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Hand Crimp Tool for Nano-Fit™ Crimp Terminals 

Doc No: ATS-6382760HM 

Release Date: 10-17-14 

UNCONTROLLED COPY

 

Page 4 of 7 

Revision: A 

Revision Date: 10-22-14 

INCORRECT 

Figure 6 

CORRECT 

INCORRECT 

 

Terminal Locator Replacement/Change Over 

 

This section describes the procedure for changing locators. 
 

Removal

 

1.

 

With the tool in the open position, pivot the terminal locator outward. 

2.

 

Remove the M4 BHCS.  See Figure 4. 

 

Installation

 

1.

 

Place the replacement locator on the hand tool.  Install the M4 BHCS.  

See Figure 6. 

2.

 

Tighten the screw enough to hold the locator.  Make sure the locator can still float freely with hand pressure. 

3.

 

Insert the proper terminal fully into the correct profile slot 
until the terminal is fully seated and stops.  Then gently 

pivot the locator closed. 

4.

 

With hand pressure, slowly slide the locator to the correct 
position.  See Figure 6. 

5.

 

Gently pivot the locator open without disturbing the 

location. 

6.

 

Hold the locator firmly in place and slowly tighten the M4 
BHCS. 

 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and responsible for, the following 
maintenance steps: 

 

1.

 

Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine 
oil.  Do not oil excessively.  The tool was engineered for durability but like any other equipment it needs 
cleaning and lubrication for a maximum service life of trouble free crimping.  Light oil (such as 30 weight 
automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life. 

4.

 

Wipe excess oil from hand tool, particularly from crimping area.  Oil transferred from the crimping area onto 
certain terminations may affect the electrical characteristics of an application. 

5.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, 
and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 10. 

M4 BHCS 

PIVOT 

LOCATOR 

Figure 5 

Содержание 63827-6070

Страница 1: ...liant as indicated and RoHS compliant Modular Crimp Head is removable and can be use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products Nano Fit Receptacle Terminals 24AWG and...

Страница 2: ...D UL1007 1 20mm 1 30mm 0 047in 0 051in Tool Qualification Notes 1 Pull Force should be measured with no influence from the insulation crimp 2 The above specifications are guidelines to an optimum crimp Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 This tool is not adjustable for crimp height Variations in tools terminals wire stranding and insula...

Страница 3: ...osed 4 Bring down the wire stop blade Make sure the wire stop blade is fully seated on the terminal behind the conductor grip section 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is parallel and sitting into the terminal Maintain a light and constant pressure on the wire that is s...

Страница 4: ...e made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft lint free cloth 2 Do not use any abrasive materials that could damage the tool 3 Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability b...

Страница 5: ...pair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool CAUTION Molex crimp specifications are valid only when used with Molex terminals and tooling Applications for the Modular Crimp H...

Страница 6: ...ular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63827 6070 63816 0000 Hand Crimp Frame Short N A N A 7 63816 0050 Hand Crimp Frame Long N A N A 7 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 8 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 8 63816 0100 Air Power Tool 63816 0700 Air Powe...

Страница 7: ...EVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 10 M4 X 12mm LONG BHCS 3 5 6 M4 LOCKNUT PARTS LIST Item Order Number Description Quantity 1 63827 6070 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63827 6075 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 Visit our Web site at http www molex com ...

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