molex 63825-4900 Скачать руководство пользователя страница 4

Tool Kit for MP-Lock™ Female Terminal 

Doc No: ATS-6382549HM  Release Date: 01-22-13 

UNCONTROLLED COPY

 

Page 4 of 8 

Revision: A 

Revision Date: 01-22-13 

Figure 6 

WIRE IN TERMINAL 

JAWS 

PARTIALLY 

CLOSED 

WIRE AGAINST 

WIRE STOP 

HANDLE 

OPEN 

LOCATOR 

CLOSED 

Figure 5 

TERMINAL 

PUSH HERE TO 

OPEN WIRE STOP 

 

3.

 

Swing the terminal locator away from the crimp tool shown in 
Figure 4.  Some terminals with large insulation grips may 
interfere with the crimp tooling when swinging the locator into 
position.  The terminal must then be loaded into the locator in 
the closed crimp position.  See Figure 5. 

4.

 

Press down on the wire stop on the locator as shown in Figure 
4. 

5.

 

Insert the proper terminal into the proper nest opening.  Make 
sure when choosing the nest opening, it will correspond with 
the A, B, or C profile on the hand tool. 

6.

 

Return the locator to its original position. 

7.

 

Turn the Locator Lock Latch up to lock.  Make sure that the terminal is visually centered over the punch. 

8.

 

Insert the proper wire over the terminal. 

9.

 

Gently touch the wire stop with the end of the wire.  See Figure 6 and 7. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
10.

 

Compress the terminal by squeezing the tool 
handles until the ratchet mechanism cycle has been completed.  Release handles to open the jaws. 

11.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.  The terminal locator can be in either position. 

12.

 

Visually inspect the crimped terminal for proper crimp location. 

 

Note

: The tamper proof ratchet action will not release the tool until it has been fully closed. 

 

For the Battery Power Tool:

 

1.

 

Cycle the Battery Power Tool to crimp the terminal to the wire. 

2.

 

Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on 
the wire.  The terminal locator can be in either position. 

3.

 

Visually inspect the crimped terminal for proper crimp location. 

 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance 
steps: 
 

 

Figure 7 

WIRE 

INSULATION 

PUNCH 

CONDUCTOR ANVIL 

LOCATOR 

INSULATION 

ANVIL 

WIRES AGAINST 

LOCATOR STOP 

CONDUCTOR 

PUNCH 

TERMINAL 

Содержание 63825-4900

Страница 1: ...e easily installed into the Hand Crimp Tool or the 63816 0300 Power Crimp Head which is installed into the 63816 0200 110 V or the 63816 0250 220 V Battery Powered Tool Many different Tool kits can be used with a single Battery Powered Tool This tool is IPC WHMA A 620 Class 2 as indicated and RoHS compliant SCOPE Products 187 MP Lock Female Terminal for 14 20 AWG 2 20 0 50mm Metal Strip Terminal S...

Страница 2: ...40 051 055 196 12 44 09 X 18 0 80 1 14 1 24 045 049 117 70 26 46 X 20 0 50 1 04 1 14 041 045 68 64 15 43 X To Achieve IPC A 620 Class 2 Crimps the following over all wire insulation diameter ranges are recommended Profile A 14 3 35 3 60mm 132 142 in Profile B 16 3 14 3 35mm 124 132 in Profile C 18 2 75 2 90mm 108 114 in Profile D 20 3 00 3 25mm 118 128 in Tool Qualification Notes 1 Pull Force shou...

Страница 3: ...r with the hole over the brass pivot shaft and snap it into place To remove the locator 1 Open the crimp hand tool 2 Swing the existing locator open and away from the hand tool 3 Firmly press down on the brass pivot shaft with your thumb while pulling the locator up Slip the locator off the top of the brass pivot shaft OPERATION Open the tool by squeezing the handles together at the end of the clo...

Страница 4: ...t the proper wire over the terminal 9 Gently touch the wire stop with the end of the wire See Figure 6 and 7 10 Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed Release handles to open the jaws 11 Remove the crimped terminal from the terminal locator by pressing down on the wire stop and gently pulling on the wire The terminal locator can be ...

Страница 5: ... 9 Should this tool ever become stuck or jammed in a partially closed position Do Not force the power head open or closed The ram can be retracted before the crimping cycle is complete To do this push the retractor slide towards the battery See Figure 9 Warranty This tool kit is for electrical terminal crimping purposes only This tool kit is made of the best quality materials All vital components ...

Страница 6: ...is Tool Kit Tool Kit Order No Tool Order no Tool Description Power Head Order No Adapter Description Figure No 63825 4970 63810 1050 Hand Crimp Frame Short N A N A 10 63810 1000 Hand Crimp Frame Long N A N A 10 63816 0200 Battery Power Tool 110 V 63816 0300 Power Crimp Head 11 63816 0250 Battery Power Tool 220 V 63816 0300 Power Crimp Head 11 Applications for the Tool Kit Hand Crimp Tool Battery P...

Страница 7: ...Revision Date 01 22 13 RATCHET RELEASE SCREW Figure 12 M4 X 8mm LONG BHCS 2 1 1 M4 X 18mm LONG BHCS M4 X 10mm LONG BHCS 2 3 WITH TOOL KIT LOCATOR ONLY HAND TOOL PARTS LIST Item Number Order Number Description Quantity 1 63810 1000 Hand Crimp Frame Short 1 2 63825 4970 Tool Kit with Locator 1 3 63825 4975 Locator only REF ...

Страница 8: ...Revision A Revision Date 01 22 13 Figure 13 1 2 2 M4 by 8 Long BHCS M4 by 18 Long BHCS M4 by 10 Long BHCS 1 POWER HEAD PARTS LIST Item Order No Engineering No Description Quantity 1 63816 0300 63816 0300 Power Crimp Head 1 2 63825 4970 63825 4970 Tool Kit with Locator 1 Visit our Web site at http www molex com ...

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