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SECTION 1:  IMPORTANT SAFE OPERATION PRACTICES

General Operation

1.

Read, understand, and follow all instructions on the 
machine and in the manual(s) before attempting to 
assemble and operate. Keep this manual in a safe 
place for future and regular reference and for 
ordering replacement parts. 

2.

Be familiar with all controls and their proper 
operation. Know how to stop the machine and 
disengage them quickly.

3.

Never allow children under 14 years old to operate 
this machine. Children 14 years old and over 
should read and understand the operation 
instructions and safety rules in this manual and 
should be trained and supervised by a parent. 

4.

Never allow adults to operate this machine without 
proper instruction. 

5.

To help avoid blade contact or a thrown object 
injury, keep bystanders, helpers, children and pets 
at least 75 feet from the machine while it is in 
operation. Stop machine if anyone enters the area.

6.

Thoroughly inspect the area where the equipment 
is to be used. Remove all stones, sticks, wire, 
bones, toys, and other foreign objects which could 
be picked up and thrown by the blade(s). Thrown 
objects can cause serious personal injury. 

7.

Plan your mowing pattern to avoid discharge of 
material toward roads, sidewalks, bystanders and 
the like. Also, avoid discharging material against a 
wall or obstruction which may cause discharged 
material to ricochet back toward the operator. 

8.

Always wear safety glasses or safety goggles 
during operation and while performing an 
adjustment or repair to protect your eyes. Thrown 
objects which ricochet can cause serious injury to 
the eyes. 

9.

Wear sturdy, rough-soled work shoes and close-
fitting slacks and shirts. Loose fitting clothes and 
jewelry can be caught in movable parts. Never 
operate this machine in bare feet or sandals. 

10. Be aware of the mower and attachment discharge 

direction and do not point it at anyone. Do not 
operate the mower without the discharge cover or 
entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or 

under the cutting deck. Contact with the blade(s) 
can amputate hands and feet.

12. A missing or damaged discharge cover can cause 

blade contact or thrown object injuries. 

13. Stop the blade(s) when crossing gravel drives, 

walks, or roads and while not cutting grass. 

14. Watch for traffic when operating near or crossing 

roadways. This machine is not intended for use on 
any public roadway. 

15. Do not operate the machine while under the 

influence of alcohol or drugs. 

16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengage blade(s) before shifting into reverse. 

Back up slowly. Always look down and behind 
before and while backing to avoid a back-over 
accident.

19. Slow down before turning. Operate the machine 

smoothly. Avoid erratic operation and excessive 
speed.

20. Disengage blade(s), set parking brake, stop engine 

and wait until the blade(s) come to a complete stop 
before removing grass catcher, emptying grass, 
unclogging chute, removing any grass or debris, or 
making any adjustments. 

21. Never leave a running machine unattended. Always 

turn off blade(s), place transmission in neutral, set 
parking brake, stop engine and remove key before 
dismounting.

22. Use extra care when loading or unloading the 

machine into a trailer or truck. This unit should not 
be driven up or down ramp(s), because the unit 
could tip over, causing serious personal injuryThe 
unit must be pushed manually on ramp(s) to load or 
unload properly.

WARNING: 

This symbol points out important safety instructions which, if not followed, could endanger 

the personal safety and/or property of yourself and others. Read and follow all instructions in this manual 
before attempting to operate this machine. Failure to comply with these instructions may result in personal 
injury. When you see this symbol—heed its warning.

WARNING: 

The Battery and Engine Exhaust contains chemicals known to the State of California 

to cause cancer, birth defects or other reproductive harm. The battery and posts contain lead; 
wash hands after handling

.

WARNING: 

This machine was built to be operated according to the rules for safe operation in this 

manual. As with any type of power equipment, carelessness or error on the part of the operator can result in 
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to 
observe the following safety instructions could result in serious injury or death.

Содержание YARD-MAN X614G

Страница 1: ...meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine autho...

Страница 2: ... future reference please copy model number and serial number of the equipment in the space below ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER...

Страница 3: ... or damaged discharge cover can cause blade contact or thrown object injuries 13 Stop the blade s when crossing gravel drives walks or roads and while not cutting grass 14 Watch for traffic when operating near or crossing roadways This machine is not intended for use on any public roadway 15 Do not operate the machine while under the influence of alcohol or drugs 16 Mow only in daylight or good ar...

Страница 4: ...es to take advantage of engine braking action 4 Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability of the machine Use extra care with grass catchers or other attachments These can change stability of the machine 5 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Rapid engagement or braking could cause ...

Страница 5: ...eling h Never over fill fuel tank Fill tank to no more than inch below bottom of filler neck to allow space for fuel expansion i Replace gasoline cap and tighten securely j If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine k To reduce fire hazards keep machine free of grass leaves or other debris build up Clean up oil or...

Страница 6: ...F DAMAGED REPLACE IMMEDIATELY KEEP HANDS AND FEET AWAY FROM ROTATING PARTS REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION WEAR SAFETY GLASSES DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND NEVER CARRY CHILDREN EVEN WITH BLADES OFF USE EXTRA CAUTION ON SLOPES DO NOT MOW SLOPES GREATER THAN 10 MOW UP AND DOWN NOT ACROSS AVOID SUDDEN TURNS USE LOW GEAR MAX 10 READ OPERATOR S MANUAL KE...

Страница 7: ...P E Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes WARNING ...

Страница 8: ...eparate engine operator owner manual packed with your tractor Read instructions carefully Your tractor is shipped with motor oil in the engine However you must check the oil level before operating Be careful not to overfill Removing Shipping Brace IMPORTANT The shipping brace used for packaging purposes only must be removed and discarded before operating your lawn tractor Locate the shipping brace...

Страница 9: ...follow the descriptions and instructions pertaining to your tractor model only Figure 3 A Systems Indicator Monitor Hour Meter G Cruise Control Button B PTO Power Take off Lever H Ignition Switch C Choke Control If equipped I Brake Pedal D Seat Adjustment Lever J Drive Pedal E Throttle Control Lever K Deck Lift Lever F Parking Brake Button H E A B G F C K J I D NOTE Steering Wheel not shown for cl...

Страница 10: ...ess the upper portion of the drive pedal forward to cause the tractor to travel forward Depress the lower portion of the drive pedal with the ball of your right foot not your heel to cause the tractor to travel in reverse Ground speed is also controlled with the drive pedal The further forward or rearward that the pedal is pivoted the faster the tractor will travel The pedal will return to its ori...

Страница 11: ...n your tractor s right fender the deck lift lever is used to change the height of the cutting deck To use move the lever to the left then place in the notch best suited for your application Cruise Control Button The cruise control button is located on the dash panel of the tractor to the left of the ignition switch Push the cruise control button while the tractor is traveling forward at a desired ...

Страница 12: ...ill return to the on position IMPORTANT Do not hold the key in the START position for longer than ten seconds at a time Doing so may cause damage to your engine s electric starter After the engine starts de activate choke control and place throttle control in the FAST position NOTE Do not leave the choke control on while operating the tractor Doing so will result in a rich fuel mixture and cause t...

Страница 13: ... Turning up a slope greatly increases the chance of a roll over Avoid stopping when driving up a slope If it is necessary to stop while driving up a slope start up smoothly and carefully to reduce the possibility of flipping the tractor over backward Setting the Cruise Control NOTE The cruise control feature should only be utilized while traveling in the forward direction To engage cruise control ...

Страница 14: ... leaves the seat without moving the PTO lever into the disengaged OFF position the tractor s engine will automatically shut off regardless of whether the parking brake is engaged or not Operating the Headlights To turn on the headlights Start the engine Turn the key one notch counter clockwise into the On Lights position of the ignition switch Refer to figure on page 10 To turn off the headlights ...

Страница 15: ...more than 1 3 the total height of the grass or approximately 1 1 2 inches Doing so will cause the clippings to clump up beneath the deck and not be mulched effectively Maintain a slow ground speed to allow the grass clippings more time to effectively be mulched Always position the throttle control lever in the fast rabbit position and allow it to remain there while mowing Failing to keep the engin...

Страница 16: ...of the deck Retighten the two jam nuts loosened earlier when proper adjustment is achieved Side to Side If the cutting deck appears to be mowing unevenly a side to side adjustment can be performed Adjust if necessary as follows With the tractor parked on a firm level surface place the deck lift lever in the top notch highest position and rotate both blades so that they are perpendicular with the t...

Страница 17: ...Remove the hex nut and lock washer on the top of ball joint See Figure 9 Thread the ball joint toward the jam nut to shorten the drag link Thread the ball joint away from the jam nut to lengthen the drag link Replace hex nut and lock washer and retighten the jam nut after proper adjustment is achieved Figure 9 NOTE Threading the ball joints too far onto the drag links will cause the front tires to...

Страница 18: ...ightly then rotate counter clockwise and pull outward to begin draining oil See Figure 10 Service the oil filter if so equipped as instructed in the engine manual Perform the above steps in the opposite order after oil has finished draining Refill the engine with new motor oil IMPORTANT Refer to the engine manual for the proper weight of motor oil to be used Figure 10 Air Cleaner Service the pre c...

Страница 19: ...e vibration and may cause damage to the tractor and or personal injury To replace blade When replacing the blade be sure to install the blade with the side marked Bottom or with a part number stamped in it facing the ground when the mower is in the operating position Use a torque wrench to tighten the blade spindle hex flange nut to between 70 foot pounds and 90 foot pounds Figure 12 Removing Cutt...

Страница 20: ...g the self tapping screws that fasten them to the deck Grasp the PTO idler bracket and pivot it toward the discharge chute to relieve tension on the PTO belt Remove the PTO belt from the engine pulley and from around the PTO idler pulleys Grasp deck idler pulley and pivot it toward the left side of the deck to relieve tension on the deck belt Remove the belt from around all pulleys including the d...

Страница 21: ...re 15 Pivot the double idler bracket forward slightly before removing the idler extension spring from the stud and the double idler bracket itself Do not discard the spring Roll the drive belt out from around both the V idler pulley and the flat idler pulley found on the double idler bracket Remove the hex bolt from the center of the engine pulley and gently lower it off the engine crankshaft IMPO...

Страница 22: ... change polarity and cause damage to the engine s alternating system Charging If tractor has not been operated for an extended period of time charge the battery with an automotive type 12 volt charger for a minimum of one hour at six amps Fuses Two fuses are installed in your tractor s wiring harness to protect the tractor s electrical system from any potential damage caused by excessive amperage ...

Страница 23: ...g attachments e g tiller or plow Use of this type of equipment will void the tractor s warranty WARNING Drain fuel only into an approved container outdoors away from an open flame Allow engine to cool Extinguish cigarettes cigars pipes and other sources of ignition prior to draining fuel WARNING Never store the machine or fuel container indoors where there is an open flame spark or pilot light suc...

Страница 24: ...asoline Replace fuel filter if so equipped Clear vent or replace cap if damaged Drain fuel tank Refill with clean fresh less than 30 days old gasoline Replace air cleaner cartridge element or clean pre cleaner if so equipped Engine overheats Engine oil level low Air flow restricted Fill crankcase with proper capacity and weight of oil Clean grass clippings and debris from around the engine s cooli...

Страница 25: ...0 3206A Hex Screw M8 5 712 3017 Hex Nut 3 8 16 6 712 3086 Flange Nut M8 7 721 0331 Sealant Loctite 8 721 0375 Gasket Exhaust 9 725 0157 Cable Tie 10 726 0205 Hose Clamp 11 736 0277 Flat Washer 12 736 0300 Flat Washer 13 736 0607 Lock Washer 5 16 15 751 0535 Hose Fuel Line 16 751 0564 Deflector Muffler 17 751 0617 Muffler Single Inlet 18 751 0810A Exhaust Pipe 19 751 3140 Oil Drain 20 751 3141 Oil ...

Страница 26: ...26 Model X614G 17 20 14 6 36 22 22 22 34 31 33 26 35 23 24 28 25 30 29 4 27 9 9 1 7 18 8 19 1 19 3 1 16 37 15 19 22 19 17 20 8 38 39 40 41 11 13 21 4 4 2 12 32 42 16 5 ...

Страница 27: ...12 0142 Hex Nut 8 32 26 731 0071C Dash Panel 4 style 27 731 0072 Parking Brake Button 28 731 1857 Throttle Control Lever 29 731 2106 Cruise Control Button 30 747 1155 Brake Cruise Pivot Rod 31 749 1087B Dash Support Tube 32 731 2232 Intake Bellow 33 751 0658D Fuel Tank 3 gallon 34 751 0603 Fuel Cap 35 725 1745 Ignition Key w plastic cover 725 1744 Ignition Key w o plastic cover 36 710 0650 TT Scre...

Страница 28: ...28 Model X614G 39 44 14 37 28 33 27 34 11 14 8 43 17 21 10 20 12 23 21 22 24 6 2 43 45 18 25 19 5 3 4 1 16 9 7 17 15 6 26 13 35 38 32 18 24 6 41 40 42 42 29 30 31 6 6 36 46 ...

Страница 29: ... Arm Lift 26 783 0720A Deck Stabilizer Bracket 27 710 0260A Carriage Bolt 5 16 x 0 62 28 710 0726 AB Screw 5 16 12 x 0 75 29 736 0331 Bell Washer 390 x 1 13 x 062 30 720 04009 Knob 3 8 16 31 738 04012 Shoulder Screw 32 736 3078 Flat Washer 349 x 1 0 x 063 33 783 1010 Lift Adjustment Bracket 34 783 0840A Fender 35 783 1489 Seat Mounting Bracket 36 738 0296 Shoulder Screw 37 726 0201 Speed Clip 38 7...

Страница 30: ...30 23 43 31 29 2 1 2 5 3 9 6 38 7 10 12 13 11 13 14 15 16 17 18 19 21 20 22 20 25 26 27 28 30 29 34 30 36 32 37 39 33 11 8 40 4 11 22 41 42 For reference only Model X614G 24 ...

Страница 31: ... 0021A LH Axle Assembly 75 Diameter 26 638 0022A RH Axle Assembly 75 Diameter 27 719 0399B Cast Iron Pivot Bar w Fittings 75 28 712 0431 Flange Lock Nut 3 8 16 29 714 0162 Cotter Pin 30 726 0341 Push Cap 750 31 736 0242 Bell Washer 34 x 872 32 736 0285 Flat Washer 635 x 1 589 x 06 33 736 0331 Bell Washer 39 x 1 13 x 062 34 738 1011 Shoulder Screw 5 x 2 2 3 8 16 35 710 0643 Hex Bolt 5 16 18 X 1 36 ...

Страница 32: ...9 33 24 25 44 42 15 53 33 32 21 29 47 2 38 39 5 8 20 30 35 16 37 11 26 31 19 13 18 17 21 43 21 55 55 71 70 22 63 68 17 56 33 21 51 69 61 76 73 9 21 62 17 21 75 18 57 66 72 63 68 69 22 59 82 82 60 52 10 42 3 33 21 32 33 Attach Spring Ref 32 40 21 58 50 74 27 36 6 34 64 ...

Страница 33: ... idler Pulley 3 06 46 756 0981A Flat Idler Pulley 2 75 47 756 1166 Input Pulley 5 0 48 783 0810 Transmission Torque Bracket 49 783 1019 Switch Actuator Bracket 50 647 0031B Brake Control Assembly 51 647 0049 Drive Control Assembly 52 683 0267C Hydro Pedal Assembly 53 710 0650 Self tapping Screw 5 16 18 x 875 54 710 1260A Self tapping Screw 5 16 18 x 75 55 711 0736 Ferrule 1 4 20 56 711 1363 Pin 3 ...

Страница 34: ...G 45 46 47 44 45 43 39 31 34 42 41 35 32 36 32 40 32 33 37 7 27 23 15 11 18 14 2 8 22 6 27 55 28 5 4 29 51 52 53 54 A A 21 17 10 9 3 25 24 30 16 12 9 19 11 1 13 38 50 57 56 9 10 48 49 B 11 18 22 26 58 59 60 58 59 60 ...

Страница 35: ...16 18 x 625 33 732 04035 Compression Spring 1 28 x 3 125 34 723 0444 Battery Strap 35 738 1020 Shoulder Screw 625 x 5 7 16 20 36 736 0407 Bell Washer 45 x 1 0 x 062 37 712 0459 Flange Lock Nut 7 16 20 38 783 1031A Hitch Plate 39 783 0349 Battery Tray 40 725 1426 Solenoid 12 Volt 100 Amp 41 710 0599 Self Tapping Screw 1 4 20 x 5 42 736 0222 Lock Washer 1 4 43 683 0304C Lower Frame Assembly 44 725 1...

Страница 36: ...tting Deck Style G 12 34 20 38 20 34 31 42 15 41 10 45 37 2 24 8 21 29 7 17 22 32 23 25 36 15 30 13 27 33 19 11 14 35 16 3 40 9 4 17 43 C C 37 10 44 B 39 46 19 5 49 50 51 32 47 48 Refer to B on page 34 26 6 18 1 52 ...

Страница 37: ...ng 50 x 4 74 27 734 0973 Deck Wheel 5 x 1 38 29 736 0119 Lock Washer 5 16 30 736 0158 Lock Washer 5 8 31 736 0162 Flat Washer 64 x 1 0 x 12 32 736 0270 Bell Washer 265 x 75 x 062 33 738 0373 Shoulder Screw 498 x 1 53 34 741 0524 Bearing 625 x 1 574 x 470 35 742 0616A 3 in 1 Blade Star Center 21 23 36 747 1116 Deck Release Pin 37 748 0331 Shoulder Spacer 625 x 324 38 750 0932A Spacer 635 x 88 x 1 7...

Страница 38: ...mmeter SEAT SWITCH 725 1303 725 1439 PTO SWITCH 725 1657A ORG WHT YEL BLK RED ORG ORG BLK YEL WHT RED WHT PTO INDICATOR LIGHT GRN S Conditions as shown DESCRIPTION ITEM 2 4 3 TRACTOR UNOCCUPIED BRAKE SWITCH OFF PTO OFF KEY SWITCH OFF 1 MECHANICAL REVERSE KILL KEY SWITCH 725 1741 G A1 M A2 L B START B S A1 G A1 M A2 L B G A1 M A2 L B RUN 2 B A1 G A1 M A2 L B RUN 1 B A1 L A2 OFF G M A1 S START B S A...

Страница 39: ...ND FUNCTION OF ALL CONTROLS BE SURE BLADE S AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE S BEFORE LEAVING OPERATOR S POSITION DISENGAGE BLADE S PLACE THE CONTROL LEVER IN NEUTRAL ENGAGE PARKING BRAKE SHUT OFF AND REMOVE KEY TO AVOID SERIOUS INJURY OR DEATH READ OPERATOR S MANUAL LAWN TRACTOR HYDROSTATIC DRIVE WITH CRUISE CONTROL TO START TO OPERATE PARKING BRAKE PARKING BRAKE CRU...

Страница 40: ...s such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d MTD LLC does not extend any warranty for products sold or exported outside of the United States its possesions and territories except those sold through MTD LLC s authorized channels of export distribution e Parts that...

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