background image

 

10

Glue a servo mount under the wing and between the first and second rib, attached to the second rib 
and the vertical spar.  Glue a 2.75”x.5”x1/8” balsa servo mount reinforcement under the servo 
mount and behind the rear servo backing plate. 

 

 
 

Build the second wing.  

Make sure that you are building a mirror image so that you don’t end 

up with two of the same side.

 

 

 

Covering the wings  

The MiniFlash kit comes with a clear, paintable covering called Doculam which is actually a 
laminating film.  The frosted side has a heat activated adhesive.  Unlike most coverings, Doculam 
does not have a backing sheet.  Compared to SoLite (Solarfilm Lite – another excellent choice for the 
MiniFlash), Doculam is stronger, heavier, and needs a higher temperature to adhere and to shrink. 
 

Lay the wing on the table and cut a piece of covering so that it overlaps the wing by ~2”. 

Tack one corner of the trailing edge then the other corner of the trailing edge with a covering iron, 
ensuring that the covering is tight. 

Pull the covering tight and straight then tack the two corners of the leading edge. 

Tack down the entire leading and trailing edge.  Wrap the covering around the back of the trailing 
edge and tack it down across the back of the trailing edge. 

Pull the covering tight across the high point of the wingtip and tack. 

Here’s the fun part: work the covering around the curve of the wingtip so that the wrinkles are 
evenly distributed.  This will make shrinking the wrinkles out easier. 

Tack down the covering to the inner rib. 

Trim the covering so that there is a 1/8”-1/4” overlap around the inner rib.  Tack down the overlap 
to prevent the covering from pulling away when you shrink it. 

Cover the other side. 

Once both sides of the wing are covered, shrink the covering with a covering iron or heat gun.  If 
you are using the supplied clear covering, you will need a fair amount of heat to shrink the 
covering but too much heat will result in a hole. 

Tack the covering down around the servo holes then cut the holes out with a sharp Xacto. 

You can paint the supplied covering with Testors car body paint, which has been specifically 
designed for lexan car bodies. 

 

Содержание MiniFlash

Страница 1: ...lot who wants a plane with outstanding performance that will fly in a very limited space Specifications Wingspan 32 Wing Area 305 sq in Weight 10 11 ounces without battery Wing Loading 8 oz sq ft depending on battery September 26 2002 Last revised January 5 2003 Copyright 2002 2003 Douglas Binder Mountain Models www mountainmodels com ...

Страница 2: ...16 laser cut plywood sheet 3 ea 1 32 laser cut balsa sheets 5 ea 1 16 laser cut balsa sheets 2 ea 3 32 laser cut balsa sheets 1 ea 1 8 laser cut balsa sheets 1 ea 1 64 plywood wing servo mounts 2 ea cowl balsa 2 ea 1 4 square x 18 balsa leading edge 3 ea 1 32 x 18 thin music wire for tailwheel and pushrods 1 ea Plastic Canopy 1 ea Covering Bagged Parts 1 ea Motor Mount 1 16 ply sheet 2 ea 3 32 x 7...

Страница 3: ...moving only that part from the balsa sheet so that you don t mix the parts up I strongly recommend using disposable needle type tips for the CA Assemble the landing gear leg support before gluing the bulkheads to the fuselage base The landing gear support is constructed by sandwiching 3 32 balsa framing between 1 16 plywood bulkheads F2 and F3 Glue the 3 32 balsa framing to bulkhead F2 as shown in...

Страница 4: ...r and glue in place After gluing one side of the stringers to the fuselage bulkheads glue the canopy braces F4 and F7 into place After F4 and F7 are installed position and glue the other top side stringer Glue F1 into place Glue the 1 16 plywood motor mounts into place with thick CA Gently bend the front of the bottom sheet up to the stringers and F1 and glue with thin CA Glue the motor mount part...

Страница 5: ...age sides to the fuselage frame assembly I use thin CA and flow it into the joints Do not glue the left fuselage side to the top stringer between F4 and F7 You will add two Tyvek canopy hinges when you attach the canopy The Tyvek hinges will slide between the stringer and the fuselage side Place the servo tray between bulkheads F5 and F6 and allow it to rest on top of the lower stringers Push it b...

Страница 6: ...lue one side in to place with thin CA as shown Carefully shape the turtle deck over the fuselage formers Start gluing from the center between F8 and F9 and work your way out to the ends The balsa will have swelled from the soaking so will not fit flush with F7 You can pull it in with a rubber band or wait for it to dry Glue the 1 16 balsa rear fuselage top into place This piece contains two cut no...

Страница 7: ...the legs Sand the end of the gear legs for a good glue joint Cut a 1 8 piece off the heatshrink tubing Slide the tubing over the end of the gear leg and glue with thick CA taking care to not glue the wheels Canopy Assembly Align the 3 32 balsa canopy base with the cockpit cavity Sand the ends to the correct angle to match bulkheads F4 and F7 and to get a good fit Position the front and rear canopy...

Страница 8: ...e this near the back of the fuselage cavity on the opposite side of the Tyvek canopy hinges When satisfied with the positioning glue into place with CA Align the Neodymium magnet with the balsa stick and glue to the bottom side of the canopy assembly Press the tack partially into the 1 4 stick so that the magnet will be aligned with the tack Apply a drop of thin CA where the tack meets the stick B...

Страница 9: ...ed against the second rib Ensure it is parallel with the wing and glue in place Note that one center spar goes in front of the vertical spar and one goes behind the vertical spar It doesn t matter which is which Measure and cut the square balsa leading edge stick and glue it to the ribs Sand it to a blunt rounded shape as shown in the photo Position the 3 32 balsa inner rib reinforcement into plac...

Страница 10: ...he covering is tight Pull the covering tight and straight then tack the two corners of the leading edge Tack down the entire leading and trailing edge Wrap the covering around the back of the trailing edge and tack it down across the back of the trailing edge Pull the covering tight across the high point of the wingtip and tack Here s the fun part work the covering around the curve of the wingtip ...

Страница 11: ... part at a time removing only that part from the balsa sheet so that you don t mix the parts up Assemble each half of the elevator and then join them with the 1 8 x 2 75 hardwood dowel Sand a 45 degree bevel in the leading edge of the rudder Also sand a 45 degree bevel in the trailing edges of the horizontal stabilizer Paint the tail assemblies if desired The vertical stabilizer rests on the rear ...

Страница 12: ... in the base of the back edge of the fuselage Insert the loop into the hole so that is sticks out 1 16 and the hole in the loop is aligned vertically Glue with CA Feed the wire on the rudder through the loop as shown Hinge the rudder to the vertical stabilizer with packing tape Glue the two 1 16 laser cut plywood tail wheel halves together Wrap the strip of foam rubber around the tail wheel and cu...

Страница 13: ... control horn Aileron Servo Install the aileron servos Feed the wire lead through the oval hole in the side of the wing and into the fuselage If you have a computer radio where you can trim the individual aileron servos you can make the aileron pushrods out of a single piece of 1 32 music wire If you don t have a computer radio make the pushrods out of two pieces of wire so that they overlap in th...

Страница 14: ...ly Install the speed control so that it hangs from the bottom of the fuselage through the two front cooling holes This is to keep the ESC cool Mount the receiver with Velcro inside the fuselage cavity behind the wing spar If you don t have a computer radio that allows aileron and flap mixing you will need a Y cable to connect the two aileron servos to the receiver On the bottom of the plywood batt...

Страница 15: ...ould be as follows Low Rates High Rates Ailerons 1 2 1 Elevator 3 4 1 1 2 Rudder 1 1 1 2 60 exp on Ailerons and elevator Throws are measured center to one end For your first flight be patient and wait for a calm day Choose a large field where you have a smooth surface to use as a runway Set the plane down pointing away from you I would say to point it into the wind but it s a calm day right If eve...

Отзывы: