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3.3 Wiring

The use of crimp “boot lace ferrules” is recommended for the 
screw terminals. Allow sufficient cable length so the circuit 
card can be withdrawn from its case with the wires still 
connected. This enables switch changes on the circuit card 
to be made while the card is still connected and operating. 
An extra 100mm, for cables going outside the enclosure, 
as well as wires connecting to adjacent DIN rail units, 
is adequate.

The screw terminals will accommodate wire sizes from 
0.2mm2 to 2.5mm2 (24AWG to 12AWG). One Amp rated, 
0.2mm2 should be adequate for all applications.

cable gland

100mm Loop

Wires

Enclosure

Radial screen

termination

Cable

Grounded EMI

Preferred Wiring

Page 2 of 6: C70861 Rev E – 07.14

Cable gland

100mm Loop

Cable

Enclosure

Cable

Wire soldered

to screen

Drain wire.

or

(Heat shrink to

cover the screen)

Alternative Wiring

3.4 EMC

The G122-829A001 emits radiation well below the level called 
for in its CE mark test. Therefore, no special precautions are 
required for suppression of emissions. However, immunity from 
external interfering radiation is dependent on careful wiring 
techniques. The accepted method is to use screened cables for 
all connections and to radially terminate the cable screens, in 
an appropriate grounded cable gland, at the point of entry into 
the industrial steel enclosure. If this is not possible, chassis 
ground screw terminals are provided on the G122-829A001. 
Exposed wires should be kept to a minimum length. Connect 
the screens at both ends of the cable to chassis ground.

4  Power supply

24V DC nominal, 22 to 28V 
75mA @ 24V without a load, 200mA @ 100mA load.

If an unregulated supply is used the bottom of the ripple 
waveform is not to fall below 22V.

It is recommended that an M205, 250mA T (slow blow) fuse, 
compliant with IEC127-2 sheet 3, be placed in series with the 
+24V input to protect the electronic circuit. If terminal 23 is 
used to power a proportional valve, the fuse should be 
increased to cater for the extra current.

To access the circuit card switches, the circuit card must be 
withdrawn from the case. See paragraph 17.

5  Set-up adjustments

Trimpots are all 15 turns.

Plug-in resistors are all “quarter watt” 1% metal film. Two 
suitable types are Beyschlag MBB0207 and Roderstein 
MK20207.

The amplifier is shipped in the following default state.

 

top board switches

 SW1 

 

5mA off 

2 10mA 

off 

3 20mA 

off 

4 30mA 

off 

5 50mA 

on

  SW2 

OUT  

I

  SW3 

STEP   

not applicable

 SW4 

P-E E 

  

CMD LAG 

off

  SW5 

1-4  IN 2 

V

 

SW6 

 1 

Pin  8   on 

2 PR 

on 

I

 Lim 

off 

4 INT 

off

  SW7 

1-2  4-20mA out 

off

 

bottom board switch, shown as [ ]

 

[SW1] 

 1 

spare 

off 

2 ENABLE 

on 

3 DITHER 

off 

4-20mA (fdbk) 

on

 

R27: 10k (summing amp gain = 1)

 

R17: 100k (P gain range 1 to 20)

 

R34: 100k (input 2 to error amp)

 

R33: not fitted (input 3 to output amp)

 

R16: not fitted (feedback derivative)

 

Feedback gain and zero pots: configured for 4-20mA input

 

Dither level pot: fully counter clockwise (FCCW)

 

Scale pot: FCCW

 

P gain pot: FCCW

 

 I

 gain pot: FCCW

 

Bias pot: 0V

ON

shown in on position

shown in off position

SW1 and 6 switch positions

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