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MPA 100 Series, Руководство по эксплуатации и техническому обслуживанию

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UT1811 - 1010 - UK01

Page   9/3

ADJUSTABLE MULTISPINDLE HEADS

1  General notes

1-7   Transport

During  transport,  keep  in  mind  that  you  are  handling  a  precision  tool  requiring  adequate 
caution. When carrying out the operation, observe the safety Standards in force with regard 
to safety at work.

DANGER

 

Do not disassemble, transport or re-assemble the head with tools fitted in 
the spindles, as the sharp cutting parts could cause injuries.

 

For models with a weight above 10 kg, use a suitable hoisting mean for the operation.

1-8   Storage

In case you don’t use the head for a long time, it is a good rule to clean the head and to 
protect it against salty, damp or chemically aggressive environments. 

IMPORTANT

 

For inactivity periods of more than 6 months, before start-up, we recommend 
to replace the lubricant inside the head (see chap. 10).

1-9   Disposal

The MPA heads are manufactured using the following substance:
•  aluminium;
•  steel;
•  cast iron;
•  lubricants.

 

IMPORTANT

 

The head must be disposed of per type of substance, in strict compliance with 
the  legal  regulations  with  regard  to  recycling  and  management  of  waste  in 
force in the country where the head is used. 

 

In particular, exhaust lubricants must not be thrown outdoors but must 
be handed over to specialised and authorised waste collection centres.

Содержание 100 Series

Страница 1: ...ADJUSTABLE MULTISPINDLE HEADS MANUAL ON USE AND MAINTENANCE TOOLS TO SHAPE THE WORLD MADE IN I T A L Y COMUNITÀ E U R O P E A ...

Страница 2: ...ad the instructions provided in this manual before starting to use the product as they provide important information on how to use and service the product in absolute safety This manual also provides the technical features of the product also visible on the website www m p a it All rights reserved this manual can be reprinted or reproduced only prior to formal written authorisation by MPA srl Your...

Страница 3: ...alderara di Reno Bo Italy in the Person of the Legal Representative declares that the adjustable multispindle heads are compliant with the provisions of the Machinery Directive 2006 42 EC and forbids the start up before the machine in which the special series head has to be fitted in is declared compliant with Machinery Directive it self Signature of issuer Marco Ceneri EUROPEAN COMMUNITY ...

Страница 4: ...manufacturing defects for a period of 12 months considering ordinary usage The use of non original spare parts or failure to follow the instructions provided in this manual will void the warranty MPA guarantees exclusively the repair or replacement of parts found to be defective by its service centre MPA remains at your complete disposal for any clarification and to provide any technical support n...

Страница 5: ...d identification data 11 3 MAIN DESCRIPTION 13 3 1 Intended use 13 3 2 Improper use 13 4 SAFETY RULES 15 5 TECHNICAL FEATURES 17 6 MACHINE CONNECTION 19 6 1 Heads suitable for installation to units and drilling tapping machines 19 6 2 Special applications 20 7 INSTALLATION 21 7 1 Balancing 22 8 ADJUSTMENT 23 9 ASSEMBLY TOOLS AND ADJUSTING 25 9 1 ER collet DIN 6499 shape B 25 9 2 Tools adjustment a...

Страница 6: ...UT1811 1010 UK01 Page 32 ADJUSTABLE MULTISPINDLE HEADS Index ...

Страница 7: ...ct of the work area Before using the multispindle head read carefully this manual and in case of doubts contact the MPA After sales technical service 1 2 Symbols In order to direct the readers attention on particularly important points in this manual the following graphs have been used DANGER Indicates an operation that must be carried out scrupulously in that it may expose the operator to serious...

Страница 8: ...ions see chap 10 Use only original MPA spare parts see chap 11 1 4 Standard references The MPA head you have purchased is compliant with Machinery Directive 2006 42 EC ex 98 37 EC 1 5 Noise level The MPA head complies with current Standards with regard to noise levels The manufacturer of the machine on which the head is fitted must provide the data concerning the noise levels in the relative manua...

Страница 9: ... t use the head for a long time it is a good rule to clean the head and to protect it against salty damp or chemically aggressive environments IMPORTANT For inactivity periods of more than 6 months before start up we recommend to replace the lubricant inside the head see chap 10 1 9 Disposal The MPA heads are manufactured using the following substance aluminium steel cast iron lubricants IMPORTANT...

Страница 10: ...UT1811 1010 UK01 Page 10 32 ADJUSTABLE MULTISPINDLE HEADS 1 General notes ...

Страница 11: ... aluminium identification nameplate is fitted on each MPA head indicating the main features of the product Fig 1 illustrates example of identification nameplates displaying the data that should be written on it As each model of MPA head is different in shape and size the position and the shape of the identification nameplate will vary depending on the model It will could be of adhesive type or riv...

Страница 12: ...UT1811 1010 UK01 Page 12 32 ADJUSTABLE MULTISPINDLE HEADS 2 Identification ...

Страница 13: ...ITH SPINDLE DIN 55058 3 1 Intended use The MPA heads have been designed and manufactured to drill tap chamfer and mill for 900 series metal plastic and wood materials Any other use is to be considered improper and relieves MPA from all liabilities 3 2 Improper use The MPA heads are not suitable for tapping by means of interpolation Any different use to those indicated in point 3 1 of this manual i...

Страница 14: ...UT1811 1010 UK01 Page 14 32 ADJUSTABLE MULTISPINDLE HEADS 3 Main description ...

Страница 15: ...clusively by the factory manager where the head is used Suitable clothing for workshop jobs must always be worn when using the MPA head It is therefore forbidden to wear ties necklaces and any other non adhering clothes or accessories that may create a hazard The safety at work Standard in force must be complied with During cleaning operations especially when compressed air is being used proceed w...

Страница 16: ... hazardous cast off of chips of material Check the conditions and state signs of wear on the tool Any anomalies on the head may cause serious damages and reduce significantly the life time and precision of the head When in doubt always contact MPA The normal temperature of the head while it is working must not tendentiously exceed 60 C Only during the first 100 hours of use the temperature can inc...

Страница 17: ...UT1811 1010 UK01 Page 17 32 ADJUSTABLE MULTISPINDLE HEADS 5 Technical features 5 TECHNICAL FEATURES Sizes and technical features are available on the official website www m p a it ...

Страница 18: ...UT1811 1010 UK01 Page 18 32 ADJUSTABLE MULTISPINDLE HEADS 5 Technical features ...

Страница 19: ...mission works by means of driver and joint depending on the type of connection of the machine spindle Fig 3 shows the different connection systems between the machine and the adjustable multispindle head Fig 3 CONNECTION COUPLING FLANGE JOINT FOR ISO SPINDLES DRIVER FOR SPINDLES DIN 55058 DRIVER DIN 238 DRIVER MORSE TAPER JOINT DRIVER FOR SPINDLES WITH COLLET ADJUSTABLE MULTI SPINDLE HEAD ...

Страница 20: ...UT1811 1010 UK01 Page 20 32 ADJUSTABLE MULTISPINDLE HEADS 6 Machine connection 6 2 Special applications For other special connection contact MPA Technical Department ...

Страница 21: ...be carried out in compliance with the security Standard in force Ensurethatthemachineonwhichtheadjustablemultispindleheadwillbeinstalledisequipped with accident prevention protections compliant with the Machinery Directive 2006 42 EC ex 98 37 EC The head is secured and connected to the tool machine by means of a dedicated flange 1 Fig 4 Fig 4 To take the head off the tool machine loosen the screw ...

Страница 22: ... weight of the head and therefore the spindle will tend to lower itself In this case it is necessary to execute a system to solve this problem In case of doubts the MPA technical department is always at your disposal Fig 5 DANGER In carrying out this operation do not modify the structure or holes on the head MPA declines every liability for any damages to persons or things resulting from the above...

Страница 23: ...t the distance between spindles loosen the screw 1 Fig 6 of each spindle unit and rotate them in the same direction until the wanted distance is obtained Fig 6 IMPORTANT In order to balance the forces during working the positioning of the spindles must be followed as shown in Fig 7 Fig 7 1 1 1 1 ok NO ...

Страница 24: ...the end of this operation fasten the screw 1 Fig 6 of each spindle unit using a torque wrench to reach the torque shown in Table 1 Table 1 Head Model Torque Nm Series MINI ER 8 6 Series 800 ER 11 ER 16 15 Series 820 ER 20 20 Series 100 ER 25 DIN 55058 25 Series 900 Milling 25 ...

Страница 25: ...amped keeping the spindle still using an open wrench inserted in the spindle key flat 2 Fig 8 and clamping the nut 3 with a proper wrench 4 Fig 8 The type of nut varies depending on the head type on which the spindle is assembled Table 2 shows the recommended values for the clamping torque in relation to the various types of nuts Table 2 Nut type Code Torque Nm ER 8 M 414510 008 5 ER 11 M 414513 0...

Страница 26: ...lamping ADJUSTMENT All adjustable heads with ER collet have the possibility in regards to the drilling operations to adjust axially the tool using screw 1 Fig 9 Fig 9 ADJUSTMENT All adjustable heads with ER collet have screws 2 Fig 10 on the spindle that must be used to lock the square of the tap Fig 10 Fig 10 1 2 2 ...

Страница 27: ...ed when the machine is inactive and in safe conditions for the operator These operations must be performed by sufficiently trained and skilled mechanical technicians Personnel required Operator On a periodic basis Visually check that there are no leaks of lubricant from the head In case leaks are found contact the MPA engineering department Personnel required Operator Every 1000 hours of use Every...

Страница 28: ...head off to visually inspect the Kinematic devices to check the wear of the bearings and the seals and to replace any worn components Replace the old lubricant with fresh lubricant of the same type as indicated on the nameplate filling the spaces to be lubricated by about 1 3 of their volume When this operation has been completed check if the head works efficiently and make sure that there are no ...

Страница 29: ...void if non original spare parts are fitted For this purpose the technical data sheet of the purchased head together with the list of its components is enclosed with this use manual Indicate the following information when ordering spare parts type and code of the purchased head i e head type 116 code 111216 100 code name and quantity of the spare part to be purchased i e 111215 312 Spindle no 1 MP...

Страница 30: ...CHE ESIGENZE DEL CLIENTE SOLO COSÌ È POSSIBILE RAGGIUNGERE LA MASSIMA PRECISIONE E TRASFORMARLA NELLA PERFEZIONE DEI PRODOTTI CHE REALIZZIAMO IMPARATE A CHIEDERCI IL MEGLIO TOOLS TO SHAPE THE WORLD PERFECT IS BETTER VIA PIZZOLI 3 BARGELLINO 40012 CALDERARA DI RENO BOLOGNA ITALY TEL 051 72 70 73 FAX 051 72 77 30 WWW M P A IT ...

Страница 31: ...31 32 Request MPA general catalogue produces Adjustable multispindle heads 90 angle heads Tilting heads Customized fixed heads Pendulum heads Speed increasers Live tools for CNC turret lathe Drilling and tapping accessories ...

Страница 32: ...UT1811 1010 UK01 GRAPHOTEC IT ...

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