background image

22

!

!

Brake disc closed

Condition 

contact

Brake disc free

Condition 

contact

Disconnected

Connected

Connected

Disconnected

BLACK

COM.

BLUE

N.O.

BLACK

COM.

GREY

N.C.

COM.

N.C.

BLACK

COM.

BLUE

N.O.

•  The power cable must be routed separately from the other cables.  

•  The motor power cable is shielded and the shield must be grounded. 

•  The encoder cable must be routed away from the motor power cable to avoid 

electrical interference.

•  The brake system has a power cable and another cable for the microswitch 

contacts. (Figure no. 12). All electrical data are listed on the label of the brake 

system. The microswitch has two contacts: one open and one closed. (Fig. 12).

•  These contacts indicate the brake condition (tab. 13). 

Tab. 13

6.4  Electrical installation - Connections
The gearless machine is supplied with: 

•  Cable for the power supply of the motor [1 - 2 - 3, Ground, SC] , for the power 

supply of the cooling fan (230 Vac) [F7-F8] and of the PTC guard [T5-T6] (Fig. 11).

BLACK

GREY

Fig. 11

Cables for PTC probe 

PTC (T5 - T6)

Cooling fans cables 

(F7 - F8) [230Vac]

Cable

Shielding cable 

(Grey)

Grounding 

(Yellow green)

Power cables for 

the U-V-W phases

(1 - 2 - 3)

Содержание MGV25 Series

Страница 1: ...www montanarigiulio com O 18 1 9 0 100 200 REV 3_03_2020 MANUALS MGV25 RANGE INSTALLATION USE AND MAINTENANCE GEARLESS...

Страница 2: ...arless speed governors and safety gears You may check your supply configure the inverter download manuals tech reports certificates and much more Search for Montanari Giulio App available on Google Pl...

Страница 3: ...en focused on providing its customers with the best traction machines and components for lifts and escalators We are proud to have you as a customer and user of the Montanari traction machines and we...

Страница 4: ...to avoid electric shock It indicates that safety measures must be taken to prevent personal injury It indicates that safety measures must be taken to prevent damage to components It indicates that saf...

Страница 5: ...9 3 2 Dimensions 13 4 TRANSPORT AND STORAGE 16 4 1 Handling 16 4 2 Storage 17 5 DESCRIPTION 18 5 1 General description 18 5 2 Main components 18 5 3 Brake 19 6 INSTALLATION 19 6 1 General installatio...

Страница 6: ...28 9 3 Replacement of components 28 9 4 Problems causes and solutions 28 9 5 Maintenance and repair 29 9 5 1 General indications 29 9 5 2 Description of maintenance activities 29 10 SPARE PARTS 30 10...

Страница 7: ...by failure to follow the instructions To make technical improvements Montanari reserves the right if deemed necessary to modify the units and accessories preserving their essential cha racteristics a...

Страница 8: ...e unit Avoid breakage and environmental damage due to misuse In particular Always observe the relevant environmental and safety regulations when transporting assembling installing operating maintainin...

Страница 9: ...ion on the warning or identification plates must be complied with These plates must be kept clean and legible at all times Missing plates must be replaced All spare parts can be obtained from Montanar...

Страница 10: ...1203B500 MGV25S 3 1 120 360 250 11 460 21 14 16 16 3 5 33 1800 0 2 180S H 40 120 MGV25101923B500 MGV25S 5 192 360 250 14 5 460 28 11 16 25 6 1 85 18 1800 0 2 180S H 40 120 MGV25102803B500 MGV25S 7 6 2...

Страница 11: ...5 27 15 16 16 2 25 25 3400 0 2 180S H 40 180 MGV25151923B700 MGV25M 7 7 192 360 385 20 665 36 12 16 25 6 1 4 15 3400 0 2 180S H 40 180 MGV25152803B700 MGV25M 11 3 280 360 385 27 665 50 9 16 37 3 0 75...

Страница 12: ...machine kW RPM V Nm A Nm A V s rad N Hz mH Kg kg m2 Kg MGV25260603BC00 MGV25L 4 60 360 630 15 1100 27 24 16 8 3 2 37 3400 0 31 180S H 40 240 MGV25261203BC00 MGV25L 7 9 120 360 630 22 1100 40 18 16 16...

Страница 13: ...nical drawings and the overall dimensions follow Fig 2 MGV25S Gearless Type Traction Sheave mm D F Dimensions mm A B C E MGV25S 160 88 500 300 344 55 210 80 240 80 300 344 55 320 75 342 357 52 Tab 9 D...

Страница 14: ...ns D F min max Pitch A B C E mm mm n mm mm mm mm mm 210 106 6 5 3 8 12 568 301 344 55 9 10 9 5 240 70 6 5 3 8 12 9 10 9 5 106 3 8 12 9 10 9 5 320 80 8 3 6 17 342 357 52 115 7 13 8 12 F A D E 127 160 4...

Страница 15: ...opes Dimensions D F min max Pitch A B C E mm mm n mm mm mm mm mm 210 106 6 5 3 8 12 689 315 362 64 9 10 9 5 240 70 6 5 3 8 12 55 9 10 9 5 106 3 8 12 64 9 10 9 5 320 115 8 3 4 17 342 67 7 13 8 12 D E 1...

Страница 16: ...In some cases the machines are mounted on wooden pallets to enable them to be transported correctly on trucks The packaging may not be stacked in any way It is recommended to check the conditions of t...

Страница 17: ...moisture and or other foreign matter can accumulate on it Supplies for special environmental conditions during transport e g by ship and storage climate temperature etc must be contractually agreed C...

Страница 18: ...ting winding temperature up to 130 C and with a ther mo contact for the activation of the fans Refer to the electrical connections for more details See Par 6 4 Lubrication The gearless machine contain...

Страница 19: ...owered Brake system powered Fig 7 Fig 8 6 INSTALLATION 6 1 General installation information The gearless machine must be installed in a building or in a closed travel com partment Do not use the gearl...

Страница 20: ...withstand the forces involved 6 3 Installation procedure The gearless machine can be lifted using the eyebolts for the insertion of the belts or lifting chains see also the paragraph on storage and h...

Страница 21: ...earings rings etc Mount the safety devices The static load changes depending on the roping direction Fig 10 Fig 10 LATERAL DOWNWARDS STATIC LOAD 1 800 kg MGV25S 3 400 kg MGV25M 3 400 kg MGV25ML L STAT...

Страница 22: ...ble and another cable for the microswitch contacts Figure no 12 All electrical data are listed on the label of the brake system The microswitch has two contacts one open and one closed Fig 12 These co...

Страница 23: ...nly contactor no 1 during opening and or closing operations may cause an unacceptable delay when closing the brake Typical application with brake coils in parallel configuration Power supply Brake Mic...

Страница 24: ...7 1 Connection of the cable to the brake levers Insert the end of the cable into the lever holes Tension and fix Fold the end and secure with the rope clamp as shown in the figure At the end the resul...

Страница 25: ...25 www montanarigiulio com MGV25 S M ML L ENGLISH Fig 17 Fig 18 MGV25M MGV25ML L...

Страница 26: ...as shown in Fig 19 Fig 19 Fig 20 7 3 Rescue System It must be performed by an independent electrical device capable of opening the brake and moving the gearless machine at a reduced speed The charact...

Страница 27: ...ssible problems causes and suggested remedies 9 TROUBLESHOOTING MAINTENANCE AND REPAIR 9 1 General information Observe all safety rules Do not disassemble the motor on site The bearings are protected...

Страница 28: ...Inverter defective Replace the device Brake faulty See below Motor mechanically locked Contact Montanari Giulio C Motor connections loosened Tighten the connections of the machine controller Excessiv...

Страница 29: ...ance with the inspection and maintenance intervals is part of the condi tions for the validity of the warranty 9 5 2 Description of maintenance activities Stop the unit and put it out of service Place...

Страница 30: ...ety risks The manufacturer will not assume any responsibility and will not recog nize warranty for damage caused by spare parts and accessories not supplied by the manufacturer himself When ordering s...

Страница 31: ...31 www montanarigiulio com MGV25 S M ML L ENGLISH 11 1 Exam certificate EU BD 845 MGV25S M...

Страница 32: ...32 11 2 Exam certificate EU BD 1014 MGV25ML L...

Страница 33: ...8 noise 1 5 9 vibration 1 6 maintenance 1 7 4 instructions The related technical documentation has been drafted in compliance with the Annex VII B Therefore it complies with the following directives 2...

Страница 34: ...MONTANARI GROUP HEADQUARTER Montanari Giulio C Srl Via Bulgaria 39 41122 Modena Italia Tel 39 059 453611 Fax 39 059 315890 info montanarigiulio com www montanarigiulio com...

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