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Use as a welder

REV.0 - 11/08

18/1

1/08 22262-GB

AUTO IDLE

Operation

When the engine is switched on it immediately

reaches a maximum speed of 4000 rpm for ap-

proximately 6/7 seconds for easy start up, after

which it automatically decreases and idles at

2000 rpm. It remains at this speed until current

is drawn when set to weld or auxiliary power.

When set to weld mode the machine reaches

maximum engine speed as soon as there is mi-

nimum contact between the tip of the electrode

and the piece to be welded and also when set to

generation drawing a minimum of 250 – 300 W

The machine returns to minimum 6/7 seconds

later if power is not drawn during welding or

generation.

Checking and adjusting idling speed

Check idling speed when COLD;

- When the engine is switched on it reaches ma-

ximum speed; after 6/7 seconds it decreases

automatically to idle. Check the speed when

the engine idles;

- The idling speed corresponds to 33-35 Vdc

(only for Italy 42-45 Vdc) at the welding sockets

or the equivalent at 2000-2200 rpm.

Minimum welding voltage TOO LOW

- From Fig. 1 proceed as follows:

• when the machine idles (engine cold)

• Keep pin A locked (8 mm spanner) and un-

screw nut B (7 mm spanner)

• Again with pin A locked, turn nut C clockwi-

se (7 mm spanner) 1 - 3 mm: The more it is

extended the more the idle speed increases

• Tighten nut B on pin A and check the idling

speed.

Minimum welding voltage TOO HIGH

- From Fig. 1 proceed as follows:

• When the machine idles (engine cold)

• tKeep pin A locked (8 mm spanner) and un-

screw nut B 1-3 mm (7 mm spanner)

• Again with pin A locked, turn nut C anticlockwi-

se (7 mm spanner) until nut B touches pin A

• Tighten nut B against pin A and check that the

idling speed is correct.

Adjusting the maximum engine speed

FIG. 1

FIG. 2

To check that the maximum engine speed is

correct simply measure the welding voltage

(under no-load conditions) at maximum engine

speed which must be 49-51 V (only for Italy

66-68 Vdc).

Turn screw (A) to adjust the engine speed Fig. 2.

Turning the screw clockwise increases the idling

speed , screwing it anticlockwise decreases the

maximum engine speed.

34.1

NEW MAGIC WELD

Содержание NEW MAGIC WELD

Страница 1: ...NEW MAGIC WELD 222629003 GB 1 1 0 8 18 11 08 22262M00 preparato da UPT approvato da DITE ENGLISH...

Страница 2: ......

Страница 3: ...ied any more and the engine speed goes to the maximum 4000 rpm rated open circuit High frequency chopper diode bridge it regulates the welding current using the Chopper Techno logy which chops the wel...

Страница 4: ......

Страница 5: ...continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all the company s activesin accordance with the official procedures and inhar mony w...

Страница 6: ...D ADVICE M 2 7 INSTALLATION M 3 UNPACKING AND TRANSPORT M 25 SET UP FOR OPERATION M 26 ENGINE STARTING M 27 STOPPING THE ENGINE M 31 CONTROLS M 34 USE AS A WELDER M 37 USE AS A GENERATOR M 40 2 TROUBL...

Страница 7: ...aws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S...

Страница 8: ...aces protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your p...

Страница 9: ...irectives is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of t...

Страница 10: ...above sea level It s admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION The...

Страница 11: ...to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It...

Страница 12: ...chine as well as potential hazards and dangers for persons and things This symbol is used to draw your attention to the fact that the welder is being used correctly and that the machine or equipment u...

Страница 13: ...ngs and or of communication check wirings and so on in the immediate vicinity Radio and television receptors and transmettors Computer and other checking devices Critical devices for safety and or for...

Страница 14: ...529 norm Internal Protection kg kilogram mass K welding cables set kVA kilovolt ampere kW kilowatt engine power kWh kilowatt hour energy Lwa maximum acoustic power level according to the regulations i...

Страница 15: ...e temperature Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE At any move check that the engine is off th...

Страница 16: ...NEW MAGIC WELD M 2 7 MOSA REV O 11 08 18 11 08 22262 I Installazione Installation Installation Luftzirkulation Instalaci n...

Страница 17: ...orm immediately our Technical Service For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Take out of the env...

Страница 18: ...he machine and assemble the parts as shown in the drawing The CTM accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or...

Страница 19: ...ll venti lated area Do not refuel in the presence of flames Avoid spilling fuel Any eventual spilled fuel and fumes are flammable Clean any dispersions of fuel before starting up the motor AIR FILTER...

Страница 20: ...TARTER GRIP Lightly pull the start up knob 73 until meeting resistance then pull decisively ATTENTION Allow the start up knob to re enter slowly avoiding having it knock against the motor and thereby...

Страница 21: ...For shut down the motor in case of emergency turn the motor switch 28 to OFF In normal conditions wait for the engine to reach minimum speed automatically 6 7 seconds after the load has been excluded...

Страница 22: ...n tap Choke button Starting push button Fuel cock Fuse Welding current regulator Prises de soudage Prises de soudage Prise de mise terre Prises de courant en c c Filtre air moteur Jauge niveau huile m...

Страница 23: ...ible to the work station ATTENTION To reduce the risk of electromagnetic interfe rence keep the welding cable length short and keep them on or near the ground If possible welding operations should not...

Страница 24: ...42 45 Vdc at the welding sockets or the equivalent at 2000 2200 rpm Minimum welding voltage TOO LOW From Fig 1 proceed as follows when the machine idles engine cold Keep pin A locked 8 mm spanner and...

Страница 25: ...care che al minimo del potenziometro corrisponda il minimo della manopola Porre la manopola di saldatura al minimo e avviare il motore Lasciare che la macchina vada al minimo poi fare un corto circuit...

Страница 26: ...elves and the two negative welding sockets bethween themselves To effect the connection ask for the accessory K2X150 ATTENTION use fit cables and tight at the connection point How to proceed start the...

Страница 27: ...ed to the general mass of earth by an earth spike or by any other means but should be isolated from earth Note in line with current practice a floating auxiliary power system is used The auxiliary pow...

Страница 28: ...Replace 3 Disconnect the welding and auxiliary power cables Use a voltmeter to check that there is 48 Vac at the outputs in weld and approximately 170 Vac in the 230 V version and 90 Vac in the 110 V...

Страница 29: ...always at maximum speed 1 Incorrect maximum engine speed 1 Faulty circuit 1 Replace 2 Check that the resistance of the solenoid winding is approximately 10 ohm Insufficient power during welding or ge...

Страница 30: ...d topping up or replace ment of fluids such as fuel oil and the regular cleaning of the machine Repairs refers to the substitution of worn or damaged parts and repairs should be carried out by Authori...

Страница 31: ...uids potentially dangerous such as lubricating oil The dismantling of metallic parts liable to cau se injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of t...

Страница 32: ...holder ground clamp Special for steels run on pipes with R max 55 kg mm2 Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS E X X Y Z 2 digits type of coating an...

Страница 33: ...MOSA REV O 11 08 18 11 08 22262 I M 53 Dimensioni Dimensions Dimensions Abmessungen Dimensiones 375 430 470 510 854 610 402 566 NEW MAGIC WELD...

Страница 34: ...h button G3 Ignition coil H3 Spark plug W6 Hall sensor A Alternateur F Fusible H Prise 230V monophas I Prise 110V monophas R Unite contr le soudage T R gulateur courant de soudage Y Pont diodes soudag...

Страница 35: ...terzi senza sua autorizzazione 02 07 2004 KEY COLOR LEGENDA COLORI NERO BLACK R ROSSO RED B B Y T S R B GIALLO YELLOW B Y B Y Y B Y B B Y BL BL BLU BLUE Y R B B R BL Z 3 GS A W6 Y F1 S2 G3 H3 ON OFF F...

Страница 36: ...i riserva a termini di legge la proprieta del presente disegno con divieto di riprodurlo o comunicarlo a terzi senza sua autorizzazione T R B KEY COLOR LEGENDA COLORI NERO BLACK R ROSSO RED B B Y T S...

Страница 37: ...AUBATI NEUTRALBONDEDTOFRAME NEUTROCOLLEGATOAMASSA 65 60 Hz A 10 50 15 55 500 300 V ST RS 0 200 100 TR 0 h HOURMETER I 0 EA 1 25 20 125 1 3 13 18 17 16 20 21 22 12 21 22 23 14 11 8 2 19 15 4 5 6 EA 1 1...

Страница 38: ...V O 11 08 Ricambi Spare parts Pi ces de rechange Ersatzteile Tabla de recambios AG NEW MAGIC WELD 5 1 2 230V Version 110V Version 3 3a 4 6 5 5a 110V version 230V version 7 8 9 10 11 12 13 14 15 16 17...

Страница 39: ...LIFTING HANDLE 9 222509800 SCHEDA SALDATURA MAGIC WELD WELDING PCB 10 222405400 PONTE CHOPPER WELDING PCB 11 222405107 SENSORE DI HALL 250A HALL SENSOR 12 222408065 GRIGLIA USCITAARIA AIR OUTLET GRID...

Страница 40: ...SA REV O 11 08 NEW MAGIC WELD AG 2 Ricambi Spare parts Pi ces de rechange Ersatzteile Tabla de recambios 110I Version 230I Schuko Version 15 16 230I Version 1 2 3 4 5 6 7 8 9 10 11 12 13 14 FUSE 10 20...

Страница 41: ...70 GRANO FILETTATO E I M4X8 13 6060050 GRANO M 4X4 UNI 5923 R45H 14 222440543 KIT MANOPOLA ARCO SALD COMPL 4 8 13 15 307047250 PRESA 110V 16A Versione 110V 16 259107241 PRESA SCHUKO 16A 230V 2P T Vers...

Страница 42: ...AME 2 222421226 MANIGLIA DI SOLLEVAMENTO LIFTING HANDLE 3 219861159 MANOPOLA KNOB 4 222422038 RONDELLA WASHER 5 222421170 RUOTA WHEEL 6 222421051 PIEDE DI STAZIONAMENTO PARKING STAND 7 222421160 ASSAL...

Страница 43: ......

Страница 44: ...MOSA div della BCS S p A Stabilimento di Viale Europa 59 20090 Cusago MI Italia Tel 39 0290352 1 Fax 39 0290390466...

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