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Hand Crimp Tool for 1.25mm (.049") Pitch Crimp Terminals 

Doc No: ATS-638110300 

Release Date: 12-10-03 

UNCONTROLLED COPY

 

Page 3 of 5 

Revision: J 

Revision Date: 04-14-08 

TERMINAL 

PRE-STRIPPED WIRE 

Figure 1 

LOCATOR 

Figure 2 

INSULATION 

GRIPS 

CONDUCTOR 

GRIPS 

WIRE 

TERMINAL 

 

OPERATION 

 
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will 
release the handles, and the hand tool will spring open. 
 

Crimping Terminals 

 
 
 
 
 
 
 
 
 
 
 
 
1.

 

Place the terminal into the correct die profile (A or B) in the jaws of the hand tool. 

2.

 

Partially close the tool until the terminal is held in place.  See Figure 1.  If the insulation diameter is too large to 
do this, then place the insulation down into the terminal before closing the tool. 

3.

 

Position a wire into the terminal so the wire lines up with the conductor and insulation grips visually. 

4.

 

Finish closing the hand tool until the ratchet releases.  See Figure 4. 

5.

 

Then open the tool and carefully remove the crimped terminal. 

 

Maintenance 

 
It is recommended that each operator of the tool be made aware of, 
and responsible for, the following maintenance steps: 
 
1.

 

Remove dust, moisture, and other contaminants with a clean 
brush, or soft, lint free cloth. 

2.

 

Do not use any abrasive materials that could damage the tool. 

3.

 

Make certain all pins; pivot points and bearing surfaces are 
protected with a thin coat of high quality machine oil.  Do not oil 
excessively. 

4.

 

When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping 
dies, and store the tool in a clean, dry area. 

 

Miscrimps or Jams 

 
Should this tool ever become stuck or jammed in a partially closed position, 

Do Not

 force the handles

 

open or 

closed

.  The tool will open easily by lifting the ratchet release lever.  See Figure 4. 

Figure 3 

Содержание 63811-0300

Страница 1: ...olds terminals in the proper crimping position SCOPE Products 1 25mm 049 Pitch PicoBlade Crimp Terminal 28 32 AWG and 1 25mm 049 Pitch Board In Crimp Terminal 28 32 AWG Terminal Order No Wire Size Insulation Diameter Strip Length Terminal Series No Loose Piece Reel AWG mm mm In mm In 50079 8100 50079 8000 39 00 0413 50079 50079 8153 50079 5053 39 00 0414 26 28 0 12 0 08 0 67 1 00 027 039 1 40 1 91...

Страница 2: ...ese crimp forms maybe changed completely by a small change in the wire insulation punch or terminal These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of these forms below are acceptable insulation crimps CONDITIONS After crimping the conductor profiles should measure the following See notes on page 4 Conductor Crimp Wire Size Heig...

Страница 3: ...re lines up with the conductor and insulation grips visually 4 Finish closing the hand tool until the ratchet releases See Figure 4 5 Then open the tool and carefully remove the crimped terminal Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps 1 Remove dust moisture and other contaminants with a clean brush or soft li...

Страница 4: ... or use of handle extensions voids this warranty Hand held crimping tools are intended for low volume prototyping or repair requirements only CAUTION Repetitive use of this tool should be avoided CAUTION Molex crimp specifications are valid only when used with Molex terminals applicators and tooling Notes 1 This tool should only be used for the terminals and wire gauges specified on this sheet 2 T...

Страница 5: ... Spring Ratchet 1 To replace the locator assembly the M4 x 8 long screw and the 2 4mm pins must be removed from the tool Americas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex com Far East South Headquarters Jurong Singapore 65 6 268 6868 fesinfo molex com European Headquarters Munich Germany ...

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