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Hand Crimp Tool for 2.50mm Board-In Crimp Terminals  

Doc No: ATS-6382379HM 

Release Date: 09-02-10 

UNCONTROLLED COPY

 

Page 6 of 7 

Revision: B 

Revision Date: 10-14-10 

MODULAR 

CRIMP 

HEAD 

BATTERY 

POWER 

CRIMP 

ADAPTER 

LOCKING 

PINS 

LOCKING PINS 

BATTERY 

POWERED 

TOOL

 

AIR 

POWER 

TOOL 

MODULAR 

CRIMP HEAD 

LOCKING 

PINS 

LOCKING 

PINS 

AIR POWER 

CRIMP 

ADAPTER 

 
The chart below shows all applications for this Modular Crimp Head. 
 

Modular Crimp Head 

Order No. 

Tool 

Order no. 

Tool 

Description 

Adapter 

Order No. 

Adapter 

Description 

Figure 

No. 

63823-7970 

63816-0000  Hand Crimp Frame (Short) 

N/A 

N/A 

63816-0050  Hand Crimp Frame (Long) 

N/A 

N/A 

63816-0200  Battery Power Tool (110 V)  63816-0600  Battery Power Crimp Adapter 

63816-0250  Battery Power Tool (220 V)  63816-0600  Battery Power Crimp Adapter 

63816-0100 

Air Power Tool 

63816-0700 

Air Power Crimp Adapter 

 

Applications for the Modular Crimp Head 

Hand Crimp Tool 

Battery Powered Tool 

Air Powered Tool 

 

 

 

Figure 7 

Figure 8 

Figure 9 

MODULAR 

CRIMP 

HEAD 

LOCKING 

PINS 

HAND CRIMP 

FRAME LONG 

OR SHORT 

Содержание 63823-7970

Страница 1: ... use in the Air Powered Tool Order No 63816 0100 accompanied by Air Powered Crimp Adapter Order No 63816 0700 Can also be used in the Battery Powered Tool Order No 63816 0200 110 V or 63816 0250 220 V accompanied by Battery Powered Crimp Adapter Order No 63816 0600 SCOPE Products 2 50mm 098 Board In Crimp Terminal 22 28 AWG UL1007 and UL1569 wires Terminal Series No Terminal Order No Reel Wire Siz...

Страница 2: ...o Wire Size Conductor Crimp Insulation Crimp Pull Force Minimum Profile AWG Height Width Height Ref Width Maximum AWG mm2 mm In mm In mm In mm In N Lb 22 24 26 28 35047 22 0 33 0 82 0 87 032 034 1 30 1 50 051 059 1 70 Max 067 Max 1 90 075 39 1 8 80 X 24 0 20 0 75 0 80 029 031 1 30 1 50 051 059 1 60 Max 063 Max 1 90 075 29 3 6 60 X 26 0 13 0 70 0 75 027 029 1 30 1 50 051 059 1 55 Max 061 Max 1 90 0...

Страница 3: ...nal behind the conductor grip section 5 Slide the pre stripped wire into the terminal make sure to aim the wire brush towards the tip point on the wire stop blade See Figure 2 Align the wire so that it is parallel and sitting into the terminal Maintain a light and constant pressure on the wire that is seated in the terminal at all times Do not let go of the wire Be sure to hold the wire and termin...

Страница 4: ...re protected with a thin coat of high quality machine oil Do not oil excessively The tool was engineered for durability but like any other equipment it needs cleaning and lubrication for a maximum service life of trouble free crimping Light oil such as 30 weight automotive oil used at the oil points every 5 000 crimps or 3 months will significantly enhance the tool life 4 Wipe excess oil from hand...

Страница 5: ... only parts available for repair If the handles or crimp tooling is damaged or worn a new tool must be purchased 5 Pull force should be used as the final criteria for an acceptable crimp Pull force is measured with no influence from the insulation crimp The insulation should be stripped long 1 2 in so the insulation grips on the terminal do not grip the wire insulation or the conductor Refer to Mo...

Страница 6: ... Modular Crimp Head Order No Tool Order no Tool Description Adapter Order No Adapter Description Figure No 63823 7970 63816 0000 Hand Crimp Frame Short N A N A 7 63816 0050 Hand Crimp Frame Long N A N A 7 63816 0200 Battery Power Tool 110 V 63816 0600 Battery Power Crimp Adapter 8 63816 0250 Battery Power Tool 220 V 63816 0600 Battery Power Crimp Adapter 8 63816 0100 Air Power Tool 63816 0700 Air ...

Страница 7: ...LEASE LEVER HANDLE SPRING CRIMPING SPRING 2 LOCATOR 2 1 4 Figure 10 M4 X 8mm LONG BHCS 3 5 6 PARTS LIST Hand Crimp Tool 63823 7900 Item Order Number Description Quantity 1 63823 7970 Modular Crimp Head 1 2 63816 0000 Hand Crimp Frame Short 1 3 63823 7975 Locator 1 4 63816 0001 Locking Pin 2 5 63600 0525 Handle Spring 1 6 63600 0520 Crimping Spring 2 http www molex com ...

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