница 19: ...mesh Chimney lengths 25 feet or longer may require an exhaust fan The Enervex GSV series fan is listed for use with a wood burning pizza oven see http www greasefans com Applicable for pizza and bread...

Страница 20: ...equire an exhaust fan The Enervex GSV series fan is listed for use with a wood burning pizza oven see http www greasefans com Applicable for any menus including cooking meat Additional Requirements fo...

Страница 21: ...nsulated factory built grease duct list to UL 1978 Example grease duct Metal Fab G Series www metal fabinc com Exhaust fan listed for use with a wood burning oven is recommended The Enervex GSV series...

Страница 22: ...30 30 30 30 30 30 30 30 0 6 9 12 18 24 36 48 48 6 48 9 48 12 48 18 48 24 0 6 9 12 18 24 36 48 48 6 48 9 48 12 48 18 48 24 2 3 1 4 4 4 3 4 6 1 4 8 11 14 1 4 15 1 2 16 1 4 17 18 1 2 20 4 6 1 4 7 3 4 9...

Страница 23: ...NOT START A FIRE OR INITIATE THE CURING PROCESS UNTIL THE EXHAUST VENT HAS BEEN INSTALLED AND APPROVED BY THE LOCAL BUILDING OR FIRE OFFICIALS NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE C...

Страница 24: ...commended to allow one full day to slowly bring the oven up to maximum temperature SELECTING THE PROPER WOOD FOR YOUR OVEN Code requires you use only seasoned hardwood moisture content of 20 or less T...

Страница 25: ...amber if you intend on keeping a fire going We will use this partially closed position during the curing process to control any smoke roll out HOW TO MEASURE OVEN TEMPERATURE Mugnaini wood fired ovens...

Страница 26: ...gned front to back 3 Weber brand fire starters 1 2 3 CURING THE OVEN The goal is to increase the temperature of the oven at a rate of 50 75 F per hour by making a small fire every hour Use the chart a...

Страница 27: ...oven and the other towards the front as per the diagram After the fire goes out place the door through the arch into the fully closed position The door should stay in place unit the next day s fire 1...

Страница 28: ...te a large enough fire to roll across the dome Soon the black soot will burn off the dome right above the fire Spread the fire out and move it slightly to burn off all of the black soot on the dome Af...

Страница 29: ...emperature with a thermometer do not be alarmed Most of what you read with an infrared thermometer gun is the surface temperature which will regulate down in the pauses between fires FIRE PLACEMENT If...

Страница 30: ...and increase the oven temperature at a rate of 50 75 per hour until the daily target temperature is reached Close door until the next day s firing DAY 1 DAY 2 Time Temperature Time Temperature Target...

Страница 31: ...S FOR PARTICULAR PURPOSE USE OR APPLICATION AND ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF MUGNAINI UNLESS SUCH OTHER WARRANTIES OBLIGATIONS OR LIABILITIES ARE EXPRESSLY AGREED TO IN WRITING...

Страница 32: ...representative for the return and instructions as to how and where the Oven should be shipped Any Oven returned to Mugnaini for examination shall be shipped with all shipping charges prepaid at Origi...

Страница 33: ...n of the problem and the address at which the Original Purchaser can be reached Mugnaini will review each notice and respond to the Original Purchaser in an effort to settle such dispute Under federal...

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