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MQ Multiquip QP4TK, Руководство по эксплуатации и запасным частям

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QP4TK TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #1 (08/24/17) — PAGE 31

PUMP ASSEMBLY

NO. 

PART NO. 

PART NAME 

QTY. 

REMARKS

1 

14660600100002 CASING 

1

2 

14660600210002  CASING COVER 

1

3 

14660000900002  SUCTION COVER, NPT 4" 

1

4 

14660000900002  DELIVERY COVER, NPT 4" 

2

5 

14660601700002  DRAIN COVER 

1

6 

12471002500002  DRAIN COVER SET HANDLE 

2

7 

1471040031ASSY  IMPELLER ASSEMBLY .........................................1............REPLACES P/N 1471040031

8 

1466000130 

VOLUTE CASING 

1

9 

1466040700 

WEAR PLATE 

1

10 

14660002200002  DRAIN SET HANDLE 

4

11# 

0482200240 

O-RING (MECHANICAL SEAL SLEEVE) 

2

12 

0641400430 

SPLIT PIN 

4

13 

0131190820 

CAP SCREW, M8 X 20 (VOLUTE CASING) 

3

14 

1401350350 

CHECK VALVE 

1

16 

0483602750 

O-RING (DRAIN COVER) 

1

17 

1466330460 

O-RING (CASING) 

1

19 

1401330360 

DELIVERY COVER PACKING 

2

20 

0451290080 

WASHER, LOCK M8 (WEAR PLATE) 

3

22 

0631211159 

FLOODING CAP, PF1 1/2" 

1

23 

0631211159 

DRAIN CAP, PF1 1/2" 

2

24# 

0803442930 

MECHANICAL SEAL 

1

25# 

0811885433 

MECHANICAL SEAL SLEEVE 

1

26# 

0852834525 

ADJUST LINER, F45 X F25.4 T0.3 

1

27# 

0852854525 

ADJUST LINER, F45 X F25.4 T0.5 

1

28 

0131290676 

CAP SCREW, 3/8"-16UNC X 76

 

 

(CASING COVER SET BOLT) 

4

29 

0141050825 

SCREW, M8 X 25 (DRAIN COVER SET HANDLE)  4

30 

0131151225 

CAP SCREW, M12 X 25 (SUCTION COVER 

4

31 

0131190820 

CAP SCREW, M8 X 20 (WEAR PLATE) 

3

32 

0131151230 

CAP SCREW, M12 X 30 (CASING) 

6

33 

0105051040 

BOLT, M10 X 40 (PUMP) 

2

34 0520040440  KEY 

1

36 

0458220100 

WASHER, SEAL (IMPELLER) 

1

37 

0191190750 

BOLT, (IMPELLER) 

1

38 

1466200270 

HINGE BOLT, M10 X 65 

4

39 

1466220280 

HINGE PIN 

4

Go 

to 

Discount-Equipment.com 

to 

order 

your 

parts

Содержание QP4TK

Страница 1: ...ARTS MANUAL THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES MODEL QP4TK TRASH PUMP KUBOTA OC95 E4 DIESEL ENGINE Revision 1 08 24 17 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 2: ...S Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wisconsin Northrock Oztec Toker TK Rol Air APT Wylie Ingersoll Rand Doosan Innovatech Con X Ammann Mecalac Makinex Smith Surface Prep Small Line Wanco Yanmar Discount Equipment com is your online resource f...

Страница 3: ...PAGE 2 QP4TKTRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 24 17 PROPOSITION 65 WARNING Diesel engine exhaust and some of G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 4: ...tion Engine 17 Setup 18 Operation 19 20 Maintenance Pump 21 22 Maintenance Engine 23 24 Storage 25 Troubleshooting Engine 26 Troubleshooting Engine Pump 27 Explanation Of Code In Remarks Column 28 Suggested Spare Parts 29 Component Drawings Pump Assembly 30 33 Engine Mounting Assembly 34 35 Engine Service Parts 36 37 Terms And Conditions Of Sale Parts 38 NOTICE Specifications and part numbers are ...

Страница 5: ...el of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situation which if not avoided COULD result in MINOR ...

Страница 6: ...nvaluable in the case of an emergency PUMP SAFETY DANGER NEVER pump volatile explosive flammable or low flash point fluids These fluids could ignite or explode The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipment in any...

Страница 7: ... heat shields or guards removed DO NOT remove the engine oil drain plug while the engine is hot Hot oil will gush out of the oil tank and severely scald any persons in the general area of the pump CAUTION NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing equipment NOTICE NEVER run engine without an air filter or with a dirty air filter Severe engin...

Страница 8: ...ustible gases If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention CAUTION ALWAYS disconnect the NEGATIVE battery terminal befor...

Страница 9: ...recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new product Recyclers and manufacturers alike promote the process of recycling metal Using a metal recycling center promotes energy cost savings EMISSIONS INFORMATION NOTICE The diesel engine used in this equipment has been designed to reduce harmful levels of carb...

Страница 10: ...acity 475 gallons minute 1 798 liters minute Max Solids Diameter 2 0 in 50 8 mm Max Head 85 ft 26 0 m Max Suction Lift 25 ft 7 62 m Max Pressure 37 7 psi 260 kPa Dry Net Weight 286 lbs 130 Kg SPECIFICATIONS PUMP A C B Figure 1 Dimensions Table 2 Dimensions Reference Letter Dimension in mm A 28 3 719 B 24 4 620 C 30 3 770 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t...

Страница 11: ...ity 1 45 US Gal 5 5 Liters Fuel Consumption 63 US Gal Hr 2 38 Liters Hr Fuel Type No 2 Diesel Fuel ATSM D975 Lube Oil Capacity 1 8 quarts 1 7 liters Engine Oil Type API Service CF class SEA 30 20 10W30 Starting Method Electric Start Air Cleaner Type Dry Element Battery Type 12V 36AH Battery Tray Dimensions L x W x H 10 1 x 7 0 x 1 2 in 256 5 x 178 x 30 5 mm Weight 124 lbs 56 Kg Ｄ Ｄ ｉ ｉ ｅ ｅ ｓ ｓ ｅ ｅ...

Страница 12: ...s trash pump use a 4 inch diameter opening which allows the pump to pump at a rate of approximately 475 gallons minute gpm or 1 798 liters minute lpm This Wet Primed pump requires that the pump casing is first filled with water to assist with initial self priming operations Once a partial vacuum is created within the unit the reduced atmospheric pressure allows water to flow through the suction li...

Страница 13: ...AND PARTS MANUAL REV 1 08 24 17 PUMP COMPONENTS 1 4 6 7 10 8 9 3 5 4 2 Figure 3 shows key component areas of the QP4TK Figure 3 QP4TK Key Component Callouts G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 14: ...T thread suction port and can accommodate either a threaded or quick disconnect Cam and Groove lock hose For quick disconnect connections an optional coupler A400A is necessary Contact MQ Parts Department for ordering assistance PUMP COMPONENTS 6 Suction Hose Use only recommended suction hoses This pump is fitted with a 4 male NPT thread suction port and can accommodate threaded or quick disconnec...

Страница 15: ...5 7 6 4 13 1 12 8 11 10 9 INITIAL SERVICING The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufac turer s Engine manual for operating and servicing information 1 Oil Drain Plugs There are two oil drain plugs one on each side of the engine Remove either plug to drain engine oil from the engine crankcase 2 Dipstick Remove dipstick to ...

Страница 16: ...80 quarts 1 7 liters Figure 6 Engine Oil DipStick Oil Level DIPSTICK UPPER LIMIT LOWER LIMIT CAUTION You must frequently check the oil level of the engine There is no low oil shutoff feature for protection and operating the pump with low oil levels will cause severe damage to the engine Fuel Check 1 Remove the fuel cap Figure 7 located on top of fuel tank Figure 7 Fuel Check 2 Visually inspect the...

Страница 17: ...8 on a solid level operating surface The most critical factor for successful pump operations is not to exceed 25 feet 7 62 meters total suction lift at sea level 2 Ensure that the pump has the proper level of engine oil 3 Initially prime the pump by removing the fill cap see Figure 3 and filling the casing with water If the pump casing is not filled with water prior to operations it will not be ab...

Страница 18: ...been read and thoroughly understood CAUTION DO NOT pump flammable fluids corrosive chemicals or fluids containing toxic substances These fluids can create potentially dangerous health and environmental hazards Contact local authorities for assistance CAUTION This pump uses a water cooled mechanical seal to prevent water from seeping into the engine The passage of water through the pump casing lubr...

Страница 19: ...n and run the engine for about three minutes with no load 2 Place the ignition switch key in the OFF position 3 PlacetheenginespeedcontrolleverintheSTOPposition 4 Remove all hoses from the pump CAUTION ALWAYS run engine at full speed while pumping CAUTION When stopping the engine reduce the load slowly DO NOT stop engine suddenly since it may cause the temperature to rise abnormally OPERATION Emer...

Страница 20: ... and allows for faster priming when the engine is restarted NOTICE 25 in Hg inches of mercury translates into 25 feet of lift at sea level MAINTENANCE PUMP CAUTION DO NOT attempt to start the engine unless the pump has previously been primed with water Severe pump damage will occur if pump has not been primed ADJUSTING IMPELLER CLEARANCE 1 If it is necessary to replace impeller or volute be sure c...

Страница 21: ...0 1 0 5 in Hg kPa WIKA R 100 80 60 40 20 ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL 25 2 0 PUMP VACUUM TESTER WATER HOSE PLACE VACUUM TESTER OVER PUMP SUCTION PORT SOURCE WATER DO NOT RUN PUMP WITHOUT WATER CAUTION G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 22: ...Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the KUBOTA shop Manual for service procedur...

Страница 23: ...ve dirt and debris from the engine and pump Inspect or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary ENGINE OIL 1 Drain the engine oil when the oil is warm as shown in Figure 12 2 Unscrew the oil filler dipstick from its holder 3 Next remove oil drain bolt and sealing washer and allow the oil to drain into a suitable container 4 Replace engine oil wit...

Страница 24: ...nd clean the inside of pump housing Coat the inside of pump housing with a light film of oil to reduce corrosion A spray can of oil works well for this application Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump Cover pump and engine with plastic covering or equivalent and store in a clean dry place To protect the water cooled seals place one h...

Страница 25: ...e with correct type of oil for winter environment Defective battery Replace battery Engine fires but stops soon as starter is switched off Fuel filter blocked Replace fuel filter Fuel supply blocked Check the entire fuel system Defective fuel pump Replace fuel pump Engine stops by itself during normal operation Fuel tank empty Add fuel Fuel filter blocked Replace fuel filter Defective fuel pump Re...

Страница 26: ...ce or repair hose and clamps Air leak at suction port Check that fittings are tight and properly sealed Pump is located too high above water line Move pump closer to water Debris collecting in pump housing Clean pump housing Too much distance between impeller and volute Adjust clearance by adding shims or replace impeller Min 006 inch Max 020 inch Water leaking out weep hole between pump and engin...

Страница 27: ... listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that the item is not sold s...

Страница 28: ...LER 2 0631211159 FLOODING CAP 1 KIT4TK KIT MECHANICALSEAL NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists OC95 KUBOTA DIESEL ENGINE 1 to 3 units Qty P N Description 1 1142041030 CAP FUEL TANK 1 1146043012 FUEL FILTER 1 1390141350 FUEL STRAINER 5 1491132110 OIL FILTER 3 1146011180 AIR FILTER G o t o D i s c o u n t E q...

Страница 29: ...PAGE 30 QP4TKTRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 24 17 PUMP ASSEMBLY 62 63 A B 44 50 33 A B G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 30: ...17 1466330460 O RING CASING 1 19 1401330360 DELIVERY COVER PACKING 2 20 0451290080 WASHER LOCK M8 WEAR PLATE 3 22 0631211159 FLOODING CAP PF1 1 2 1 23 0631211159 DRAIN CAP PF1 1 2 2 24 0803442930 MECHANICAL SEAL 1 25 0811885433 MECHANICAL SEAL SLEEVE 1 26 0852834525 ADJUST LINER F45 X F25 4 T0 3 1 27 0852854525 ADJUST LINER F45 X F25 4 T0 5 1 28 0131290676 CAP SCREW 3 8 16UNC X 76 CASING COVER SET...

Страница 31: ...PAGE 32 QP4TKTRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 24 17 PUMP ASSEMBLY 62 63 A B 44 50 33 A B G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 32: ... 0451290080 WASHER SPRING M8 VOLUTE CASING 3 47 0451250080 WASHER SPRING M8 DRAIN COVER SET HANDLE 4 50 0451250100 WASHER SPRING M10 PUMP 2 51 0481572500 O RING VOLUTE CASING 1 52 1466108050 CAP 1 53 0742214100 STRAINER 1 54 0131151220 CAP SCREW M12 X 20 DELIVERY COVER 8 55 KIT4TK KIT MECHANICAL SEAL SLEEVE O RINGS 1 INCLUDES ITEMS W 62 24820006000014 CASING COVER SET PLATE 1 63 0141090820 SCREW C...

Страница 33: ...AND PARTS MANUAL REV 1 08 24 17 ENGINE BATTERY MOUNTING ASSEMBLY 14 1 2 3 4 5 6 22 17 18 8 9 11 9 8 12 13 15 1 NOTE INCLUDED WITH ITEM 12 1 7 16 10 19 20 21 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 34: ... 0205450100 9 0451250100 LOCK WASHER CUSHION RUBBER 8 10 0105051045 BOLT ENGINE 4 11 0723302546 CUSHION RUBBER 4 12 0950241265A0002 BATTERY BOLT W NUT 2 INCLUDES ITEMS W 13 0162212024 BATTERY 12V 12N24 3A 1 14 1412317030 CAP 7 15 09592250000014 BATTERY COVER 1 16 031110160 WASHER ENGINE 4 REPLACES P N 0401450100 17 0451250120 LOCK WASHER BATTERY TRAY 2 18 0205450120 NUT BATTERY TRAY 2 19 045125008...

Страница 35: ...PAGE 36 QP4TKTRASH PUMP OPERATION AND PARTS MANUAL REV 1 08 24 17 ENGINE SERVICE PARTS 2 1 3 6 5 4 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 36: ... NO PART NO PART NAME QTY REMARKS 1 1142011180 AIR FILTER 1 2 1491132110 OIL FILTER 1 3 1142043012 FUEL FILTER 1 4 1390141340 GASKET 1 5 1142041030 CAP FUEL TANK 1 INCLUDES ITEM W 6 1390141350 FUEL STRAINER 1 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Страница 37: ...with a quote for the right part that your machine needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell ...

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