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MTR-40HS— PARTS & OPERATION MANUAL — REV. #2  (12/15/03) — PAGE 19

MTR-40HS— MAINTENANCE  (RAMMER)

Figure 16. Primary Air Cleaner

Figure 17. Engine Air Cleaner

 Tap the paper filter element (Figure 17) several times on a hard
surface to remove dirt, or blow compressed air [not exceeding
30 psi (207 kPa, 2.1 kgf/cm

2

)] through the filter element from the

air cleaner case side.  

NEVER

 brush off dirt.  Brushing will force

dirt into the fibers.  Replace the paper filter element if it is
excessively dirty.

GRAY OUTER

FOAM ELEMENT

CLEAN WITH

KEROSENE

PAPER

ELEMENT

CLEAN WITH

SOLVENT

BREATHER

ELEMENT

SPARK PLUG

Remove and clean the spark plug (Figure 19), then adjust
the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit
has electronic ignition, which requires no adjustments.

Figure 19.  Spark Plug Gap

MAINTENANCE

Perform the scheduled maintenance procedures as definded by
Table 3 (page 21) and below:

DAILY

Thoroughly remove dirt and oil from the engine compartment
and rammer. Clean or replace the air cleaner elements as
necessary. Check and retighten all fasteners as necessary.
Check the bellows for oil leaks. Repair or replace as needed.

200 - 300 HOURS (Pre-Cleaner)

Remove the element from the pre-cleaner (Figure 16) at the
top of the crankcase (body side) and clean it with cleaning oil
(kerosene).

Lubricate the top element (yellow) with 2~5 cc of engine oil
SAE-30.

Lubricate bottom element (gray) with 7~9 cc of engine oil
SAE-30 and completely squeeze out the excess oil  from the
element before installing.

The air cleaner  (Figure 17) on the engine side will hardly be
contaminated, if it is, clean the outer foam gray element with
cleaning solvent.  Tightly squeeze outer foam element to
remove any excess solvent before reinstalling.

CAUTION:

CAUTION:

CAUTION:

CAUTION:

CAUTION:

It is normal for a new 2-stroke engine to emit excess
smoke, until moving parts have been seated to
their normal operating specifications. This excess
smoke normally stops after one full tank of fuel.

Содержание Mikasa MTR-40HS

Страница 1: ...SAFETY AND OPERATIONS INSTRUCTIONS FROM PLEASE READ THIS INFORMATION CARFULLY PRIOR TO OPERATING EQUIPMENT ...

Страница 2: ...PAGE 2 MTR 40HS PARTS OPERATION MANUAL REV 2 12 15 03 ...

Страница 3: ...onfined area or enclosed structure that does not provide ample free flow air Potential hazards associated with the MTR 40HS Tamping Rammer operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols GASOLINE is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine...

Страница 4: ...hroughout this manual to help prevent damage to your rammer other property or the surrounding environment ALWAYS wear approved eye and hearing protection Sight and Hearing hazard This rammer other property or the surrounding environment could be damaged if you do not follow instructions NOTE NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the...

Страница 5: ...n when workingwithflammableliquids When refueling stop the engine and allow it to cool NEVERsmokearoundornearthemachine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the rammer in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangero...

Страница 6: ...y decals when they become difficult read NEVER Run engine without air filter Severe engine may occur Service air filter frequently to prevent carburetor malfunction AVOIDwearingjewelryorloosefittingclothingthatmaysnag on the controls or moving parts this can cause a serious injury ALWAYS checktomakesurethattheoperatingareaisclear before starting the engine NEVER leave the machine unattended while ...

Страница 7: ...ce The MTR 40HStampingrammerdevelopsapowerfulcompactingforceat thefootoftherammer Tomaintainoptimumperformance proper operation and service are essential Construction ofTamping Rammer The Mikasa MTR 40HS is equipped with a Robin air cooled oil injected two cycle gasoline engine Transmission of the power takes place by increasing the engine speed to engage the centrifugal clutch Rammer Gearbox and ...

Страница 8: ... i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T s n o i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T s n o i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T s n o i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T s n o i t a c i f i c e p S e n i g n E S H 8 0 C E N I B O R 2 e l b a T e n i g n E l e d o M S H 8 0 C E N...

Страница 9: ...ortingtherammer carryitbygriping the handle 6 Nameplate Displaysinformationregardingtherammer 7 Handle To operate rammer GRIP handle assembly firmly on both sides Figure 1 MTR 40HS Rammer 8 Fuel Tank Cap Remove this cap to add unleaded gasolinetothefueltank Makesurecapistightenedsecurely DO NOT over fill Addingfueltothetankshouldbeaccomplishedonly when the engine is stopped and has had an opportun...

Страница 10: ...her set choke lever half way or completely open 3 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 024 0 028 inch Clean spark plug once a week 4 Engine ON OFF Switch Controls the starting and stoppingoftheengine Switchmustbeinthe ON position when starting the engine NOTE Operating the engine without an air filter with a damaged air filter or a filter in need of r...

Страница 11: ...GULAR AUTOMOTIVE TYPE MOTOR OIL This section is intended to assist the operator with the pre inspection of the MTR 40HS Tamping Rammer It isextremelyimportantthatthissection be read carefully before attempting to operate the rammer DO NOT use your rammer until this section is thoroughly understood Inspection Check all nuts bolts fasteners for tightness Retighten as necessary Cleananydirtfromtherec...

Страница 12: ...orcompletelyopen This section is intended to assist the operatorwiththeinitialstart upofthe MTR 40HS rammer It is extremely important that this section be read carefullybeforeattemptingtousethe rammer in the field DO NOT use your rammer until this section is thoroughly understood CAUTION Failure to understand the initial start up procedures of the MTR 40HS rammer could result in severe damage to t...

Страница 13: ...se is loaded with excessfuel openthedrainplugasshownin Figure11 and drain out excess fuel then try and start engine 5 Griptherecoilstarter Figure10 handleandpullituntilyou feelaslightresistance Thenpullsharplyandquickly Return therecoilstarterhandletothestarterpositionbeforereleas ing Figure 10 Recoil Starter Figure 11 Fuel Drain Cock 6 Ifenginefailstostart movethechokelever Figure 9 tothe half op...

Страница 14: ...hrottlelever Figure 12 quickly from IDLE close to the FULL OPEN position DONOTmovethethrottleleverslowlyasthismay cause damage to the clutch or spring Figure 12 Throttle Lever Full Open 2 Aftertheenginecools turntheengineON OFFswitchtothe OFF position Figure 14 Figure 13 Throttle Lever Idle Emergency Showdown 1 MovethethrottleleverquicklytotheIDLE position andturn theengineON OFFswitchtotheOFFposi...

Страница 15: ... below DAILY Thoroughlyremovedirtandoilfromtheenginecompartment and rammer Clean or replace the air cleaner elements as necessary Check and retighten all fasteners as necessary Checkthebellowsforoilleaks Repairorreplaceasneeded 200 300 HOURS Pre Cleaner Remove the element from the pre cleaner Figure 16 at the topofthecrankcase bodyside andcleanitwithcleaningoil kerosene Lubricate the top element y...

Страница 16: ...line and the oil line regularly for damage and to ensure that there are no leaks Replace the oil and fuel lines every two years to maintain the performance and flexibility lines Long Term Storage Drain fuel from fuel tank fuel line and carburetor Remove spark plug and pour a few drops of motor oil into cylinder Crank engine 3 to 4 times so that oil reaches all internalparts Clean exterior of ramme...

Страница 17: ... A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S e l d I T S U J D A K C E H C 2 X e c n a r a e l C e v l a V T S U J D A K C E H C 2 X s e n i l l e u F K C E H C 2 y r a s s e c e n f i e c a l p e r s r a e y 2 y r e v E n i d e s u n e h w y l t n e u q e r f e r o m e c i v r e S 1 Y T S U D s a e r a y l l a c i n a h c e m e r a d n a s l o o t r e p o r p e...

Страница 18: ... C g u l p k r a p s d n a e l b a l i a v a s i l e u F n o i s s e r p m o c s e t i n g i w o l t e k s a g d a e h r e d n i l y c e v i t c e f e D t e k s a g d a e h e c a l p e r r o s t l o b d a e h r e d n i l y c n e t h g i T n r o w r e d n i l y C r e d n i l y c e c a l p e R e s o o l g u l p k r a p S g u l p k r a p s n e h g i T y r o t c a f s i t a s t o n n o i t a r e p O e...

Страница 19: ... p m i e n i g n e f o d e e p S g n i t t e s M P R g n i t a r e p o t c e r r o c o t d e e p s e n i g n e t s u j d A d e u n i t n o c G N I T O O H S E L B U O R T E N I G N E 4 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O s e t a u t c u l f d e e p s l a n o i t a t o R r e p o r p m i t n e m t s u j d a r o n r e v...

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