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02/06/10 M43_(GE 55-455)_EN

ENGLISH

IMPORTANT

The information given in the table is only indicative. Specific

instructions are given in the operation manuals.

The engine and alternator manufacturers indicate specific

maintenance and control intervals: it is obligatory to consult

the books, OPERATION AND MAINTENANCE of the engi

ne and alternator provided with the generator you are using.

If such documents are not supplied with the generator set,

ask for a copy to the customer service.

ATTENTION

For the canopied machines there are routine

maintenance operations that require that the

operator climbs on top of the machine at a

height higher than 2 m. Always wear non-slip

shoes and use approved ladders or do it with

the assistance of a second operator.

The information given in the table is only indicative. Specific instructions are given in the operation manuals.

FREQUENCY

Every 8 h

or 1 year

Every 400 h

or 1 year

Every 2500 h

or 1 year

Beyond

Check of fan belt

Check of cooling liquid level

Check of the oil sump level

Check presence of water in the fuel pre-filter

Check of battery liquid (see pag. M 20)

Check presence of water in the fuel tank

Check of power panel and cable tightening

Check of the air inlets and outlets of the gene-

rator set and alternator

Check of warning labels

Check of hardware and fittings tightening

Check of alternator, battery charger, start

motor

Check of jets / injectors

Check of alternator bearing(s)

5000 h

Air filter cleaning

Radiator cleaning / hoses check out

Cleaning of fuel tank and bounding basin

Adjustment of valve / rocker clearance

Partial engine overhaul

8000/10.000 h

Full engine overhaul

16000/20000 h

Fuel filter cartridge change

Oil change, cartridge change of oil and air

filters

Exhaust muffler change (only for versions S

8000/10000 h

or SX)

8000/10000 h

Change of the alternator bearing(s)

5000h or 2 years

Change of the coolant

10000h or 3 years

Change of the acoustic foam on the canopy

(GE versions S or SX)

43.1

MAINTENANCE

REV
.0-06/10

Содержание YANMAR GE 35 YSX

Страница 1: ...uposElectrógenos Stromerzeuger GrupoGerador ГенераторнаяУстановка Stroomaggregaten Skupinagenerátoru Codice Code Code Codigo Kodezahl Código Код Code Kód Edizione Edition Édition Edición Ausgabe Edição Издание Editie Edice 05 2018 USE AND MAINTENANCE MANUAL TRANSLATION OF THE ORIGINAL INSTRUCTIONS ENGLISH language ...

Страница 2: ......

Страница 3: ... 3 INSTALLATION AND USE M2 7 INSTALLATION PAG 15 M2 6 INSTALLATION AND ADVICE PAG 16 M20 SET UP FOR OPERATION DIESEL ENGINE PAG 20 EARTHING PAG 22 M21 STARTING AND STOPPING PAG 23 M31 CONTROLS PAG 24 M32 CONTROLS DESCRIPTION PAG 25 M37 USE AS A GENERATOR PAG 26 M39 11 PROTECTION EARTH LEAKAGE RELAY PAG 29 M39 10 PROTECTION ISOMETER PAG 30 M29 2 3 WAY VALVE FUEL SYSTEM KIT PAG 31 M38 6 TCM35 REMOTE...

Страница 4: ... must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you ...

Страница 5: ...n 22 Rated altitude above sea level 23 Max ambient temperature 24 Dry weight kg 25 Any additional information Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included in any machine standard equipment Here below ...

Страница 6: ...damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in ge...

Страница 7: ...doctor Suction of liquids from lungs If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the subject to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved EXTINCTION MEANS Appropriated Carbonate anhydride or carbon dioxyde powder foam nebulized water Not to...

Страница 8: ... trailers or site tows Never drag the machine without trailer or site tow Check for a correct assembly of the machine to the towing device Always make sure that the hook of the vehicle is suitable for towing of the total mass of the trailer Do not tow the trailer if the coupling devices are worn or damaged Check for proper tire pressure Do not replace the tires with types different from the origin...

Страница 9: ...N AND USE Make sure the area above the lighting tower is free from overhead cables or other obstacles Before raising the mast extract the outriggers located at the sides of the machine Acting on the outriggers level the lighting tower making use of the bubble so as to bring the equipment in a horizontal position Make sure that the to wer rests securely on the outriggers If the lighting tower is mo...

Страница 10: ...nd rear canopy section that is hinged to provide full access to the engine for maintenance This attention to detail can also be seen in the rounded edges of the canopy designed for rainwater drainage away from the control panel The bunded base must ensure the containment of fluids in the engine and fuel tank in the event of any loss to prevent their dispersion in the environment The recessed contr...

Страница 11: ...t machine is necessary to record some data Please write the requested data inside the squares to side 1 Model of machine 2 Serial number of the machine 3 Serial number of the engine 4 Name of the dealer where bought the machine 5 Address of the dealer 6 Phone number of the dealer 7 Date of the bought machine 8 Notes RECORDING DATA 1 2 3 4 5 6 7 8 16 10 15 Registrazione Dati_EN ENGLISH ENGLISH 11 ...

Страница 12: ...andling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Technical Service For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Takeout of the envelope A the user s manua...

Страница 13: ...he equipment contained inside the panel and to the instruments on the front To access the hook points on the top of the unit use ap proved ladders only or support from another operator climb the ladder using non skid shoes ATTENTION When moving lifting a genset it is imperative to be ex tremely careful All moving operations must be carried out be qualified persons Due to the weight and encumbrance...

Страница 14: ...rame it can not be towed on public roads Therefore it can only be used on private roads and no through traffic zones The maximum speed allowed is 40 km h on smooth surfaces asphalt cement and in any case the laws in force in the place of use should be respected Always follow the directions below for any tipe of tow DO NOT park the generating set trolley assy on slant ground When parking always use...

Страница 15: ...02 05 18 CF1CB051_IT M 2 7 INSTALLAZIONE INSTALLATION INSTALLATION INSTALACIÓN LUFTZIRKULATION INSTALAÇÃO УСТАНОВКА INSTALLATIE REV 0 05 18 15 ...

Страница 16: ...orce ATTENTION All generating sets are equipped with a control system that is NOT influenced by standard environmental factors and is able to stop the unit in case of anomalous values in the fundamental parameters In order to avoid unexpected black outs or other potentially dangerous situations the below installation indications must be followed INFORMATION Italian and European norms define specif...

Страница 17: ...ain pos sible liquid leakages hence no specific measures are needed in this regard In case of doubts concerning your genset do not hesita te to contact our technical sales office ATTENTION Engine and alternator when in operation produce heat Shelter should NOT obstruct normal cooling of compo nents Exhaust gas should be directed in order to avoid the pos sibility that alternator and engine fan inh...

Страница 18: ...to it by using screw anchors or rag bolts Base dimensions should exceed genset dimensions of at least 200 mm on each side Base should weigh three times static genset weight indicated on the technical date Floor should be levelled and suitable to sustain genset weight Thresholds on doors and openings should have a barrier in or der to avoid liquids leaking In case it is not possible to provide a do...

Страница 19: ...valuated If the duct is not appro priately insulated room temperature may increase considera bly for this reason it may be necessary to install an electro ventilator for correct air exchange a Radiator surface b Free opening c Air flow opening with grill and 80 of open surface d Air flow opening with baffle plates Electro ventilator capacity can be calculated as follows ATTENTION Exhaust piping ma...

Страница 20: ...e battery by means of the indicator placed in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY FUEL Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank comp...

Страница 21: ...would originate gelatinous substances capable of obstructing the cooling system ATTENTION Do not remove the radiator tap with the motor in operation or still hot as the liquid coolant may spurt out and cause serious burns Remove the tap very carefully ATTENTION A qualified electrician should carry out electrical connec tions according to the norms in force ELECTRICAL CONNECTIONS The electrical con...

Страница 22: ...act by means of the GFI Connect the generating set to an earthing system via a cable certain efficiency using the ground terminal 12 on the machine EARTHING KIT WITH GROUND FAULT INTERRUPTER The grounding connection to an earthed installation is obliga tory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the mach...

Страница 23: ...ly start up without problems down to temperatures of 10 C For start up and use at lower temperatures please see the engine manual or turn to our Technical Assistance Center STOP For shutdown under normal conditions proceed as follows 1 stop the power source turning off the connected equipment if they do not have a power switch open the main switch of the machine lever facing down 2 allow the engin...

Страница 24: ...ly start up without problems down to temperatures of 10 C For start up and use at lower temperatures please see the engine manual or turn to our Technical Assistance Center STOP For shutdown under normal conditions proceed as follows 1 stop the power source turning off the connected equipment if they do not have a power switch open the main switch of the machine lever facing down 2 allow the engin...

Страница 25: ... the power supply to the electri cal system The regulations on the RCM must be performed by qualified personnel Q3 Output power terminals Terminal output for load connection 15 A C socket AUX sockets for load connection 12 Earth terminal Ground connection point for gen set X9 Controller InteliNano PLUS Generator protection alarms shutdowns and warnings Motor and generator parameter measures Histor...

Страница 26: ... 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page During the use of the electricity generating group NEVER EXCEED the power indications paying careful attention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING THREEPHASE GENERATORS WITH CONDENSER SETTING SINGLEPHASE In these types of generators the no load ...

Страница 27: ...operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation which in the case of a voltage droop can cause more or less seriou...

Страница 28: ...lectricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panel s specific manual for details on installation command control and signalling operations Perform connections on the i...

Страница 29: ...utomatic test of the toroid relay connection and of the release coil It is able to work correctly even in presence of harmonic distor tion or anyway with very disturbed signals In case the internal temperature goes over the threshold for a good functioning the Fault led will twinkle Its interruption due to a fault of the toroid break of the connec tion wire or a fault in the internal circuits brin...

Страница 30: ... led remains lit The pressure on the Reset key brings the device back to initial conditions If the insulation resistance goes down below the fixed PRE ALARM value the PREALARM led will light up and switches the contact of PRE ALARM If the insulation resistance goes down furtherly and becomes inferior to the fixed value for theALARM theALARM led lights and switches also the contact of ALARM relay A...

Страница 31: ...r operation place the external tank at the same level of the generator the minimum diameter of the connecting hoses must be 15 mm the maximum length of the connecting hoses must be 5m A pressure sensor on the return pipe of the engine fuel pro tects the system in the event of overpressure due to a wrong position of the three way valve The activation of the protection does not allow the engine star...

Страница 32: ...ntrol is connected to the front plate X1 and or rear plate with a multiple connector The TCM35 remote control only works with the controller ge nerator management and control unit in AUT mode automatic mode MAKE SURE The selector LOCAL START REMOTE START I6 of the generating set must be switched on LOCALSTART with EP6 REV 1 02 17 REMOTE CONTROL TCM 35 M 38 6 32 ...

Страница 33: ...ter clogged 2 Overload 3 Injectors defective Injection pump requires calibra tion 1 Clean or replace 2 Check the load connected and diminish 3 Ask for intervention of Service Department White smoke 1 Oil level too high 2 Motor cold or in prolonged operation with little or no load 3 Segments and or cylinders worn out 1 Eliminate excess oil 2 Insert load only with motor sufficiently hot 3 Ask for in...

Страница 34: ...ating device where it is assembled defective or requires calibration 3 Alternator defective 1 Regulate speed to its nominal no load value 2 Adjust regulator device as indicated in alternator manual or replace For generators with double voltage control AVR and COMPOUND act on the excitation circuit as shown in the alternator manual 3 Check winding diodes etc on alternator Refer to alternator manual...

Страница 35: ...r communication systems Remote control Start from remote contact timer fuel level sensor etc TCM remote control In these cases you must ensure that the generator will not start during routine maintenance or repair by doing one of the following depending on the type of generator in use Remove power from the generator control board Place the EAS panel connected to the generator in RE SET mode Press ...

Страница 36: ...r 1 year Every 2500 h or 1 year Beyond Check of fan belt X Check of cooling liquid level X Check of the oil sump level X Check presence of water in the fuel pre filter X Check of battery liquid see pag M 20 X Check presence of water in the fuel tank X Check of power panel and cable tightening X Check of the air inlets and outlets of the gene rator set and alternator X Check of warning labels X Che...

Страница 37: ...e requested number of hours has not been attained EVERY WEEK EVERY MONTH AND OR AFTER INTERVENTION ON LOAD EVERY YEAR 1 TEST orAUTOMATIC TEST cycle to keep the generating set constantly operative NO LOAD X WITH LOAD X 2 Check all levels engine oil fuel level battery electrolyte if necessary top it up X X 3 Control of electrical connections and cleaning of control panel X X ATTENTION Maintenance op...

Страница 38: ... the laws and or dispositions in force in the place M 45 STORAGE AND CUST OFF REV 0 06 00 CUST OFF Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the ...

Страница 39: ...ad is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the PRP It s admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete ris...

Страница 40: ...dmitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the PRP It s admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The concrete risk due t...

Страница 41: ...mited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the PRP It s admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL AT...

Страница 42: ...02 05 18 CF1CB051_IT M 2 7 1 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENSÕES РАЗМЕРЫ AFMETINGEN REV 0 05 18 42 ...

Страница 43: ...02 05 18 CF1CB051_IT M 2 7 2 DIMENSIONI DIMENSIONS DIMENSIONS DIMENSIONES ABMESSUNGEN DIMENSÕES РАЗМЕРЫ AFMETINGEN 350L REV 0 05 18 43 ...

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Страница 48: ...MOSA div della BCS S p A Viale Europa 59 20090 Cusago Milano Italy Tel 39 0290352 1 Fax 39 0290390466 www mosa it ...

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