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   Flowgrid

®

 Regulator

Installation/Operation/Maintenance Manual

MOONEY

®

 FLOWGRID

®

 REGULATOR

Table of Contents

 Product Description ..............................................................1

Valve Markings .....................................................................3

Nameplate Information .........................................................3

Principles of Operation ..................................................... 4-5

Hydrostatic Testing ...............................................................5

Installation ........................................................................ 6-7

Piping Details .................................................................. 7-10

Start-up and Operation .......................................................11

Maintenance  ................................................................ 13-14

Troubleshooting ..................................................................15

Warranty .............................................................................16

Product Description

The Flowgrid

®

 valve is an easy to maintain valve designed 

to be used primarily with a self contained pilot system. The 
Flowgrid

®

 valve has several unique features that add to its 

versatility such as:

In line maintenance.

 

Replaceable trim.

 

Reversible trim parts.

 

Dual flow elements for added capacity or redundancy.

 

Non stretching fabric reinforced diaphragm for stability and 

 

fast response at all temperatures.

Positive spring shutoff.

 

Two-stage pressure drop to minimize noise and provide 

 

cavitation protection.

Refer to Figure 1 (Page 2).

All Flowgrid

®

 valves have six main parts (excluding bolting 

and O-rings); the body, throttle plate, spacer, diaphragm, 
main spring, and spring case. Although parts vary in size and 
design, all valves share the same principle of operation.

The body (1) is available with single or dual ports.  The 
dual port design (figure 3) can provide  redundant control if 
equipped with dual pilots or be used with a single pilot for 
maximum capacity. 

 Scope

 This manual provides installation, operation, and maintenance instructions for the Flowgrid

®

 valve and regulator. Instructions for 

the Series 20 Pilot  will be found in a separate manual.

Содержание Flowgrid

Страница 1: ...y or redundancy Non stretching fabric reinforced diaphragm for stability and fast response at all temperatures Positive spring shutoff Two stage pressure drop to minimize noise and provide cavitation...

Страница 2: ...ng spring case Table 1 Table 2 Figure 1 The throttle plate 2 supports the diaphragm and provides a machined surface that the diaphragm seals against for bubble tight shutoff Restricted capacity plates...

Страница 3: ...et side of the valve 8 The Capacity tag indicates the capacity of the throttle plate 100 75 50 35 in the valve NOTE On all 1 valves and 2 standard valves the throttle plate itself is stamped Item Defi...

Страница 4: ...ng the pressure above the diaphragm allows the inlet pressure to progressively lift the diaphragm off the throttle plate opening the valve and satisfying the demand for flow in the downstream system R...

Страница 5: ...MSS SP 61 standards If it is necessary to retest the valve follow one of the procedures listed below to prevent damage to the diaphragm OPTION 1 1 Disconnect and remove all control line s and the pil...

Страница 6: ...alled in confined or enclosed spaces should be provided with adequate ventilation to prevent the possibility of gas buildup or accumulation from leaks and venting Leaks or vented gas may accumulate ca...

Страница 7: ...ent valves and gauge connections are recommended in the inlet and outlet piping to the Flowgrid valve A gauge connection may be installed on the loading pressure connection to the Spring Case of the F...

Страница 8: ...outlet connection on Type 30 Filter to Type 24 Restrictor inlet 3 Type 24 Restrictor mounted to Tee connection 3A Type 24 Restrictor mounted to Inlet port of Series 20 Pilot 4 Tee mounted to Inlet Por...

Страница 9: ...alve 5 Sense line connecting Sense port on Series 20 Pilot to downstream piping 6 Outlet port of Series 20 Pilot connected to Outlet connection of Flowgrid valve 6A Outlet port of Series 20 Pilot conn...

Страница 10: ...2 is plugged 10 Pilot cartridges in PRV mode 2nd Stage Regulator 11 Filter supply connected from inlet connection on valve body to Type 30 Filter inlet 12 Pilot supply from outlet connection on Type 3...

Страница 11: ...d 9 Slowly close the downstream block valve or vent to check the Flowgrid valve for lockup shut off 10 Slowly open the downstream block valve Back Pressure Regulator or Relief Valve 1 Adjust the pilot...

Страница 12: ...n the set point of the Operating Regulator becomes less than the set point of the Monitor regula tor the interstage pressure will drop from approximately full inlet pressure to 5 10 PSI above the outl...

Страница 13: ...t this time 10 Raise the setpoint of Pilot 3 to verify the setpoint of the Monitor Pilot 2 Adjust if necessary Check for system stability and adjust the restrictor on Pilot 1 if required 11 Return set...

Страница 14: ...sharp metal tools The bottom of the groove must have a smooth finish to prevent leakage The mating surface of adjacent parts must also be smooth to prevent leakage Assembly NOTE Do not lubricate diap...

Страница 15: ...e sense line to a new location often solves control problems 4 Check to make sure needle valves are not used on any pilot system connections Full opening type valves are recommended 5 Check for pilot...

Страница 16: ...O REPRE SENTATION OR WARRANTY OF ANY KIND EXPRESS OR IMPLIED AS TO MERCHANTABILITY FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE PRODUCTS While the information in this...

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