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INSTALLATION INSTRUCTIONS 

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RETURN STYLE FUEL SYSTEM

If you have decided that a returnless fuel system will not produce the best performance for your 

application, you will need to route a return line in the fuel system. There are many aftermarket fuel 

regulators available. The fuel can then be routed to the sending unit of the gas tank, or even the filling 

port of the tank. This will take modification. Figure 2 shows an example of a return style fuel system. 

The most efficient system is to return the fuel from the opposite outlet of the throttle body.

The fuel pressure required for a return fuel system is approximately 45psi. If the pressure is not enough 

the injectors will be over-worked and an “INJ DC” code will appear in the Diagnostics on the Handheld. 

If this happens increase the fuel pressure by 5 PSI increment and test again. A rule of thumb is to start 

at approximately 60 psi for engines over 400 horsepower.

With a return style system you must connect the fuel lines as pictured below. Connecting them 

like in the lower picture can cause fluid hammer inside of the throttle body on transient operations. This 

will cause hesitatons and possibly dead zones at certain RPM ranges.

DANGER

CAUTION

WARNING

NOTICE

FUEL TANK

FUEL

PUMP

AFTERMARKET

ADJUSTABLE

REGULATOR

PRE FUEL

FILTER

FUEL TANK

FUEL

PUMP

MSD ADJUSTABLE

REGULATOR

POST

FUEL

FILTER

PRE FUEL

FILTER

NOTE: Do not use tubing (hard fuel lines) with the Atomic EFI system.

FUEL TANK

FUEL

PUMP

AFTERMARKET

ADJUSTABLE

REGULATOR

PRE FUEL

FILTER

FUEL TANK

FUEL

PUMP

MSD ADJUSTABLE

REGULATOR

POST

FUEL

FILTER

PRE FUEL

FILTER

INCORRECT

CORRECT FOR RETURN STYLE FUEL SYSTEM.

Figure 2 Atomic Return Style Fuel System.

Содержание Atomic EFI 2920

Страница 1: ...NGER CAUTION WARNING NOTICE A Returnless fuel system does have limitations depending on your application and a few other variables Please see the included addendum for determining whether a returnless system is right for you DANGER CAUTION WARNING NOTICE DANGER CAUTION WARNING NOTICE The fuel system is under pressure Do not open the fuel system until the pressure has been relieved Refer to the app...

Страница 2: ...le location for the supplied fuel filters and use the supplied clamps and self drilling screws to secure them to their mounting locations The small filter is the pre filter and needs to be mounted between the fuel tank and the fuel pump The large filter is the post filter and needs to be mounted between the fuel pump and the throttle body Both filters and the pump incorporate 3 8 beaded inlet outl...

Страница 3: ... and an INJ DC code will appear in the Diagnostics on the Handheld If this happens increase the fuel pressure by 5 PSI increment and test again A rule of thumb is to start at approximately 60 psi for engines over 400 horsepower With a return style system you must connect the fuel lines as pictured below Connecting them like in the lower picture can cause fluid hammer inside of the throttle body on...

Страница 4: ... repaired unit will be returned as soon as possible using Ground shipping methods ground shipping is covered by warranty For more information call MSD at 915 855 7123 MSD technicians are available from 7 00 a m to 5 00 p m Monday Friday mountain time The MSD Customer Support phone lines are available 7am 5pm Mountain Standard Time Monday through Friday to answer any technical questions you may hav...

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