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        Manual Part No: 932004-01 

                   MD Gas Steamer 

  

 - 11 – 

        Manual Rev No

2

 

 

Installation (cont.)

 

 
Connection to Mains Services: 
 
1)

 

Provide a rigid gas pipe no smaller than the size of steamer inlet connection, together with an 
elbow or other suitable means of connection. 

NOTE:

 - Although rigid pipe is recommended, 

armoured flexible pipe of a type approved for catering applications may be used. 

 
2)

 

It is also recommended that an easily accessible stop valve be provided adjacent to the 
appliance. 

 
3)

 

Provide a rigid water supply pipe no smaller than the size of the inlet, together with an elbow or 
other suitable means of connection. 

NOTE:

 - Although rigid pipe is recommended, a flexible 

hose of a type approved for potable water may be used. 

 
4)

 

It is recommended that an easily accessible stop tap be provided adjacent to the appliance. 

 
5) 

Connect steamer to gas & water supplies, ensuring that any dirt or swarf is removed. 

 

It may be necessary to fit a Double Check Valve (

JE-DCV

) in the water supply in some areas to 

meet Local Water Bylaws. 

 

NOTE:

 - Feed tank overflow maybe piped away by connecting a 1” Bore flexible pipe fastened 

with a “Jubilee” type clip. 

 
Testing: 
 
1)

 

Turn on gas supply and check that all joints are gas-tight using leak detection fluid. 

 
2)

 

Turn on external and internal water taps and check that all joints are water-tight. 

 
3)

 

Remove steamer furniture and interceptor tray. Check that water level is up to the mark on rear 
of steamer tank. Open and shut drain valve to check that ball valve operates, to bring water back 
to correct level. 

 
4)

 

Connect a water gauge to pressure test point on burner injector elbow, light appliance and check 
that the pressure shown on gauge agrees with that on Data Plate. 

 
5)

 

As governor is factory pre-set, adjustment is not necessary. 

 
6) 

Check that pilot flame impinges correctly on flame failure thermopile to ensure continuous 
operation of burner.  Adjust pilot flame, if necessary, using adjusting screw (beneath screw at 
bottom right) on multifunction valve. 

 
 
 

Содержание ML60S-HP-D2S

Страница 1: ...Manual Part No 932004 01 MD Gas Steamer 1 Manual Rev No 2 MEDIUM DUTY GAS STEAMER H Version OWNER S MANUAL Click here for Parts List ...

Страница 2: ...Manual Part No 932004 01 MD Gas Steamer 2 Manual Rev No 2 Country of Destination GB and IE ...

Страница 3: ...al Part No 932004 01 MD Gas Steamer 3 Manual Rev No 2 Model No Product Description Rev Date Flexible Hose Size ML60S HP D2S M Line Steamer 600 Steamer c w Piezo ignition 2 Stage Door LH 2 14 10 05 BSP hose ...

Страница 4: ...Note 5 Specification 6 8 Gas Pressure Connection 6 Controls Schematic 7 Wiring Diagram 8 Installation 9 11 Important Note 9 Positioning 10 Checking Commissioning 10 11 User s Instruction 12 14 Important Note 12 Operation 13 14 Cooking Guide 14 Cleaning 14 Service Maintenance 15 18 Instructions 15 18 Fault Finding 18 Spare Parts 19 20 Warranty Cover Sheet 21 ...

Страница 5: ...TIONS 2000 the requirements of the FIRE PRECAUTIONS ACT 1971 the HEALTH SAFETY AT WORK ETC ACT 1974 the BUILDING STANDARDS SCOTLAND CONSOLIDATION REGULATIONS 1971 Detailed recommendations are contained in British Standards BS5440 Part 1 2000 BS5440 Part 2 2000 BS5588 Part 0 1996 BS5588 Part 11 1997 BS6173 2001 An easily accessible stopcock must be fitted in the gas supply adjacent to the appliance...

Страница 6: ...burns therefore the appliance should be positioned to minimise the possibility of accidental touching It is the supervisor s responsibility to warn users to wear suitable protection and to follow correct operation and cleaning procedures For the details of your nearest Service Agent for all warranty and repair work you should contact The Service Manager Viscount Catering Limited Provincial Park Ne...

Страница 7: ... Water 15 mm When connecting using a flexible hose fit a BSP hose Heat Input Net Natural Gas Propane Gas Inj m3 hr Btu hr kW Inj kg hr Btu hr kW Full Rate 3 20 1 545 49 815 14 6 1 93 1 0128 44 120 12 931 By Pass Rate 1 18 0 256 8 254 2 41 0 89 0 205 10 124 2 66 Oven Dimensions Oven cavity 498 mm wide x 610 mm deep x 650 mm high Weight 200kg Air requirements Area 600 Steaming Oven 65cm2 10in2 ...

Страница 8: ...Specification cont 600 Gas Steaming Oven Manual Part No 932004 01 MD Gas Steamer 8 Manual Rev No 2 ...

Страница 9: ...Specification cont Wiring Diagram TP TH TP TH THERMOSTAT GAS VALVE WHITE RED THERMOPILE THERMOCOUPLE PILOT Manual Part No 932004 01 MD Gas Steamer 9 Manual Rev No 2 ...

Страница 10: ... Data Plate located at the top rear of the appliance to ensure appliance is correct for local gas supply Note During installation always employ accepted standards of gas fitting and National Water Council practices This appliance is to be installed with sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful to health in the room in which they are inst...

Страница 11: ... is removed It may be necessary to fit a Double Check Valve JE DCV in the water supply in some areas to meet Local Water Bylaws NOTE Feed tank overflow maybe piped away by connecting a 1 Bore flexible pipe fastened with a Jubilee type clip Testing 1 Turn on gas supply and check that all joints are gas tight using leak detection fluid 2 Turn on external and internal water taps and check that all jo...

Страница 12: ...t 3 Re fit pilot pipe to control valve 4 Remove Injector Elbow together with injector by undoing hexagon nut Replace with new injector X02913 and re fit Injector Elbow assembly Finally tighten hexagon nut 5 Unscrew governor cap screw on Control Valve and remove adjusting screw and spring Replace with governor exclusion screw 931767 14 and re fit cap screw 6 Re test appliance as described in the ab...

Страница 13: ...be necessary you are advised to contact your nearest CORGI Confederation for the Registration of Gas Installers Service Engineer immediately The need for regular servicing is detailed in the GAS SAFETY INSTALLATION USE REGULATIONS 2000 IF YOU THINK THAT GAS IS ESCAPING ACT IMMEDIATELY SHUT OFF THE GAS SUPPLY AT THE METER OR EMERGENCY CONTROL CONTACT THE SUPPLIER OF YOUR GAS IMMEDIATELY MAKE SURE T...

Страница 14: ...0 seconds release and check that pilot remains alight 4 If pilot is extinguished on releasing knob repeat steps 2 3 If pilot remains alight turn control knob to ON to light main burner 5 When main burner flames are established close steamer door Wait for 20 minutes whilst steamer reaches full temperature then open the door in accordance with special safety procedure given below Load steamer quickl...

Страница 15: ...er surfaces using soap and water or a suitable detergent Rinse with clean water and dry thoroughly 3 Clean external surfaces in a similar manner to inner surfaces WARNING DO NOT USE CAUSTIC OR ABRASIVE CLEANERS Cooking Guide The times given below are a guide to the anticipated performance of the steamer fully loaded with the stated food To prevent possible over cooking carry out normal cooking che...

Страница 16: ...er tank and the steam generator tank NOTE It is possible to remove the end cap from the pipework to enable the connecting water pipe to be cleared of any blockage De scale the tank as required 4 Replace oven shelves generator tank top cover and control panel 5 Remove the four screws securing lower heat shield followed by three screws securing the upper heat shield in the bottom compartment of the ...

Страница 17: ... Remove thermostat by undoing its two fixing screws 7 Disconnect the two wires on the thermostat 8 Replace new part by reversing the above procedure Thermocouple Thermopile 1 Disconnect from the multifunctional valve 2 Remove the three screws fastening the bottom heat shield and withdraw followed by the three screws fixing the top heat shield 3 Unscrew thermocouple thermopile and withdraw from the...

Страница 18: ...Manual Part No 932004 01 MD Gas Steamer 18 Manual Rev No 2 ...

Страница 19: ...e procedure Water Inlet Valve 1 Turn off water supply 2 Remove two screws and lift off fascia panel 3 Disconnect union at inlet of valve 4 Slacken lock nuts and withdraw valve complete with ball float from break tank 5 Overhaul or renew valve and refit by reversing removal procedure 6 Turn on water supply and check operation of inlet valve see TESTING on page 10 Doors Steamer Compartment 1 Remove ...

Страница 20: ...ot too low Check and correct Pilot blocked or adjustment too low Clean re adjust Explosive Ignition Gas pressure low Set to correct pressure No water supply to steamer Check supply Thermostat faulty Replace Poor or open connections Repair or remake connections Thermopile failure Should generate 350 mv open circuit Should generate 100 mv closed circuit Replace if required Actuating solenoid valve f...

Страница 21: ...Seal 1 924308 01 Top Door Hinges 2 930629 01 Door Handle Top c w Catch 2 Stage 1 924169 01 Generator Tank Cover 1 012908 04 Air Release Valve Body 1 012908 02 Cap 1 D12910 3 Locknut 1 016867 Sealing Washer 1 920180 2 Valve Hole Cover 1 930656 02 Burner 1 915776 9 Burner Injector NG 1 X02913 Burner Injector LP 1 928654 01 Float Valve 1 X04120 Ball Float 1 931767 01 Control Valve 1 931767 14 Governo...

Страница 22: ...Steel Optional XC60S PS Shelf Kit Aluminium Optional XC60S SS Shelf Kit Stainless Steel Optional XC60S SB Basket Accessory Kit Stainless Steel Optional 931980 S1 Wire Assy Spares Kit 931811 S3 Conversion Kit NG to LPG Spares Kit 931811 S4 Conversion Kit LPG to NG Spares Kit 932016 S1 Ignition Electrode Kit before March 2005 Spares Kit Spare Parts are available from Viscount Catering Limited Provin...

Страница 23: ... The Company will not be obliged to repair or replace any goods if after examination the defect damage is found to be through accident misuse neglect incorrect installation or maintenance by other than approved engineers or any other cause beyond the reasonable control of the manufacturer EXCLUSIONS TO WARRANTY Normal routine maintenance is not covered and the warranty specifically excludes any pr...

Страница 24: ...Manual Part No 932004 01 MD Gas Steamer 24 Manual Rev No 2 ...

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