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Mocon AMETEK Dansensor MAP Check 3 Vacuum, Руководство пользователя

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Dansensor

®

 

MAP Check 3 

Vacuum

EN

User Guide

3

P/N 320598-G

11/2019

Table of Contents

1. General Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Intended Use of this Manual  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Reservations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Important!  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety and Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Notes, cautions, warnings and tips!  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tips and recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operation and Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Dansensor® MAP Check 3 Vacuum  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Flow System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

“Buffer“ version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
No vacuum in the packaging machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Gas connections   . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3. Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Correct mounting/dismounting of fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Device connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Sample gas probe  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Connection to buffer tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Power connector  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
I/O Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Relay signalling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
I/O signals for machine control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
COM-1/COM-2 Cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mixer Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Содержание AMETEK Dansensor MAP Check 3 Vacuum

Страница 1: ...P N 320598 G 11 2019 UserGuide 7BDVVN...

Страница 2: ...This blank page has been inserted to enable double sided printing of the document...

Страница 3: ...ensor MAP Check 3 Vacuum EN User Guide P N 320598 G 11 2019 UserGuide Published by MOCON Europe A S R nnedevej 18 4100 Ringsted Denmark Tel 45 57 66 00 88 info dk mocon ametek com www dansensor com 7B...

Страница 4: ...2 User Guide EN Dansensor MAP Check 3 Vacuum P N 320598 G 11 2019...

Страница 5: ...nstallation 9 Operation and Maintenance 9 2 Introduction 11 Dansensor MAP Check 3 Vacuum 11 Flow System 13 Buffer version 14 No vacuum in the packaging machine 14 Overview 15 Gas connections 17 3 Conn...

Страница 6: ...45 General 45 Spare parts 45 Cleaning 45 Replacing filter in the sample gas probe 45 Replacing buffer gas filter 46 Replacing air inlet filter 46 Replacing air inlet and outlet dust filters 47 Test mo...

Страница 7: ...onfiguration and Use 75 Initial configuration 75 Using PuTTY 78 7 Technical Information 83 Technical specifications 83 Electrical connections 83 Mechanical data 83 Connectivity 83 Gas connection 84 Ba...

Страница 8: ...6 User Guide EN Dansensor MAP Check 3 Vacuum P N 320598 G 11 2019...

Страница 9: ...available at the time of publication Any differences between this manual and the equipment reflect improvements introduced after the publication of the manual Changes technical inaccuracies and typogr...

Страница 10: ...r act according to the information in order to obtain the best possible function of the equipment CAUTION The operator must observe and or act according to the information in order to avoid any mechan...

Страница 11: ...se install equipment as described in this manual Never install the equipment in explosive environments Always use correct fittings when connecting gas from the gas bottle Provide adequate space around...

Страница 12: ...10 User Guide EN Dansensor MAP Check 3 Vacuum P N 320598 G 11 2019...

Страница 13: ...f oxygen and carbon dioxide in the packaging process by observing critical points in the machine gas concentration at die and if used also quality of the buffer tank contents before start The device h...

Страница 14: ...cost effective automated machine control The Black Box version can only be controlled from the packaging machine or a connected PC Fig 1 Dansensor MAP Check 3 Vacuum Black Box and Stand Alone devices...

Страница 15: ...VE VACUUM GAS BUFFER V2 V1 VACUUM CAL GAS INLET AIR INLET SAMPLE LOOP SAMPLE GAS INLET O2 sensor Zr P1 V3 75 ml min 5 l min sample boost sample boost V4 P2 DIE Packaging Machine EVACUATION VALVE GASSI...

Страница 16: ...hose that is used and the higher pressure the longer it will take to get the correct gas to the sensors Therefore make the hose as short as possible Do a test measurement to find out how long time it...

Страница 17: ...stick Stand Alone versions only The connector is fitted with a water proof cover All versions have a USB connector on the backside of the device as well ON Status indicator Black Box versions only Wh...

Страница 18: ...machine or external data collection via PC software SDK PSIP COM2 RS232 port D SUB 9 for control of MAP Mix Provectus gas mixer and for connection to terminal server for configuration Black Box LAN Et...

Страница 19: ...PLE GAS INLET Connector for sample gas from packaging machine die AIR INLET For pressure equalisation with atmospheric air or for exhaust of bypass flow when measuring on the buffer tank and when cali...

Страница 20: ...18 User Guide EN Dansensor MAP Check 3 Vacuum P N 320598 G 11 2019...

Страница 21: ...320598 G 11 2019 3 Connections Gas Connections Correct mounting dismounting of fittings CAUTION When mounting dismounting fittings it is very important that you hold against on the already mounted fi...

Страница 22: ...he other end to the packaging machine s vacuum system using the 1 4 RG hose fitting and the nylon gasket On Buffer versions connect the supplied buffer gas hose to the BUFFER GAS INLET inlet connector...

Страница 23: ...ting pliers Connect the long hose to the device s sample gas inlet Connect the other end to the packaging machine s sample gas outlet using the delivered 1 8 RG hose fitting and the nylon gasket CAUTI...

Страница 24: ...to make the connection but we recommend any of the methods described below Sample hose 3m with quick connector The hose can be shortened if required Male quick connector M5 Nylon gasket T fitting not...

Страница 25: ...port on the packaging machine see I O signals for machine control on page 27 for details This cable is not delivered with the device Connect a 9 pole serial cable from the COM2 connector to the COM1...

Страница 26: ...achine has the following pin connections Pins Colours Function Description 1 White 2 Brown GAS Gassing signal from packaging machine Signal levels 10 32 VDC bipolar Load max 10mA Must be activated dur...

Страница 27: ...WARNING NO Warning relay output Activated if product or buffer alarm limit for O2 CO2 is exceeded Relay contacts max 48 VDC VAC Load max 1A Normally Open NO Contacts closed during power OFF 8 Red 10 P...

Страница 28: ...or heating DSUB 25 pins colours Pin 11 Grey Pink Common Pin 12 Blue Red Pin 13 White Green ALARM Relay State of device Device OFF DSUB pin 5 connected to pin 6 Alarm OFF Device ON OK DSUB pin 5 connec...

Страница 29: ...e I O Cable SIMPLE INSTALLATION FULL INSTALLATION Uses only ALARM signal to control the packaging machine Uses all signals to control the packaging machine 1 1 White White 2 2 Brown Brown 3 3 Green Gr...

Страница 30: ...Isolationsbarriere Isolation barrier Isolationsbarriere Barri re d isolation Barri re d isolation Bipolar input 10 32 VDC 10 A max Bipolar input 10 32 VDC 10 A max Bipolar Eingang 10 32 VDC 10 A max...

Страница 31: ...2 communication port DTE Male Pins text Description 2 RxD Receive data serial data input from packaging machine PLC 3 TxD Transmit data serial data output to packaging machine PLC 5 GND Ground signal...

Страница 32: ...set External mixer connected to Yes This will fold out the gas configuration parameters Make appropriate settings 2 The product s must be setup with External mixer to Yes and then the appropriate sett...

Страница 33: ...the various control options for the Dansensor MAP Check 3 Vacuum Use the PuTTY Terminal Server program for device configuration It can be used with all models but especially applies to the Black Box...

Страница 34: ...een steady and the device is now ready for use Display models When first powered ON the display will shortly show the Dansensor MAP Check 3 Vacuum splash screen After a short internal self diagnosis t...

Страница 35: ...period has finished the display will say Ready and the device is now ready for use If device is set up to perform buffer measurements the Buffer window is displayed in the lower right corner of the d...

Страница 36: ...ishes It is recommended is to leave the device in measure mode so that it starts automatically Alternatively the measuring can be started and stopped manually using the Measure Stop key in the measuri...

Страница 37: ...key Takes you to the Products list for selection of product See Selecting a product for measuring on page 36 for details Menu key Takes you to the Main menu See Main menu on page 53 for details Measu...

Страница 38: ...t then press product to select it and return to the measuring screen If you have a very long list of products you can locate the product by pressing the Find key This will bring up the Find products s...

Страница 39: ...arting with Sausages 8 Press the appropriate product to select it and return to the measuring screen TIP When selecting the Product name search method keying in only an S will bring up a list of all p...

Страница 40: ...ported to a Service Technician to correct any errors See the complete Error Warning list on page 39 A list of the most recent errors warnings is available from the Diagnostics menu see Diagnostics men...

Страница 41: ...e 8 Warning Error adding product product with this name already exists User information 9 Warning Product corrupt replaced with default parameters User information 10 Error No such product found Conta...

Страница 42: ...e 38 Error External analog digital converter failed Contact service 39 Warning Atmospheric pressure sensor is not calibrated Pressure values may not be valid Contact service 40 Warning Difference pres...

Страница 43: ...ges User information 70 Error Illegal mixer setting a 2 gas mixer is connected but 3 gas mixer is expected User information 71 Error Cannot establish connection to external mixer User information 72 E...

Страница 44: ...88 Error Device temperature too high Check cooling filters If error persist contact service 89 Error Zr O2 cold junction temperature too low shutting down O2 sensor Check ambient temperature must be w...

Страница 45: ...heck cooling filters If problem persists contact service 98 Error Input pressure too high Reduce pressure at gas input 99 Error Input pressure too low Increasepressure at gas input 101 Warning Product...

Страница 46: ...ow Check flow system hoses 238 Error O2 reading is out of range 19 9 21 9 Check flow system hoses 239 Error Cannot reach Leak test pressure Checkleaktarget setting or vacuum supply 240 Error Connect c...

Страница 47: ...t of spare parts see Spare parts consumables and accessories on page 87 Cleaning All of the device s surfaces should only be cleaned using a mild soap solution and a wrung cloth CAUTION Never use hard...

Страница 48: ...ffer gas filter Buffer versions only Disconnect the gas inlet hose from the push in fitting Unscrew the push in fitting Replace the filter Connect fitting and hose again Replacing air inlet filter Uns...

Страница 49: ...ly especially when device is used in a dusty environment To replace the air filters do the following Release the ventilation grille TIP If grille does not come off easily you can use a screwdriver or...

Страница 50: ...um to the device and stop the packaging machine Enter Diagnostics and go to page 2 and select Test measuring Cal inlet in the menu The device starts a continuous measurement of the connected calibrati...

Страница 51: ...iagnostics and go to page 2 and select Test measuring Buffer inlet in the menu The device starts a continuous measurement of the buffer tank gas It is now possible to close the Diagnostics window and...

Страница 52: ...done periodically or in case of strange readings Apply vacuum to the device and stop the packaging machine Enter Diagnostics and go to page 2 and select System leak test in the menu A popup window wil...

Страница 53: ...98 G 11 2019 In case of good result the following screen is shown In case of a failed result the following screen is shown NOTE Devices with CO2 sensor installed will have separate results for this se...

Страница 54: ...52 User Guide EN Dansensor MAP Check 3 Vacuum P N 320598 G 11 2019...

Страница 55: ...and delete products Display and delete logged product data See Product menu on page 54 for details Data log View logged data for currently selected product See Data log on page 58 for details Diagnost...

Страница 56: ...on allows you to edit the setup of a product The following parameters can be set for each product Product name A unique product name of up to 40 characters Product number A unique product number 0 to...

Страница 57: ...ill result in a relay activated accordingly and an indication in the display Buffer alarm settings Setting of buffer measurement warning and alarm values Buffer pressure is measured at every EVAC sign...

Страница 58: ...ure bar Use gases from General Setup Yes or No O2 ratio O2 setting for mixer CO2 ratio CO2 setting for mixer N2 ratio N2 setting for mixer AUX ratio AUX setting for mixer Total flow Set the mixer outl...

Страница 59: ...r the currently selected product only Delete collected data Use function to delete the logged data for an existing product The action must be confirmed before the data is deleted Delete all collected...

Страница 60: ...e 54 for details Data logging parameters are set in General setup see page 60 for details Data log memory full If data log memory is full an error will occur Warning 23 see Error Warning list on page...

Страница 61: ...perature the pressure in the sensors the sensor s conditions serial numbers for main components day hour counters time to calibration and software versions etc The parameters can only be read and not...

Страница 62: ...packaging machine even though an error exists in the device This setting will be indicated in the measure screen by a warning symbol and a red text saying Faults disabled External mixer settings Opens...

Страница 63: ...page 69 for details Supervisor PIN code setup Setting up the four digit PIN code required for changing from User access level to Supervisor access level See Access level on page 70 for details Extern...

Страница 64: ...hat the set time allows the gas to reach the sensor A higher pressure and longer hose requires for a longer measuring time Hold Alarms Yes If a buffer measurement is above or below the set O2 CO2 limi...

Страница 65: ...Log last values Set number of log entries in the data log ring buffer Only appears when Logging mode is set to Last values Network logging Select whether or not network logging is required No No netwo...

Страница 66: ...ve Acknowledge Acknowledge byte can be used if a handshake is required for each measurement between device and server each to be set up to same value Disable network Select whether or not network erro...

Страница 67: ...on Text Cycle counter Int Product name Text Product number Int Product barcode Text Timestamp Time yyyy MM dd HH mm ss O2 measurement Float O2 alarm state Text High Low O2 warning state Text High Low...

Страница 68: ...low Float 0 00 O2 alarm limit high Float 0 00 O2 warning limit low Float 0 00 O2 warning limit high Float 0 00 CO2 measurement Float 0 00 CO2 alarm state Text Inactive High Low CO2 warning state Text...

Страница 69: ...high Float 0 00 Buffer pressure Float 0 00 Buffer pressure alarm state Text Inactive High Low Buffer pressure warning state Text Inactive High Low Buffer pressure alarm limit low Float 0 00 Buffer pre...

Страница 70: ...ation manually IP address Subnet mask Default gateway NOTE Always consult your network administrator before making network settings as incorrect settings can result in reduced or no network activity U...

Страница 71: ...MM DD YY Time Date and Date format are related to the real time clock setting in the device The settings will have effect in all displays showing time and date Time format Setting of time format 12h o...

Страница 72: ...000 After pressing OK you will be returned to the Main menu now displaying the additional menus for the Supervisor access level For best safety and correct operation of device you can easily return th...

Страница 73: ...up screen PIN code has successfully been changed NOTE Make sure to note the new supervisor code in a safe location If you loose this information please contact your local Dansensor service department...

Страница 74: ...collections Exports all data logs as text files stored on the device Export all products Exports the product database binary file stored on the device Import all products Imports the product database...

Страница 75: ...Language Selecting Language from the Main menu will display a screen listing the available languages When selecting a language all text throughout the menus will be displayed in this language Select l...

Страница 76: ...74 User Guide EN Dansensor MAP Check 3 Vacuum P N 320598 G 11 2019...

Страница 77: ...uld install it from here to the computer from where you wish to connect to the device To do so insert the CD in your computer wait for the application to start and then follow the directions Preparati...

Страница 78: ...mber of your computer s COM port to which the device is connected In the Speed field type 115200 2 Select the Keyboard entry in the Category list 3 Select VT100 item 4 Select Serial entry from the Cat...

Страница 79: ...7 P N 320598 G 11 2019 7 To save the current setting we recommend that you give the session a name ex MC 3 Vac and click Save The next time you start the program you can easily retrieve the settings b...

Страница 80: ...e Main menu Generally you use the arrow keys to navigate through the various menus and the Enter key to enter submenus change settings and or confirm a selection When entering figures either for acces...

Страница 81: ...Dansensor MAP Check 3 Vacuum EN User Guide 79 P N 320598 G 11 2019 To do so select Change access level item and press Enter...

Страница 82: ...ss level has been changed to supervisor The access code can be changed to one of your own selection using the Change administrator password function To return the device to user level access select Lo...

Страница 83: ...se see General setup on page 60 To disable the connection to the device select Close terminal server from the Main menu and then press Enter to confirm This will end the session and return the device...

Страница 84: ...82 User Guide EN Dansensor MAP Check 3 Vacuum P N 320598 G 11 2019...

Страница 85: ...yser size 192 x 230 x 375 mm H x W x D Analyser weight 8 5 9 5 kg depending on model Box of one analyser 379 x 357 x 523 mm H x W x D Boxed weight 10 5 to 11 5 kg depending on model IP classification...

Страница 86: ...ing ranges 0 100 O2 and optionally 0 100 CO2 Ambient temperature Operational 0 to 45 C less than 95 RH non condensing Storage 10 C to 60 C less than 95 RH non condensing Ambient pressure Operational 9...

Страница 87: ...ion Zirconia sensor resolution 0 1 absolute in range above 10 0 01 absolute in range above 1 0 001 absolute in range below 1 Zirconia sensor accuracy 0 01 absolute in range below 0 01 3 0 001 absolute...

Страница 88: ...N2 Ambient temperature 25 C 5 C Ambient relative humidity 35 65 RH Ambient pressure 1013 hPa 50 hPa Total calibration accuracy RMS 25 ppm 4 of reading in the range 1000ppm 100 Specification conditions...

Страница 89: ...it multiplum filter fan 10 pcs ser cpl P N 301093 Filter 5 m 2 pcs ser cpl 1 P N 310629 Sampling kit on line pressure quick connector ser cpl P N 310630 Filter sample gas 0 2 2 pcs ser cpl P N 320722...

Страница 90: ...O O O O Heater Unit O O O O O O Pump O O O O O O Fan unit O O O O O O Internal valve blocks O O O O O O Mounting hardware screws studs O O O O O O Internal cables O O O O O O Sample hose kit O O O O...

Страница 91: ...This blank page has been inserted to enable double sided printing of the document...

Страница 92: ...MOCON Europe A S R nnedevej 18 4100 Ringsted Denmark Tel 45 57 66 00 88 info com dk mocon ametek www dansensor com...

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