Hand Crimp Tool for 2.50mm (.098”) / 3.00mm (.118”) Pitch Wire-to-Board Female Crimp Terminal
Doc No: ATS-638235200
Release Date: 06-17-10
UNCONTROLLED COPY
Page 2 of 7
Revision: A
Revision Date: 06-17-10
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Conductor Crimp
Wire Size
Height
Width (Ref.)
Profile
Terminal Series No
AWG mm
2
mm
In.
mm
In.
16 18 20
16
1.30 1.32-1.42 .052-.056 1.90 .075
X
18
0.80 1.09-1.19 .043-.047 1.90 .075
X
50350
20
0.50 0.99-1.09 .039-.043 1.80 .071
X
Insulation Crimp
Wire Size
Max Height (Ref.) Width (Ref.)
Pull Force
Minimum
Terminal Series No
AWG mm
2
mm
In.
mm
In.
N
Lb.
16
1.30
3.20
.126
2.30 .091 127.4 28.6
18
0.80
3.00
.118
2.30 .091
88.2 19.8
50350
20
0.50
2.60
.102
2.20 .087
58.8 13.2
OPERATION
CAUTION:
Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can
occur to the tool or die.
Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will
release the handles and the hand tool will spring open. See Figure 1.
Crimping Terminals
1.
Select the desired terminal listed
from the preceding charts. Then
install it in the proper locator (See
chart above and see Locator
Installation on page 5).
2.
Make sure the center of the locator is
in the down position. With the
locator attached, push the locator
button on the back of the hand tool to
bring the locator forward through the
tooling. See Figure 2.
SQUEEZE
HANDLES
TOGETHER
HANDLE WILL
SPRING OPEN
Figure 1
LOCATOR
IN DOWN
POSTION
PUSH ON THE
LOCATOR BUTTON
Figure 2
