Mueller HYDRO GATE HG561 Скачать руководство пользователя страница 13

replace seats and carefully fit and 
seal the joints.

Stem Bends when Gate Is Closed 
(Hand-Operated Lifts)
1.

 Ensure stem guide collars are 

properly located to hold the stem 
in alignment. Bolts on collars must 
be tightened so the collar is not 
slipping on the guide bracket.

2.

 Ensure stem guides are all 

located properly. If the spacing 
exceeds that shown on the 
installation drawing, the stems may 
be deflecting before the gates are 
tightly closed.

3.

 If stem guides are correctly 

located and collars are tight, then 
the load being applied to the stem 
by the lift is in excess of that 
needed to close the gate, or the 
load recommended for a particular 
stem size. Reset the stop nut to 
prevent an excess load from being 
applied to the stem after the gate 
is closed.

Long-Term Storage Instructions 
for HG561 Fabricated Gates, Lifts, 
Stems and Accessories 
1.

 Gate assemblies shall be stored 

horizontally and flat, with the 
back side (flange side) down. The 
storage area must be flat, graded, 
comprised of compacted soil, 
concrete, or asphalt.

2.

 Place timber, minimum 4" x 4", 

to provide substantially complete 
perimeter support under the gate 
frame assembly. Longitudinal 
timbers, spaced a maximum of 4', 
may also be used.

3.

 Stacking of gates is permissible. 

The stacked height should not 
exceed 3/4 of the bottom gate’s 
width or height. Stack gates 
of different sizes in a pyramid 
fashion. DO NOT stack large gate 
on top of smaller gates.

4.

 Stacked gates should be 

separated with timber. The 
separating timbers should form 

Excess Force Is Required on 
Handwheel or Crank
1.

 Ensure the stem is lubricated as 

recommended.

2.

 If a simple application of 

lubricant does not appear to solve 
the problem, check for foreign 
material jammed in the nut threads 
by either disassembly or working 
back and forth with generous 
application of penetrating oil and 
grease.

3.

 If the stem is properly greased 

and the lift nut does not appear 
to be dirty or binding, ensure the 
stem, stem guides, and lift are 
in proper alignment. On most 
installations, the stem will be 
installed in the vertical position. A 
carpenter’s level can be used to 
verify that it is in vertical plane in 
both directions. Check for binding 
through individual stem guides. 
Check the pedestal to ensure it is 
vertical in both directions and the 

a flat and level base for the gate 
above.

5.

 Wall thimbles may be stored 

similar to above. They may be 
stored with machined flange face 
up or down. Substantial level 
blocking is essential. Uneven 
support of gate assemblies and 
thimbles causes the gate or 
thimble to warp and voids the 
manufacturer’s warranty.

6.

 Store the lift assemblies either 

upright with plastic plugs/caps in 
place to keep dirt out of the nut 
threads or leave in original shipping 
cartons. DO NOT store the lifts 
directly on the ground.

7.

 Stems and stem covers should 

be stored horizontally on timbers 
spaced 4 to 8 feet apart. Protective 
sleeves should be left on all stem 
threads and stem covers.

8.

 Miscellaneous accessories and 

hardware should be stored off the 
ground.

stem threads are straight through 
the lift nut.

4.

 In locations where the stem is 

not installed vertically, such as 
on the face of a dam, alignment 
can be checked using a thin wire 
stretched tightly between the top 
of the slide and the bottom of the 
lift. Realign by adjusting the stem 
guides and/or shimming one side 
of the lift as required.

5.

 Check the frame guide grooves: 

Remove any foreign material, 
loosen if necessary, reposition, 
or replace if rolled over, torn, or 
wadded up.

9.

 Bronze stem blocks, wedges, 

lift nuts, and stainless steel 
accessories are targets for theft 
and resale as scrap. Report all 
shortages at once and note on 
shipping papers. We cannot be 
held responsible for theft and loss 
of equipment stored on the job 
site.

10.

 Inside dry storage is the 

best for all equipment. Covering 
equipment stored outside with 
tarpaulins is recommended to 
minimize degradation of paint from 
rain and sunlight, until finish paint 
is applied. Uncovered outdoor 
storage may result in staining of 
painted surfaces from rain and 
sunlight.

NOTE: The Hydro Gate standard 
warranty applies to this order, and 
can be found at www.hydrogate.
com/support.

13

HG561 FABRICATED SLIDE GATE

Storage

STORAGE

Содержание HYDRO GATE HG561

Страница 1: ...ion is critical to satisfactory operation We assume no liability expressed or implied for interpretation of the contents of this manual If you have any questions concerning the interpretation of the contents of this manual or installation procedures in general you should contact the Hydro Gate facility in Colorado We expressly disclaim all liability expressed or implied for faulty installation of ...

Страница 2: ...r area Special Tools Special tools are not required to operate and or maintain the heavy items during placement of equipment Wear proper personal protective equipment PPE and clothing when working on or around gates e g hard hats heavy boots safety glasses and breathing apparatus if necessary NEVER place bodily obstructions in the path of moving parts When operating gates and accessories stand cle...

Страница 3: ... with some twist warp non flat conditions The larger the gate the more out of plane conditions can be tolerated Consult factory for extreme limits Mounting the Gate on Concrete Surface with Adhesive Type Stud Anchors 1 Use only adhesive type or epoxy grouted studs Mechanical wedge studs are not recommended and gate performance cannot be guaranteed with wedge type studs We usually furnish the all t...

Страница 4: ...nuts are tight and hold the frame stable Wall Thimble Installation 1 Place the wall thimble in the correct position in the forms and block it in this position The top centerline of the thimble is stamped on its flange face The bottom centerline is also marked 2 Plumb the front face of the thimble using the marks indicating top and bottom centerline This face should be plumbed with respect to final...

Страница 5: ...tening is not required 7 Check the squeeze out of mastic on the inside and outside of the flange and clean off excess No squeeze out indicates insufficient mastic and likelihood of future leak 8 Allow sufficient cure time of mastic before applying water pressure to the gate see manufacturer instructions Installation Of Flush Bottom Closure Gates Gates that are to be installed with bottom frame mem...

Страница 6: ...Double check the installation drawings to ensure that the stem guide collars are in the correct locations Join together with splices as provided Fig F Note Insert all bolts or keys in each stem splice immediately after sections are installed and aligned to prevent one section disconnecting from another when the gate is operated 9 Immediately before lowering the lift over the threaded portion of th...

Страница 7: ...in tension Check the stem to be certain it is straight Tighten the nuts on the studs through the stem guide brackets center the stem guide collars around the stem and tighten the assembly bolts holding the collars in position on the brackets 8 Move the gate to its fully opened position and check the position of the stems If the stem is being deflected by the collars a stem alignment problem exists...

Страница 8: ... lubricate the stem adjust the stop nuts etc as described in the preceding steps 1 9 in the section entitled Lift Installation and Adjustment of Stem Guides for gates not self contained Gate Adjustment This gate is equipped with low friction polyethylene UHMWPE seats and guides The seats rest on a neoprene rubber pad for cushioned gasketing to the frame Sealing at the side is accomplished by pinch...

Страница 9: ...ion opposite of the Open indicator until the stop nut on the stem is 1 8 to 1 16 from the top of the lift see installation instructions When the top of the stem is equal in height to the bottom zero height indicator the gate is considered to be FULL CLOSED and should not be closed further Should the gate or stop nut require adjustment refer to the appropriate section of the Installation Operation ...

Страница 10: ...pleted and becomes contaminated it should be cleaned and replenished When excess dried grease or other foreign material is carried into the threads of the lift nut extremely hard operation will result If serious binding occurs the only way to correct it is to remove the threaded stem from the lift nut and clean the thread interior If this foreign material is not cleaned from the interior threads o...

Страница 11: ...ailable pipe thread sealants containing Teflon from us In those cases where equipment operation or downtime is critical and the gate is operated extremely often a spare lift nut may be pertinent to have on hand For potable water treatment plants we recommends using a vegetable based lubricant such as Lubriplate Super FML 2 Rocol Foodlube Multi Paste European product Petro Canada Purity FG Activity...

Страница 12: ...ch at the center then one corner or the other has been pulled back considerably from the plane To repair this faulty installation it is necessary to loosen bolts push the frame out as required and align it before tightening or regrouting Dirty Seating Faces Excess leakage can also be caused by foreign material on seating faces of the gate frame or slide Check for drops of paint cement runs on seat...

Страница 13: ...ations the stem will be installed in the vertical position A carpenter s level can be used to verify that it is in vertical plane in both directions Check for binding through individual stem guides Check the pedestal to ensure it is vertical in both directions and the a flat and level base for the gate above 5 Wall thimbles may be stored similar to above They may be stored with machined flange fac...

Страница 14: ... Stainless Steel 4 16 3 8 x 1 1 4 F H Screw Stainless Steel 7 6 10 8 1 14 15 16 7 3 13 2 11 4 12 9 5 SPARE PARTS How To Order Replacement Or Spare Parts Parts may be ordered from your local Hydro Gate representative or direct from us Please have the following information 1 Hydro Gate sales information found on the blue anodized tag located on the gate lift or pedestal 2 The item and or tag number ...

Страница 15: ...ng 2 3 Keeper 1 4 ID Tag 1 5 Zerk Fitting 1 6 Pedestal 1 7 11 5 8 x 2 1 2 Hex Head Screw 2 8 5 8 Flat Washer 2 9 5 8 Lock Washer 2 10 11 5 8 Hex Nut 2 11 18 Ø 24 Ø or 30 Ø Handwheel 1 12 13 1 2 Hex Nut 1 13 13 1 2 x 1 1 2 Square Head Screw 1 14 Stop Nut 1 15 16 3 8 x 3 8 Set Screw 2 16 Stem Cover 1 17 Stem Cap Cover 1 18 3 8 Flat Washer 2 19 16 3 8 Hex Nut 2 20 3 8 Ø U Bolt 1 ...

Страница 16: ...ght 2019 Mueller Water Products Inc All Rights Reserved All Rights Reserved The trademarks logos and service marks displayed in this document are the property of Mueller Water Products Inc its affiliates or other third parties Products above marked with a section symbol are subject to patents or patent applications For details visit www mwppat com These products are intended for use in potable wat...

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