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Series 1750 Bedding Dispensers

61301604063

1–5

PROCESSING DESCRIPTION

Before starting daily operation, the operator fills the storage hopper with
bedding. At the start of the processing period, the operator activates the
unit. Washed cages first exit the tunnel washer and travel on the conveyor to
the bedding dispenser. As each cage passes through the filling chamber,
the dispenser drops bedding into the cages (see Figure 1–5). To adjust the
level of the bedding in the cages, the operator varies the speed of the
dispenser drive. After the cages exit the filling chamber, the controls alert
the operator that the process is complete. The cages are then manually
unloaded from the conveyor.

Figure 1–5. THE FILLING CHAMBER (from UNLOAD END)

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CONVEYOR

CONTROL
PANEL

DISPENSER DRIVE

A04063-E

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Содержание 1750 Series

Страница 1: ...SERIES 1750 AUTOMATIC TYPE TUNNEL BEDDING DISPENSERS USER MANUAL 61301604063 Rev A...

Страница 2: ......

Страница 3: ...SERIES 1750 AUTOMATIC TYPE TUNNEL BEDDING DISPENSERS USER MANUAL Getinge Castle Inc 1777 East Henrietta Road Rochester New York 14623 3133 Phone 800 950 9912 USA Facsimile 800 950 2570...

Страница 4: ...t the user to the possibility of personal injury Caution notes alert the user to the possibility of damage to the equipment Notes alert the user to pertinent facts and conditions This manual contains...

Страница 5: ...Panel 1 3 Conveyor 1 3 Conveyor Drive Motor 1 3 Dispenser Drive Motor 1 3 Exhaust Vent 1 3 Hopper Lid 1 3 Mains Disconnect 1 3 Storage Hopper 1 3 Top Panel 1 3 Water Collection Area 1 3 INTERIOR COMP...

Страница 6: ...3 DISPENSER DRIVE REVERSE FORWARD 2 3 DUST COLLECTOR option 2 3 Indicators 2 3 POWER 2 3 CONVEYOR FULL 2 3 DISPENSER DRIVE ON 2 3 CONVEYOR DRIVE ON 2 3 DUST COLLECTOR ON option 2 4 EMERGENCY STOP 2 4...

Страница 7: ...ION OPTIONS 6 1 FACILITY REQUIREMENTS 6 1 TECHNICAL DATA 6 2 Service Requirements 6 2 General Notes On Utilities 6 2 NOTE 1 ELECTRICAL CONNECTION 6 2 NOTE 2 EXHAUST SYSTEM 6 2 UNCRATING AND INSPECTION...

Страница 8: ...vi Conveyor Stop 7 3 DESCRIPTION 7 3 USER CONTROLS 7 3 MAINTENANCE REQUIRED 7 3 Index...

Страница 9: ...and follow the lockout tagout procedures to ensure safety and prevent accidental shock PERSONNEL SAFETY The following safety features have been installed to protect the operator Load Conveyor Clutch...

Страница 10: ...and Power Box alert service personnel to possible hazards HIGH VOLTAGE CAUTION To reduce the risk of electrical shock do not remove cover Refer servicing to qualified service personnel ATTENTION Refe...

Страница 11: ...ch cage moves through the filling chamber Dispensed bedding volume is adjustable to accommodate various depths and sizes of cages Configurations Application For use in research animal care laboratorie...

Страница 12: ...CT example DISPENSER DRIVE MOTOR TOP ACCESS PANEL HOPPER LID STORAGE HOPPER CONTROL PANEL AUTOMATIC CONVEYOR STOP option CONVEYOR DRIVE MOTOR CONVEYOR UNLOAD END A04063 B EXHAUST VENT FILLING CHAMBER...

Страница 13: ...ve Motor Propels the dispenser drive see INTERIOR COMPONENTS on page 1 4 Exhaust Vent Removes air dust and other particles from the interior of the bedding dispenser to prevent inhalation by personnel...

Страница 14: ...djust the level of fill Hopper Safety Gate Prevents the operator from contacting the dispenser The operator leaves the safety gate in place to fill the hopper with bedding The safety gate also keeps l...

Страница 15: ...ries the speed of the dispenser drive After the cages exit the filling chamber the controls alert the operator that the process is complete The cages are then manually unloaded from the conveyor Figur...

Страница 16: ...nless steel operator s control panel containing switches and indicators is mounted on the unit Powered Roller Conveyor System The cages are transported through the filling chamber by powered stainless...

Страница 17: ...iminate the need for connection to building exhaust System is interwired with the bedding dispenser and equipped with an On Off switch mounted on the control panel Right Service Side Installation When...

Страница 18: ...General Description 1 8...

Страница 19: ...Using the control panel the operator Selects processing settings Starts and stops the bedding dispenser Knows when to unload the conveyor Adjusts the level of bedding filling the cages Clears jams in...

Страница 20: ...ichever items are switched on by the toggles below typically the conveyor and the dispenser EMERGENCY STOP Stops the conveyor and the dispenser POWER START POWER OFF ON EMERGENCY STOP CONVEYOR DRIVE O...

Страница 21: ...less there is a jam see Section 5 Troubleshooting To set to REVERSE press and hold the switch To return to FORWARD release the switch FORWARD bedding is continually dispensed from the hopper REVERSE n...

Страница 22: ...The Control Panel 2 4 DUST COLLECTOR ON option Lights when the dust collector is ON EMERGENCY STOP Lights when EMERGENCY STOP is pressed...

Страница 23: ...ing the bedding dispenser each day Danger of falling The surrounding floor may be slippery with spilled bedding When around the bedding dispenser walk carefully to maintain balance and avoid injurious...

Страница 24: ...d Keep the safety gate in place 2 Fill the hopper with bedding NEVER OVERFILL THE HOPPER CAPACITY Otherwise the dispenser drive may jam If this occurs see TO CLEAR THE DISPENSER DRIVE on page 5 2 3 Co...

Страница 25: ...ay Series 1750 CONTROL TYPICAL SETTING ADJUSTABLE SPEED DISPENSER DRIVE ADJUST LOW lower level of bedding HIGH higher level of bedding DISPENSER DRIVE on off ON CONVEYOR DRIVE on off ON DISPENSER DRIV...

Страница 26: ...ccur 2 Set the DISPENSER DRIVE see SETTING on page 3 3 ON to fill the cages with bedding OFF to let the cages pass through without filling 3 Press START 4 Adjust the speed of the DISPENSER DRIVE as re...

Страница 27: ...WER 1 Turn OFF the POWER switch The bedding dispenser ceases operation 2 To restart the bedding dispenser a Turn ON the POWER Switch b Press START Emergency Power Shutoff In an emergency it may be nec...

Страница 28: ...Operating Instructions 3 6...

Страница 29: ...ough to fit the inline filter 2 Remove the inline filter using the handle 3 Immerse the inline filter in the bucket 4 Agitate the inline filter in the water to remove dirt 5 Air dry the inline filter...

Страница 30: ...Maintenance 4 2 Figure 4 1 GREASE FITTINGS GREASE HERE GREASE HERE Load End Unload End A04063 F...

Страница 31: ...fer to the Customer Manual for a list of recommended spare parts The electrical schematic is also in the Customer Manual DESCRIPTION PART NO Bedding See Compatible Bedding Types on page 3 1 Lustre Sta...

Страница 32: ...Maintenance 4 4...

Страница 33: ...he safety switches hopper lid hopper safety gate top panel access panels Ensure that the safety gate is in place and that lids and panels are closed When both hopper safety switches are closed the lig...

Страница 34: ...Run the unit in reverse for about ten seconds 3 Release the DISPENSER DRIVE switch so that it switches back to FORWARD 4 Wait for the drive to stop completely 5 Run the unit in forward for about ten s...

Страница 35: ...pecialists from GETINGE Castle Inc Reassembly by Installation Specialists from GETINGE Castle Inc Supervision of Installation by Installation Specialists from GETINGE Castle Inc FACILITY REQUIREMENTS...

Страница 36: ...the entire exhaust system Powered Exhaust connections are not required when the optional Dust Collection System is selected All specifications are subject to change without notice SERIES 1750 UTILITIE...

Страница 37: ...and place a 4 x 4 x 4 block under each of the support legs Dismantle and remove the lower skid from under the machine Raise the machine up using the pallet lift remove the 4 blocks and lower the machi...

Страница 38: ...equipment 1 Because of the slope of the floor it may be necessary to shim under the legs to achieve the leveling tolerance Utilities Check to insure that the following utility requirements are as spe...

Страница 39: ...d to the unit CHECK OUT Fill the hopper 1 Open the hopper lid Keep the safety gate in place 2 Partially fill the hopper with bedding NEVER OVERFILL THE HOPPER CAPACITY Otherwise the dispenser drive ma...

Страница 40: ...ions 6 6 6 Turn OFF the POWER switch Turn OFF the mains disconnect 7 If the bedding dispenser functions properly this check out procedure is concluded If it does not function properly contact authoriz...

Страница 41: ...ers options to meet each customer s specific needs This chapter lists the most commonly selected options Your washer may not have the options listed and could have other specific options For the optio...

Страница 42: ...ner connected to the vent of the dispenser Power switch Must be ON to operate Power cord Connected to the GFI receptacle on the side of the bedding dispenser Vacuum hose Must be connected to the beddi...

Страница 43: ...onveyor Stop DESCRIPTION The conveyor stop uses a photoelectric switch and reflector to stop the conveyor when cages have reached the end of the unload end conveyor USER CONTROLS None MAINTENANCE REQU...

Страница 44: ...Options 7 4...

Страница 45: ...ON light 2 3 CONVEYOR DRIVE ON OFF switch 2 3 CONVEYOR FULL 3 4 CONVEYOR FULL light 2 3 Conveyor stop automatic 1 7 Conveyor system 1 6 D Daily checklist 3 1 Data technical 6 2 Debris screen 1 6 figur...

Страница 46: ...ance Assurance Plan O Operation 3 4 Options automatic conveyor stop 1 7 dust collection system 1 7 Most common 7 2 right service side installation 1 7 Options configuration 1 1 P Part numbers air in f...

Страница 47: ...hnical data See Data technical Top panel 1 3 Troubleshooting 5 1 Tunnel washer linked to the bedding dispenser 3 1 U UL standards 1 7 Uncrating 6 3 Use of the bedding dispenser 1 1 Utilities and servi...

Страница 48: ...I 4...

Страница 49: ......

Страница 50: ...Getinge Castle Inc 1777 East Henrietta Road Telephone 800 950 9912 Rochester New York 14623 3133 USA Facsimile 800 950 2570...

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