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Hand Crimp Tool For Mini-Fit™ Jr. Male and Female Crimp Terminals
Doc No: ATS-638190900 Release Date: 01-24-08
UNCONTROLLED COPY
Page 3 of 9
Revision: A Revision Date: 01-24-08
CONDITIONS:
After crimping, the conductor profiles should measure the following.
Conductor Crimp Insulation Crimp
Wire Size
Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.)
Pull Force
Minimum
+ Profile
Terminal
Series No.
AWG mm
2
mm In. mm In. mm In. mm In. N Lb. 16 18 20-24
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 88.0 19.80 X
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
22 0.35 0.80-0.90 .031-.035 1.63 .064 2.24 .088 2.61 .103 39.1 8.00 X
5556
24 0.20 0.78-0.88 .030-.034 1.63 .064 2.21 .087 2.60 .102 29.3 6.60 X
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 88.0 19.80 X
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
22 0.35 0.80-0.90 .031-.035 1.63 .064 2.24 .088 2.61 .103 39.1 8.00 X
5558
24 0.20 0.78-0.88 .030-.034 1.63 .064 2.21 .087 2.60 .102 29.3 6.60 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 88.0 19.80 X
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
22 0.35 0.80-0.90 .031-.035 1.63 .064 2.24 .088 2.61 .103 39.1 8.00 X
30490
24 0.20 0.78-0.88 .030-.034 1.63 .064 2.21 .087 2.60 .102 29.3 6.60 X
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 68.5 15.40 X
44476
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 68.5 15.40 X
44478
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 68.5 15.40 X
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
22 0.35 0.80-0.90 .031-.035 1.63 .064 2.24 .088 2.61 .103 39.1 8.00 X
44485
24 0.20 0.78-0.88 .030-.034 1.63 .064 2.21 .087 2.60 .102 29.3 6.60 X
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 68.5 15.40 X
45750
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 68.5 15.40 X
46012
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 68.5 15.40 X
46018
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 68.5 15.40 X
46083
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
16 1.30 1.06-1.16 .042-.046 1.92 .076 2.82 .111 2.89 .114 68.5 15.40 X
18 0.80 1.00-1.10 .039-.043 1.69 .067 2.38 .094 2.68 .106 68.5 15.40 X
46098
20 0.50 0.83-0.93 .033-.037 1.64 .065 2.24 .088 2.65 .104 58.7 13.20 X
+ To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended:
16 AWG Profile: 1.90-3.10mm (.075-.122 inch)
18 AWG Profile: 1.68-2.85mm (.066-.112 inch)
20-24 AWG Profile: 1.40-2.54mm (.055-.100 inch)