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Appli-Mate (RAST2.5 Power) Manual Terminator

Doc. No: TM-622030000

Release Date: 12-19-07

UNCONTROLLED COPY

Page 16 of 16

Revision: D

Revision Date: 10-10-16

3.2

Connector Series Chart

Products: 5.00mm (.197") Pitch Appli-Mate RAST2.5 Power IDT Connector Assemblies 2 to 12 Circuits.

Connector

Series No.

Circuit Size

Connector Assembly Order No.

91627

2

91627-0001  91627-0002  91627-0003  91627-0004  91627-0005  91627-0006  91627-0008
91627-0009  91627-0010  91627-0011  91627-0012  91627-0013  91627-0014  91627-0015
91627-0016  91627-0501  91627-0502  91627-0503  91627-0504  91627-0505  91627-0506
91627-0507  91627-0508

3

91627-1001  91627-1002  91627-1004  91627-1005  91627-1006  91627-1007  91627-1008
91627-1009  91627-1010  91627-1011  91627-1012  91627-1013  91627-1014  91627-1015
91627-1016  91627-1017  91627-1501  91627-1502  91627-1503  91627-1504  91627-1506
91627-1507  91627-1508

4

91627-2001 91627-2002 91627-2003 91627-2004 91627-2005 91627-2006 91627-2007
91627-2008 91627-2009 91627-2010 91627-2011 91627-2501 91627-2503

5

91627-3001 91627-3002 91627-3003 91627-3004 91627-3005 91627-3006 91627-3501
91627-3502 91627-3503 91627-3504

6

91627-4001 91627-4002 91627-4003 91627-4004 91627-4005 91627-4006 91627-4007
91627-4501 91627-4502 91627-4503

7

91627-5001 91627-5002 91627-5003 91627-5004 91627-5005 91627-5006 91627-5501
91627-5502 91627-5503 91627-5504 91627-5505

8

91627-6001 91627-6002 91627-6501 91627-6502

9

91627-7001 91627-7002 91627-7003 91627-7501 91627-7502 91627-7503 91627-7504

10

91627-8001 91627-8501

11

91627-9001 91627-9251

12

91627-9501 91627-9751

91791

2

91791-0001

3

91791-1001 91791-1002 91791-1003 91791-1004 91791-1504

4

91791-2001 91791-2004

5

91791-3001

6

91791-4001

7

91791-5001

8

91791-6001

9

91791-7001

10

91791-8001

11

91791-9001

12

91791-9501

Note:

Connectors with closed end wall(s) require different termination blade. See chart on page 14.

Americas Headquarters

Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan
81-462-65-2324
[email protected]

Far East South Headquarters

Jurong, Singapore
65-6-268-6868
[email protected]

European Headquarters

Munich, Germany
49-89-413092-0
[email protected]

Corporate Headquarters

2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352

Visit our Web site at http://www.molex.com

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Содержание 622030000

Страница 1: ...wer Manual Terminator Doc No TM 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 1 of 16 Revision D Revision Date 10 10 16 APPLI MATE RAST2 5 Power MANUAL TERMINATOR Operation Manual Description Operation Maintenance ...

Страница 2: ...6 WARNING NEVER OPERATE SERVICE INSTALL OR ADJUST THIS MACHINE WITHOUT PROPER INSTRUCTION AND WITHOUT FIRST READING AND UNDERSTANDING THE INSTRUCTIONS IN THIS MANUAL WORK SAFELY AT ALL TIMES For Service Contact Your Local Molex Sales Office Molex Application Tooling Group 2200 Wellington Court Lisle Illinois 60532 Tel 630 969 4550 Fax 630 505 0049 ...

Страница 3: ...ate 12 19 07 UNCONTROLLED COPY Page 3 of 16 Revision D Revision Date 10 10 16 Table of Contents SECTION 1 General Description Installation and Operation 2 Maintenance Perishable Parts Spare Parts and Troubleshooting 3 Parts List and Assembly Drawings Connector Series Chart ...

Страница 4: ...o TM 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 4 of 16 Revision D Revision Date 10 10 16 Section 1 General Description 1 1 Description 1 2 Features 1 3 Technical Specifications 1 4 Delivery Check 1 5 Installation 1 6 Setup 1 7 Operation ...

Страница 5: ... UNCONTROLLED COPY Page 5 of 16 Revision D Revision Date 10 10 16 Figure 1 1 HOUSING LOAD PLATFORM CONNECTOR NEST WIRE GUIDES PRESS FRAME MOUNTING HOLES PRESS FRAME UPPER TOOLING ADAPTER BLOCK PRESS LEVER Principal Mechanical parts of the Appli Mate RAST2 5 Power Terminator 62203 0000 ...

Страница 6: ...nator from its shipping container and determine that the following items are included in the package Order No Qty 62203 0000 Appli Mate Manual Terminator RAST2 5 Power 1 62201 7414 Housing Load Platform 1 TM 622030000 Instruction Manual 1 1 5 Installation Set the press on a bench of suitable height and capable of supporting at least 70 kg 155 Lbs Using the two 2 M4 X 12 FHCS supplied with the pres...

Страница 7: ...ove the locking screw for the adjustable guide block and position the guide to fit the desired connector stack Place the stack on the connector support and slide it forward until it is between the fixed and the adjustable guide blocks See Figure 1 3 2 Replace the locking screw if it was removed but do not tighten 3 Slide the adjustable guide block toward the fixed guide block until the connector s...

Страница 8: ...re 1 6 5 Push the knob on the housing locator all the way to the right 6 Load the wires individually by inserting them through the wire guides into the holes of the connector and up against the stop 7 Move housing positioner away from the connector WARNING If the positioner is not moved the press ram will hit the positioner and damage it 8 When all wires are loaded cycle the press by pulling the p...

Страница 9: ...anual Terminator Doc No ATS 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 9 of 16 Revision A Revision Date 12 19 07 Section 2 Set Up and Operation 2 1 Maintenance 2 2 Perishable Parts 2 3 Spare Parts 2 4 Troubleshooting ...

Страница 10: ...ack the maintenance of your Terminator or use this as a template to create you own schedule or use your company s standard chart if applicable Preventive Maintenance Chart Daily Clean See Section 2 1 As Required Lubricate See Section 2 1 CHECK SHEET MONTH YEAR _________ Week Daily Cycles Daily Clean Days of the Week Solution MON TUE WED THU FRI SAT SUN 1 2 3 4 Cleaning Reapply grease Reapply oil S...

Страница 11: ...ator Spare parts are available Moving and functioning parts can be damaged or wear out over time and will require replacement Molex recommends that the customer keep some or all of them in stock to reduce production down time These parts are identified in the Parts List See Section 3 2 4 Troubleshooting Symptom Cause Solution Termination height not within specification Termination tooling height n...

Страница 12: ...AST2 5 Power Manual Terminator Doc No TM 622030000 Release Date 12 19 07 UNCONTROLLED COPY Page 12 of 16 Revision D Revision Date 10 10 16 Section 3 3 1 Parts Lists and Assembly Drawings 3 2 Connector Series Chart ...

Страница 13: ... 0003 Guide Left Housing 1 14 62203 0004 62203 0004 Guide Right Housing 1 15 62203 0005 62203 0005 Holder Wire Guide 1 16 62203 0006 62203 0006 Guide Wire 12 RSP 17 62203 0007 62203 0007 Cover Guide Front 1 18 62203 0008 62203 0008 Shaft Pivot 1 19 62203 0009 62203 0009 Release Lever 1 20 62203 0011 62203 0011 Base Tool 1 21 62203 0013 62203 0013 Hold Down Spring 1 22 62203 0015 62203 0015 Positio...

Страница 14: ...nd of the description column means this item is a Recommended Spare Part See Section 2 3 for description of recommended spare part 2 The PP appearing at the end of the description column means this item is a Perishable Part See Section 2 2 for description of perishable part 3 The termination blade supplied with the Manual Terminator will terminate all circuit sizes of RAST2 5 Power connectors with...

Страница 15: ... Revision D Revision Date 10 10 16 21 17 26 30 50 36 28 54 13 38 43 14 53 12 54 34 11 27 19 53 2 51 2 34 40 37 41 29 31 41 16 18 22 15 Figure 3 1 35 32 33 32 49 46 40 4 20 55 52 3 56 44 44 9 42 45 10 47 7 24 2 1 53 5 25 23 39 48 2 2 2 12 12 2 2 2 2 2 2 2 3 6 3 9 6 2 Appli Mate RAST2 5 Power Manual Terminator Assembly ...

Страница 16: ...7 3005 91627 3006 91627 3501 91627 3502 91627 3503 91627 3504 6 91627 4001 91627 4002 91627 4003 91627 4004 91627 4005 91627 4006 91627 4007 91627 4501 91627 4502 91627 4503 7 91627 5001 91627 5002 91627 5003 91627 5004 91627 5005 91627 5006 91627 5501 91627 5502 91627 5503 91627 5504 91627 5505 8 91627 6001 91627 6002 91627 6501 91627 6502 9 91627 7001 91627 7002 91627 7003 91627 7501 91627 7502 ...

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