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Hand Crimp Tool for 1.50mm (.059") Pico-SPOX Crimp Terminals 

Doc. No: ATS-6382597HM Release Date: 05-06-13 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: B 

Revision Date: 04-26-18 

INSULATION 

CRIMP 

 

SEE NOTE 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CONDUCTOR CRIMP 

HEIGHT 

BEND 

DOWN 

BEND UP 

ROLL 

CONDUCTOR 

CRIMP 

TWIST 

CUT-OFF TAB 

SEAM 

 

 

Application Tooling Specification

 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomically designed soft handles 

 

Precisely designed crimping profiles with simple contact positioning 

 

Easy handling due to outstanding force ratio 

 

IPC/WHMA-A-620 Class 2 compliant as indicated on page 2 

 

Modular Crimp Head is removable and can be used in the Air Powered Tool Order No. 63816-
0100, accompanied by Air Powered Crimp Adapter (Order No. 63816-0700) 

 

Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 
(220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600) 

 

This tool is RoHS compliant 

 

SCOPE 

 

Products:

 1.50mm (.059") Pico-SPOX Crimp Terminal, Female, 24-26 AWG. 

 

Terminal Series No. 

Terminal Order No. 

Wire Size 

(2) Insulation Diameter 

Maximum 

Strip Length 

(1) Available in Reel 

form only 

AWG 

mm² 

mm 

In. 

mm 

In. 

87421 

87421-0000 

87421-0002 

24 

0.20 

1.15 

.045 

1.05-1.54  .041-.061 

26 

0.12 

1.00 

.039 

(1)

 

Customer to cut off terminal from reel: 0.15mm (.006”) maximum cut-off tab. 

(2)

 

See Conditions on page 2. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed 
in the scope. 
 

 

Order No. 63825-9700 

Type 4A 

Содержание 63825-9700

Страница 1: ...an be used in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 This tool is RoHS compliant SCOPE Products 1 50mm 059 Pico SPOX Crimp Terminal Female 24 26 AWG Terminal Series No Terminal Orde...

Страница 2: ...035 045 Profile 26 30 0 80 1 00mm 032 040 Scope Change As of 06 15 2017 Molex Product Engineering does not recommend the use of 28 AWG and 30 AWG wires in 87421 000 terminals Terminal 87421 010 should be used for 28 AWG and 30 AWG wires See the Molex website for appropriate application tooling Tool Qualification Notes 1 Ref means the dimension provided is approximate due to the wide range of wires...

Страница 3: ...ed terminal Note The tamper proof ratchet action will not release the tool until it has been fully closed Note To maintain good brush control and a consistent bell mouth the crimping instructions must be followed TERMINAL LOCATOR REPLACEMENT This section describes the procedure for changing locators Removal 1 With the tool in the open position pivot the terminal locator outward 2 Remove the M4 BHC...

Страница 4: ...by lifting the ratchet release lever See Figure 9 Warranty This tool is for electrical terminal crimping purposes only This tool is made of the best quality materials All vital components are long life tested All tools are warranted to be free of manufacturing defects for a period of 30 days Should such a defect occur Molex will repair or exchange the tool free of charge This repair or exchange wi...

Страница 5: ...or specification sheet WARNING NEVER install tooling or service this tool while it is plugged into any power source Disconnect the power by unplugging or turn off the actuator from its power source CAUTION Keep fingers away from the crimping area when operating this tool It may cause severe injury CAUTION Wear safety glasses when operating or servicing this tool The chart below shows all applicati...

Страница 6: ... 3 63816 0001 Locking Pin 2 4 63600 0525 Handle Spring 1 5 63600 0520 Crimping Spring 2 Application Tooling Support Phone 402 458 TOOL 8665 E Mail applicationtooling molex com Website www molex com applicationtooling Molex is a registered trademark of Molex LLC in the United States of America and may be registered in other countries all other trademarks listed herein belong to their respective own...

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