MKT V-2Esc Скачать руководство пользователя страница 1

 

MANUFACTURING, INC.

 

1198 PERSHALL RD.

 

ST. LOUIS, MO 63137, USA

 

Telephone: 314-388-2254

 

Fax: 314-388-1218

 

Website: www.mktpileman.com

 

SERVICE, OPERATING, MAINTENANCE

 

AND PARTS MANUAL FOR V-2Esc

 

HYDRAULIC VIBRATORY PILE

 

DRIVER/EXTRACTOR SYSTEM

 WARNING

 

THIS PRODUCT MAY CONTAIN OR EMIT 

 

CHEMICALS SUCH AS DIESEL ENGINE 

 

EXHAUST AND SOME OF ITS CONSTITUENTS 

 

THAT ARE KNOWN TO THE STATE OF 

 

CALIFORNIA TO CAUSE CANCER, BIRTH 

 

DEFECTS, AND OTHER REPRODUCTIVE HARM.

OCCUPATIONAL HEALTH WARNINGS:

1.  Construction equipment frequently operates at very high sound 

levels. Such sound levels can be harmful to the human hear-

ing system. Sustained exposure to such high sound levels can 

permanently impair one’s hearing. 

Hearing protection should 

be worn by anyone and everyone within close proximity to 

a Vibratory Pile Driver/Extractor System.

2.  Do not install, operate, or service the V-2Esc until having thor-

oughly read this manual and having received instructions from 

an MKT factory authorized service representative or properly 

trained, experienced operator. 

Make this manual available to 

all persons responsible for the operation, installation, ser-

vicing and maintenance of this product. Also wear proper 

clothing and personal protection equipment such as, safety 

shoes, safety goggles, hearing protection and hard hat.

 

MANUAL NUMBER 080804E

Proposition

65

Содержание V-2Esc

Страница 1: ...can be harmful to the human hear ing system Sustained exposure to such high sound levels can permanently impair one s hearing Hearing protection should be worn by anyone and everyone within close prox...

Страница 2: ...ALL OTHER WARRANTIES EXPRESS OR IMPLIED AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE THIS WARRANTY IS NOT APPLICABLE TO ANY ITEM WHICH MKT SELLS THAT IS WARRANTED DI...

Страница 3: ...9 VII DRAWINGS AND PARTS LISTS 20 37 A V 2Esc GENERAL ASSEMBLY AND PARTS LIST 21 23 B V 2Esc HYDRAULIC CLAMP ASSEMBLY AND PARTS LIST 24 25 C SIDE CLAMP ASSEMBLY AND PARTS LIST 26 29 D V 2Esc EXCAVATOR...

Страница 4: ...e operating All visitors or other personnel in the immediate area of operating equipment must wear all necessary personal protective equipment The MKT V 2Esc Hydraulic Vibratory Pile Driver Extractor...

Страница 5: ...hazardous situation which if not avoided will result in death or serious injury indicates a hazardous situation which if not avoided could result in death or serious injury indicates a hazardous situ...

Страница 6: ...ay from the pile and from below the V 2Esc hammer during vibrating operations Any unobserved or unconnected loose nut or other fastener may fall 9 Do not unclamp the jaws from the pile while the hamme...

Страница 7: ...quipment will not be damaged or made unsafe by the operation lubrication maintenance or repair procedures you choose The information specifications and illustrations in the manuals are based on inform...

Страница 8: ...hydraulic pressures higher or lower than those specified in the manual PRESSURIZED AIR AND WATER Pressurized air can cause personal injury When using pressurized air for cleaning wear a protective fac...

Страница 9: ...tubes or hoses Repair any loose or damaged fuel and oil lines tubes and hoses Leaks can cause fires Inspect all lines tubes and hoses carefully Do not use your bare hands to check for leaks Tighten a...

Страница 10: ...d All wires and cables must be of the recommended gauge and fused if necessary Do not use smaller gauge wire or bypass fuses Tight connections recommended wiring and cables properly cared for will hel...

Страница 11: ...ating the equipment Do not attempt to connect the quick disconnect couplers when the power unit is running Make sure that ground vibrations will not damage adjacent structures or excavations Make sure...

Страница 12: ...N Driving Force 1800 CPM 25 TONS Clamp Circuit Pressure 2500 PSI Clamping Force 2500 PSI 16 TONS Maximum Pull Force bottom clamp only 16 TONS Maximum Crowd Force bottom clamp only 8 TONS Maximum Pull...

Страница 13: ...0 psi The auxiliary circuit flow must have priority over the boom and stick functions or greater flow and additional modifications may be required to maintain hammer speed when operating boom or stick...

Страница 14: ...d the down crowd force rating Always use the pile handling safety line to attach the pile to the hammer 2 Cut pile handling holes 2ft or more above center of the pile on either side of center as requi...

Страница 15: ...the hammer dancing or chattering should be cause to promptly abandon the effort before serious damage is done to the hammer To continue operations the obstruction must be removed or penetrated by swit...

Страница 16: ...the pile to hang by the line and shackle The V 2Esc hammer and pile are then lowered to the ground where the line is disconnected from the pile 2 The side clamp jaws are intended to be used to pull t...

Страница 17: ...ignment with each other and with the pile when driving or extracting Failing to do so will result in damage to the jaws and clamp cylinders 4 2 2 4 NO OK OK NO Hammer suspension and pile inline Out of...

Страница 18: ...or the lube oil volume is increasing this will indicate that the hydraulic motor is leaking hydraulic fluid through the motor drive shaft seal The seal leakage must be corrected immediately D Daily M...

Страница 19: ...taching to pile open and close clamp jaws to verify fast and positive action c Be sure that there are no kinks in the lines and that they hang uniformly d Always maintain a close check on the lifting...

Страница 20: ...at full frequency over an extended period of time Check the lower magnetic plug for metal which might indicate excessive wear of gears or bearings 5 Internal Noise in Exciter Unusual noise in exciter...

Страница 21: ...be a locked bearing gear or motor 11 V 2Esc Not Coming Up To Speed and or Pressure Very Low Relief valve in the directional control valve may be clogged May have a worn out pump or motor 12 V 2Esc Fr...

Страница 22: ...RAULIC CLAMP ASSEMBLY AND PARTS LIST 23 24 C SIDE CLAMP ASSEMBLY AND PARTS LIST 25 28 D V 2Esc EXCAVATOR MOUNT SCHEMATIC CONSULT FACTORY E HP 85T3 POWER UNIT GENERAL ASSEMBLY AND PARTS LIST 29 32 F HP...

Страница 23: ...DRAWINGS AND PARTS LISTS 21 A V 2ESC GENERAL ASSEMBLY AND PARTS LIST 402 06 00...

Страница 24: ...05 EXCITER 1 16 931 04 79 WINDOW GAUGE 1 17 931 00 02 MAGNETIC PLUG 1 18 942 00 11 VENTED RELIEF 1 19 402 02 07 FILL PLUG 1 20 402 05 04 MOTOR SHAFT 1 21 402 05 03 SHAFT 1 22 914 01 11 BEARING 4 23 4...

Страница 25: ...RIPTION REQUIRED 43 099 06 00 DECAL EAR PROTECTION 1 44 402 06 12 HYD HOSE 2 45 402 05 19 HYD HOSE 2 46 923 09 09 ADAPTER 2 47 943 02 82 HOSE CLAMP 2 48 901 55 11 HEX HEAD CAP SCREW 1 49 923 11 95 BUL...

Страница 26: ...24 DRAWINGS AND PARTS LISTS B V 2ESC HYDRAULIC CLAMP ASSEMBLY AND PARTS LIST 402 05 23...

Страница 27: ...11 903 01 21 LOCKWASHER 2 12 901 61 21 HEX HEAD CAP SCREW 4 13 901 58 13 HEX HEAD CAP SCREW 4 14 903 01 15 LOCKWASHER 12 15 924 00 30 ROLL PIN 2 16 901 61 13 HEX HEAD CAP SCREW 6 17 931 05 10 CHECK VA...

Страница 28: ...26 DRAWINGS AND PARTS LISTS C SIDE CLAMP ASSEMBLY AND PARTS LIST 495 05 97...

Страница 29: ...9 SOCKET HEAD CAP SCREW 3 5 903 06 14 LOCK WASHER 3 6 495 06 18 ROTO TILT MOUNT BRACKET 1 7 905 11 11 SOCKET HEAD CAP SCREW 12 8 903 04 21 HIGH COLLAR LOCK WASHER 12 9 495 05 97 SIDE CLAMP ASSEMBLY 1...

Страница 30: ...28 DRAWINGS AND PARTS LISTS C SIDE CLAMP ASSEMBLY AND PARTS LIST 495 05 97...

Страница 31: ...95 05 96 HOUSING SIDE CLAMP 1 2 924 00 72 ROLL PIN 4 3 495 05 98 JAW 4 4 905 11 11 SOCKET HEAD CAP SCREW 12 5 903 04 21 LOCK WASHER 12 6 903 04 11 LOCK WASHER 32 7 905 05 25 SOCKET HEAD CAP SCREW 32 8...

Страница 32: ...30 DRAWINGS AND PARTS LISTS E HP 85T3 POWER UNIT GENERAL ASSEMBLY AND PARTS LIST 403 06 00...

Страница 33: ...PLUG 1 15 927 00 25 DUST CAP 1 16 927 00 05 QUICK DISCONNECT 1 17 923 00 02 DUST PLUG 1 18 923 00 03 DUST CAP 1 19 934 00 18 OIL COOLER 1 20 931 05 18 RETURN FILTER 1 21 931 05 19 FILTER REPLACEMENT...

Страница 34: ...APTER 1 59 923 04 38 ADAPTER 1 60 923 10 62 ADAPTER 1 61 923 04 39 ADAPTER 1 62 923 10 46 ADAPTER 1 63 923 00 40 ADAPTER 3 64 941 00 26 ADAPTER 2 65 923 10 63 ADAPTER 1 66 923 00 39 ADAPTER 1 67 923 1...

Страница 35: ...ASHER 24 93 901 07 13 HEX HEAD CAP SCREW 2 94 930 05 97 SOCKET HEAD PIPE PLUG 1 95 901 55 13 HEX HEAD CAP SCREW 4 96 406 03 05 BATTERY HOLD DOWN ROD 2 97 406 03 04 BATTERY RETAINER 1 98 901 57 21 HEX...

Страница 36: ...34 DRAWINGS AND PARTS LISTS F HP 85T3 HYDRAULIC SCHEMATIC AND PARTS LIST 403 01 00...

Страница 37: ...11 02 35 PUMP 1 7 931 05 74 PRESSURE GAUGE 1 8 931 07 65 DIRECTIONAL CONTROL VALVE 1 9 931 05 16 CHECK VALVE 1 10 927 00 06 QUICK DISCONNECT 2 11 927 00 24 DUST PLUG 2 12 927 00 25 DUST CAP 2 13 927 0...

Страница 38: ...36 DRAWINGS AND PARTS LISTS G HP 85T3 HYDRAULIC HOSE BUNDLE AND PARTS LIST 403 02 00 G V 2ESC V 2 HP 70 100 HOSE BUNDLE ASSEMBLY 403 02 00...

Страница 39: ...PTER 1 2 403 02 01 HOSE 2 3 923 00 29 ADAPTER 1 4 923 00 20 ADAPTER 1 5 927 00 05 QUICK DISCONNECT 1 6 923 00 03 DUST CAP 2 7 923 00 02 DUST PLUG 2 8 923 00 09 ADAPTER 2 9 403 02 02 HOSE 4 10 923 00 3...

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