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Motrec E-290GT, Руководство оператора и по техническому обслуживанию

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Curtis Speed Controller 

 

- 25 - 

WIRING : STANDARD CONFIGURATION 

 

Содержание E-290GT

Страница 1: ...E 290GT OPERATOR AND MAINTENANCE MANUAL SPARE PARTS LISTS INCLUDED SERIAL NUMBER 1027621 UP Printed in Canada...

Страница 2: ...ly The vehicle will be returned at the owner s expense The Warranty Claim Forms must be completed and returned with the defective part s to MOTREC within 30 days after repair was done No compensation...

Страница 3: ...RING STANDARD CONFIGURATION 25 DIAGNOSTICS AND TROUBLESHOOTING 26 TROUBLESHOOTING CHART 27 LED DIAGNOSTICS 28 PROGRAMMING PARAMETERS E 280B E 290 E 360 T 236 T 236D 29 CURTIS PMC MOTOR CONTROLLER 30 O...

Страница 4: ...Instructions 4 INSTRUCTIONS...

Страница 5: ...ing conditions such as loose terrain or ramps reduce vehicle capacity Avoid loose unbalanced or top heavy loads to keep a good stability and prevent overturn Do not load cargo that can fall off the ve...

Страница 6: ...t as batteries are being discharged When the green light is at the last position on the left the batteries must be recharged A flashing light warns the operator that further discharge will damage batt...

Страница 7: ...Maintenance 7 MAINTENANCE...

Страница 8: ...ools to avoid sparks that can cause battery explosion and acid splashing Use two counteracting tools double wrench technique when disconnecting or tightening terminals on the battery and the speed con...

Страница 9: ...ower circuit to filter inductive loads in the event of a sudden power interrupt Some speed controllers require a diode to filter inductive loads on the KSI input Removing the diodes will cause the spe...

Страница 10: ...n 3109800006 DECALS AND LABELS CAUTION The images included in this section depict the decals markings installed on the vehicle It is of the utmost importance that theses decals markings remain unalter...

Страница 11: ...tes Fill to recommended level after batteries have been fully charged X WARNING DECALS MARKINGS X EE Rated CABLE PROTECTORS SEALED MOTOR SEALED CONTROL BOX STATIC STRAP X MASTER CYLINDER FLUID DOT 3 X...

Страница 12: ...the on off solenoid when the accelerator is released turn the adjusting screw shown on figure below to adjust the micro switch height POT Remove the terminals 2 and 3 on PMC to measure resistance sig...

Страница 13: ...til it contacts the smaller pulley Properly adjusted pulleys will provide three points of contact Properly aligned pulleys will provide four points of contact Tighten setscrews and recheck alignment T...

Страница 14: ...ke sure that cable length is the same at hand lever end tighten ncx3 4 grade 5 bolt in stopper at 8 LbFt 11NM torque cable must extend 1 5 4cm out of the cable stopper cut cable excess Once cable play...

Страница 15: ...from either side Align the front wheel straight Install the pitman arm TOE IN ADJUSTEMENT With the wheels in straight forward direction measure the inside left to right distance between the front tire...

Страница 16: ...in the controller with a 10 ohms 25 W resistor for a few seconds across B and B identify battery polarity and disconnect battery leads After cleaning the power must not be reapplied until terminal are...

Страница 17: ...charger connected for more than 20 hours FREQUENCY OF CHARGE When a battery is discharged to its 20 state of charge it is best to charge immediately Batteries require a low current equalization charge...

Страница 18: ...in the dc circuit Check diodes Check capacitor rapidely increasing resistance SINGLE CHARGER FUSE BLOWS Disconnect and check diodes BOTH FUSE LINKS BLOW Check the battery pack and battery connector po...

Страница 19: ...voltage between and terminals We will call this value B or full battery voltage ACCESSORIES NOT WORKING Check the fuses on the batteries and the DC DC converter Check voltage across and terminals on t...

Страница 20: ...sistance between terminals Other causes of lower speed dragging brakes cold temperature higher differential oil viscosity INTERMITTENT OPERATION A bad potentiometer is the most probable cause of the f...

Страница 21: ...eck voltage across power terminals if not B check circuit breaker or replace the solenoid Turn to on the key switch and activate the seat switch Check voltage across the coil terminals if not B check...

Страница 22: ...Curtis Speed Controller 22 CURTIS SPEED CONTROLLER...

Страница 23: ...Curtis Speed Controller 23...

Страница 24: ...Curtis Speed Controller 24...

Страница 25: ...Curtis Speed Controller 25 WIRING STANDARD CONFIGURATION...

Страница 26: ...Curtis Speed Controller 26 DIAGNOSTICS AND TROUBLESHOOTING...

Страница 27: ...Curtis Speed Controller 27 TROUBLESHOOTING CHART...

Страница 28: ...Curtis Speed Controller 28 LED DIAGNOSTICS...

Страница 29: ...THRT BRK MODE 4 THROT BRAKING AS OF BRAKE C L 50 LOAD COMP LOAD COMPENSATION 0 TO 25 0 M1 ACCEL RATE MODE 1 ACCELERATION RATE IN SEC 4 HPD HIGH PEDAL DISABLE HPD TYPE 1 M2 ACCEL RATE MODE 2 ACCELERATI...

Страница 30: ...Curtis Speed Controller 30 CURTIS PMC MOTOR CONTROLLER...

Страница 31: ...Curtis Speed Controller 31...

Страница 32: ...Curtis Speed Controller 32 OVERVIEW...

Страница 33: ...Curtis Speed Controller 33...

Страница 34: ...Curtis Speed Controller 34...

Страница 35: ...Curtis Speed Controller 35 WIRING STANDARD CONFIGURATION...

Страница 36: ...Curtis Speed Controller 36...

Страница 37: ...Curtis Speed Controller 37...

Страница 38: ...Curtis Speed Controller 38...

Страница 39: ...Curtis Speed Controller 39 MAINTENANCE AND ADJUSTMENT...

Страница 40: ...Curtis Speed Controller 40...

Страница 41: ...Curtis Speed Controller 41...

Страница 42: ...Spare Parts 42 SPARE PARTS...

Страница 43: ...ARGO DECK 4 2500250001 DASH BOARD 5 1005003 BUCKET SEAT 6 2801008 REAR BUMPER WITH PLATE 7 280105 BAR 8 283001 4 80 X 8 PNEUMATIC WHEEL 5 BOLT 283002 4 80 X 8 FOAMFILLED WHEEL 5 BOLT 2807001 16 O D N...

Страница 44: ...Spare Parts 44 FRONT LIGHT SUPPORT...

Страница 45: ...Spare Parts 45 FORD F 150 DIFFERENTIAL...

Страница 46: ...Spare Parts 46...

Страница 47: ...242816 Spring 1 31 362831 Cable 1 6 2416006 Lever 1 32 362832 Clip 1 7 242831 Pivot 2 33 362833 Cable stop 1 8 242817 Lubrication fitting 1 34 3616014 Handbrake band cable side 1 9 Clevis pin 3 8 x 1...

Страница 48: ...Spare Parts 48 STEERING...

Страница 49: ...22 2530007 FRONT TIE ROD 23 2530005 LEFT AXLE 2530006 RIGHT AXLE 24 241002 OIL SEAL 25 241003 TAPER BEARING 26 281004 HUB 5 BOLTS 27 241005 WHEEL BOLT 29 WASHER 30 261422 CASTELLADTED NUT 31 261423 DU...

Страница 50: ...ASHER PACK 484006 BELT TENSIONER SHORT 2452003 15 WAVY WASHER 484013 7 PIVOT 2452002 19 HEADBAND 484015 EE HEADBAND KIT A91 107A SPECIFIC REF DESCRIPTION A89 B98 A00 D00 SEPEX DC3 SEPEX DANA DRIVE MOT...

Страница 51: ...Spare Parts 51 ELECTRICAL DIAGRAM SEPEX MAIN CIRCUIT DIAGRAMME LECTRIQUE CIRCUIT PRINCIPAL SEPEX...

Страница 52: ...Spare Parts 52 ELECTRICAL DIAGRAM SERIES MAIN CIRCUIT DIAGRAMME LECTRIQUE CIRCUIT PRINCIPAL S RIES...

Страница 53: ...Spare Parts 53 ACCESSORIES DC DC CONVERTER ACCESSOIRES CONVERTISSEUR DC DC...

Страница 54: ...62008 1 R4 RESISTANCE 250 OHMS 367014 1 S1 KEY SWITCH 246205 1 S3 SEAT SWITCH MICRO SWITCH 3109100002 1 SEAT SPRINT SEAT MOUNTED 3109000003 1 CONNECTOR 3109000004 1 S6 FOOT SWITCH 1269003 1 S7 FOWARD...

Страница 55: ...27TM BATTERY 3102302001 36V CHARGER U S BATTERY 3102302002 36V CHARGER LIFELINE BATTERY 3102302003 36V CHARGER GEL 180AH BATTRY 3102480002 48V CHARGER U S BATTERY 3102480003 48V CHARGER LIFELINE BATTE...

Страница 56: ...Spare Parts 56...

Страница 57: ...Spare Parts 57...

Страница 58: ...p Grommet 3269001 12V 3669012 24V 3669012A Clear lamp 12V 3069012 Bulb 12V 1269008 Pedestral head lamp 12V 3111240001 Bulb 12V 2569001B Bulb 24V 2169001B Headlight Left 3111480003 Right 3111480004 Bul...

Страница 59: ...per motor 12V 3113000001 24V 486211 Wiper arm 2800000001 Wiper blade 14 Blade 2800000002 18 Blade 2800000003 Pantograph wiper arm 246233A Pantograph wiper blade 246233 Cab heater 12V 3103300001 36V 36...

Страница 60: ...Spare Parts 60 CONVERTER INSTALLATION...

Страница 61: ...good battery performance it is recommended to limit the discharging to 80 of the battery capacity The recommended setting for 6V batteries is F and the recommended setting for an industrial battery is...

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