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MKT V-22/HP-380T4, Руководство по эксплуатации, техническому обслуживанию и каталог запасных частей

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MANUFACTURING, INC. 

 

 

 

 

 

 

1198 PERSHALL RD. 

 

 

 

 

 

 

ST. LOUIS, MO  63137 

 
 

 
 
 

 

 

 

OPERATING, MAINTENANCE AND

 

 

 

 

PARTS MANUAL FOR

 

V-22/HP-380T4

 

 

 

 

HYDRAULIC VIBRATORY PILE

 

 

 

 

DRIVER/EXTRACTOR SYSTEM

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

OCCUPATIONAL HEALTH WARNINGS:

 

 

1.  Construction equipment frequently operates at very high sound levels.  Such sound levels 

can be harmful to the human hearing system.  Sustained exposure to such high sound 
levels can permanently impair one's hearing.  

Hearing protection should be worn by 

anyone and everyone within close proximity to a Vibratory Pile Driver/Extractor 
System.

 

 

2.  Do not start or operate the V-22/HP-380T4 until having thoroughly read this manual and 

having received instructions from an MKT factory authorized service representative or 
properly trained, experienced operator. 

 
 
 
 

 

MANUAL NUMBER: V-22 / HP-380T4 001

 

CALIFORNIA 

PROPOSITION 65 WARNING 

 

DIESEL ENGINE EXHAUST AND 

SOME OF ITS CONSTITUENTS 

ARE KNOWN TO THE STATE OF 

CALIFORNIA TO CAUSE 

CANCER, BIRTH DEFECTS, AND 

OTHER REPRODUCTIVE HARM. 

Содержание V-22/HP-380T4

Страница 1: ...ently impair one s hearing Hearing protection should be worn by anyone and everyone within close proximity to a Vibratory Pile Driver Extractor System 2 Do not start or operate the V 22 HP 380T4 until...

Страница 2: ...WARRANTIES EXPRESS OR IMPLIED AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE THIS WARRANTY IS NOT APPLICABLE TO ANY ITEM WHICH MKT SELLS THAT IS WARRANTED DIRECTLY TO T...

Страница 3: ...EMBLY AND PARTS LIST C CAISSON CLAMP ASSEMBLY AND PARTS LIST D ECCENTRIC SHAFT ASSEMBLY AND PARTS LIST E MOTOR SHAFT ASSEMBLY AND PARTS LIST F 150 HYDRAULIC HOSE BUNDLE ASSEMBLY AND PARTS LIST G HP 38...

Страница 4: ...lacement piston type hydraulic motor is used to drive a pinion shaft and gears mounted directly to the eccentric weights The gearing system maintains proper timing of the eccentrics during operation W...

Страница 5: ...l 2 INCHES Height 105 INCHES Width Throat 16 1 4 INCHES Shipping Width 75 INCHES Hammer Weight 9 300 LBS Clamp Hoses 2 3 4 I D Drain Hose 1 3 4 I D Motor Hoses 2 1 1 2 I D Hose Bundle Weight 1 750 LBS...

Страница 6: ...requency and engine RPM are set to maximize performance on a normal pile and normal duty cycle Should overheating occur to either exciter or engine due to high duty cycle it is important that the unit...

Страница 7: ...ith five hoses normally 150 long C V 22 exciter fitted with a suspension assembly and hydraulic clamp assembly D 50 electrical remote control pendant and cable assembly NOTE The power unit reservoir i...

Страница 8: ...equently all hoses will be filled with hydraulic fluid Generally the hose bundle assembly filled with oil is disconnected from the hydraulic power unit Therefore it is necessary when reconnecting to m...

Страница 9: ...aulic hose connections assure that the connectors are wiped clean of any dirt or contamination to prevent subsequent contamination and damage to the components in the hydraulic system 3 Do not permit...

Страница 10: ...uld be hoisted swung and rotated to assure that the hose bundle hangs free of any loops or entanglements 2 Manipulating the V 22 hammer in the air during the foregoing procedure as well as later when...

Страница 11: ...AMMER IS BEING OPERATED FROM THE CONTROLS LOCATED ON THE CONTROL PANEL The remote control pendant and control panel each have two 2 push buttons and one 1 selector switch The selector switch is used f...

Страница 12: ...he V 22 HP 380T4 system utilizes two hydraulic filters to maintain clean oil within the system The charge oil for the main pump is filtered through a spin on type filter located on the bottom of the p...

Страница 13: ...pile Two different types of hydraulic circuits are used to perform these functions The hydraulic clamp assembly is operated by the use of a pressure compensated piston pump and directional control val...

Страница 14: ...e has been reached Hydraulic fluid returning from the V 22 hammer motor is directed through a hydraulic filter before returning to the pump The filter is located just inside of the power unit behind t...

Страница 15: ...ate clamping force 3 000 PSI Bleed the clamp cylinder at the outboard end with the vent screw CAUTION Do not back the bleeder vent screw out all the way oil and air will come out of the bleeder let it...

Страница 16: ...urther and the hydraulic fluid pressure is at a maximum the pressure limiters on the hydraulic pumps will destroke and slow down the V 22 frequency 5 The addition of driving weight to the suspension o...

Страница 17: ...BE ATTACHED TO AN ADJACENT PILE DEAD MAN AND DRAWN TIGHT AS A PRECAUTIONARY MEASURE AGAINST A SUDDEN LOSS OF LOAD CRANES USED FOR PILE EXTRACTION APPLICATIONS SHOULD ALWAYS BE EQUIPPED WITH BOOM STOP...

Страница 18: ...ing the stop push button The pile is then pulled out of the ground and the hammer and pile swung to where the pile will be stacked The lower end of the pile is set on the ground and the V 22 hammer ja...

Страница 19: ...after the initial fifty 50 hours of driving time or after the hydraulic fluid has been changed During normal operation this filter element should be changed at least two 2 times per year or after eve...

Страница 20: ...hammer operations that may cause damage to the hoses and redirect the hose bundle to avoid dragging and damage Damaged hose sections must be replaced to eliminate failure and down time during operati...

Страница 21: ...n the safe operating range Do not operate the unit with the hydraulic fluid level below the gauge c Visually check all hoses for signs of damage or cuts that might cause hose failure during operation...

Страница 22: ...NNEL HOSE AND ADAPTERS THE OIL BEING INTRODUCED TO THE SYSTEM BY PRIMING SHOULD PASS THROUGH A 10 MICRON FILTER 2 After start up and operation of the V 22 hammer check as follows a Inspect the hydraul...

Страница 23: ...4 DEF Fleetguard Capacity 5 Gallons or diesel exhaust fluid that meets ISO22241 specifications K Normal gauge reading during operation of the HP 380T4 hydraulic power unit 1 Engine Speed 2 025 RPM 2 D...

Страница 24: ...intenance The drawings and related parts for identification given in this manual are for reference while discussing troubles or symptoms of trouble with the service department of your authorized distr...

Страница 25: ...d by a lamp please complete the request when convenient to do so allow up to 40 60 minutes 2 Set up a safe exhaust area Confirm that there is nothing on or near the exhaust system surfaces 3 Make sure...

Страница 26: ...IC SCHEMATIC AND PARTS LIST M HP 380T4 HYDRAULIC HOSES DOES NOT INCLUDE HOSE BUNDLE HOSES This information is included for the user to have a point of reference while discussing trouble shooting actio...

Страница 27: ...24...

Страница 28: ...D CAP SCREW 32 7 419 00 13 BEARING COVER 1 8 913 02 18 O RING 1 9 905 07 09 SOCKET HEAD CAP SCREW 6 10 914 01 25 BEARING 4 11 914 01 26 PINION BEARING 2 12 419 00 09 PINION 1 13 931 00 02 MAGNETIC PLU...

Страница 29: ...23 05 26 ADAPTER 1 31 419 00 03 SUSPENSION BASE 1 32 901 61 17 HEX HEAD CAP SCREW 26 33 903 06 12 LOCK WASHER 26 34 942 00 11 RELIEF FITTING 1 35 941 00 14 SHEAR BLOCK 12 36 901 59 19 HEX HEAD CAP SCR...

Страница 30: ...E BLOCK 1 53 901 57 11 HEX HEAD CAP SCREW 2 54 419 00 23 FLUSHING MANIFOLD 1 55 405 03 01 ORIFICE FITTING 1 56 923 05 79 ADAPTER 4 57 923 09 17 ADAPTER 2 58 923 11 95 ADAPTER 3 59 416 01 30 CLAMP ASSE...

Страница 31: ...V22 GENERAL ASSEMBLY 419 00 00 ITEM QUANTITY NO MKT PART NO DESCRIPTION REQUIRED 70 416 01 60 150 HOSE BUNDLE 1 71 923 11 23 ADAPTER 2 72 419 00 28 HOSE ASSEMBLY 22 2 73 901 63 15 HEX HEAD CAP SCREW...

Страница 32: ...V 22 HYDRAULIC CLAMP ASSEMBLY 416 01 30 29...

Страница 33: ...7 416 01 42 SLIDE KEY 1 8 416 01 31 CLAMP CYLINDER 1 9 924 00 55 SPIRAL PIN 1 10 405 03 04 CYLINDER SHIELD 1 11 905 11 41 SOCKET HEAD CAP SCREW 2 12 903 04 21 LOCKWASHER 6 14 405 00 91 SLIDE KEY BOLT...

Страница 34: ...Y 416 01 30 ITEM QUANTITY NO MKT PART NO DESCRIPTION REQUIRED 23 499 00 96 CLAMP JAW DOUBLE SHEET AS REQ D FIXED 24 420 01 36 CLAMP JAW DOUBLE SHEET AS REQ D MOVABLE 25 420 01 38 PIN CLAMP SLIDE 1 26...

Страница 35: ...OPTIONAL V 22 CLAMP JAWS 32...

Страница 36: ...CAISSON CLAMP ASSEMBLY 495 05 39 33...

Страница 37: ...5 495 00 63 JAW SLIDE 1 6 901 59 13 HEX HEAD CAP SCREW 4 7 903 01 17 LOCKWASHER 6 8 901 62 18 HEX HEAD CAP SCREW 4 9 405 03 04 CYLINDER SHIELD 1 10 495 00 62 MOVABLE JAW 1 11 924 00 55 ROLL PIN 1 12...

Страница 38: ...7 54 CHECK VALVE 1 24 495 05 57 HOSE 2 25 495 04 31 CHECK MOUNT HOLDER 1 26 923 11 35 ADAPTER 1 27 495 05 55 CHECK VALVE PLATE 1 28 923 09 19 ADAPTER 2 29 905 04 13 SOCKET HEAD CAP SCREW 3 30 903 04 1...

Страница 39: ...36...

Страница 40: ...ct the locking pistons to in to the caisson clamp housing The clamps should now freely slide on the caisson beam NOTE BEAM SURFACES MUST BE CLEAN WITH NO DEBRIS TO ALLOW CLAMPS TO SLIDE FREELY CLAMPS...

Страница 41: ...38...

Страница 42: ...ER 419 00 07 2 419 00 16 ECCENTRIC GEAR SUB ASSEMBLY 1 f USING GEAR PART NUMBER 419 00 08 3 430 00 41 ECCENTRIC KEY 1 4 419 00 10 ECCENTRIC SHAFT 1 5 419 00 12 BEARING COVER 2 6 914 01 25 CYLINDRICAL...

Страница 43: ...40...

Страница 44: ...CAL ROLLER BEARING 2 5 419 00 09 PINION 1 6 430 00 24 GASKET HYDRAULIC MOTOR 1 7 901 59 17 HEX HEAD CAP SCREW 4 8 903 01 17 LOCKWASHER 4 9 902 01 05 FLATWASHER 4 10 910 00 70 HYDRAULIC MOTOR 1 11 923...

Страница 45: ...V 22 150 HYDRAULIC HOSE BUNDLE 416 01 60 42...

Страница 46: ...2 90 50 MOTOR RETURN LINE 3 4 923 04 73 ADAPTER 2 5 927 00 46 DRIVE QUICK DISCONNECT 1 6 927 00 47 DUST PLUG 1 7 927 00 48 DUST CAP 1 8 420 00 72 50 CLAMP DRAIN HOSE ASSY 9 9 923 00 20 ADAPTER 2 10 92...

Страница 47: ...44...

Страница 48: ...45...

Страница 49: ...03 14 DIESEL ENGINE CUMMINS 1 8 933 03 41 BATTERY 12 VOLT 8D 1 9 406 03 04 BATTERY HOLD DOWN 1 10 406 03 05 HOLD DOWN ROD 2 11 920 00 18 HEX NUT NYLON 2 12 933 03 48 BATTERY CABLE PER FOOT 4 13 933 03...

Страница 50: ...AULIC RESERVOIR HP 325B 1 29 901 59 25 HEX HEAD CAP SCREW 4 30 920 00 09 LOCK NUT NYLON 4 31 931 03 59 LEVEL GAUGE HYD LEVEL 1 32 901 56 13 HEX HEAD CAP SCREW 12 33 903 06 07 LOCKWASHER 12 34 901 57 0...

Страница 51: ...UTTLE VALVE ASSEMBLY 1 49 931 08 55 FILTER ELEMENT 1 50 934 00 19 OIL COOLER 1 51 920 00 01 LOCK NUT NYLON 6 52 933 03 69 CONNECTOR 3 53 902 01 03 FLAT WASHER HARDENED 8 54 941 00 25 PANEL SHOCK MOUNT...

Страница 52: ...DUST PLUG 1 70 950 01 31 METRIC HEX HEAD CAP SCREW 4 71 923 01 28 DUST PLUG 1 72 927 00 11 QUICK DISCONNECT FEMALE 1 73 923 11 42 HYD ADAPTER 3 74 923 00 17 HYD ADAPTER 1 75 923 00 03 DUST CAP 1 76 92...

Страница 53: ...TE CLAMP OPEN 1 92 411 00 13 NAMEPLATE DRAIN 1 93 411 00 20 NAMEPLATE PRESS TO MOTOR 1 94 411 00 15 NAMEPLATE 2 DIESEL FUEL 1 95 920 00 07 LOCK NUT 8 96 950 02 18 HEX NUT METRIC 4 97 950 03 11 LOCK WA...

Страница 54: ...29 FILLER CAP W HIGH NECK 1 113 417 21 16 MOUNT PENDANT BOX 1 114 920 00 07 LOCK NUT 4 115 902 05 08 FLAT WASHER 46 116 905 03 17 SOCKET HEAD CAP SCREW 4 117 944 02 69 WARNING LABEL NO ETHER 1 118 944...

Страница 55: ...3 933 06 25 RING TERMINAL 8 STUD 1 134 417 40 01 PUMP DRIVE SUPPORT 2 135 417 40 02 PUMP DRIVE SUPPORT MOUNT 2 136 417 40 25 HYDRAULIC HOSE PACKAGE HP380 1 137 923 13 10 HYD ADAPTER 2 138 923 00 40 HY...

Страница 56: ...8 923 10 56 HYD FITTING 1 149 943 03 62 LOCK ROD 8 150 900 50 06 HEX NUT 8 151 901 58 17 HEX HEAD CAP SCREW 8 152 901 59 17 HEX HEAD CAP SCREW 8 153 903 06 10 LOCKWASHER 8 154 923 03 33 HYDRAULIC ADAP...

Страница 57: ...HP 380T4 CONTROL PANEL ASSEMBLY 417 40 22 54...

Страница 58: ...10 000 PSI 1 6 931 06 58 PRESSURE GAUGE 5000 PSI 1 7 931 06 57 PRESSURE GAUGE 1000 PSI 1 8 417 40 23 ELECTRICAL CONTROL ASSEMBLY 1 9 923 08 41 HYD ADAPTER 3 10 931 08 61 TEMPERATURE GAUGE 1 11 417 30...

Страница 59: ...HP 380T4 ELECTRICAL CONTROL ASSEMBLY 417 40 23 56...

Страница 60: ...TE REMOTE OFF PANEL 1 7 931 03 76 HOUR METER 1 8 933 04 19 SELECTOR SWITCH 1 9 933 00 06 CONTACT BLOCK 1 10 933 03 95 LEGEND PLATE OPEN CLOSE 1 11 933 01 45 PUSH BUTTON STOP 1 12 933 02 61 NAMEPLATE S...

Страница 61: ...02 98 STRANDED WIRE 16 GAUGE 63 29 943 04 30 SEALING LOCK NUT 1 2 7 30 417 24 02 SUB PLATE ENCLOSURE 1 31 920 00 08 LOCK NUT 8 32 943 04 41 HEX HEAD FLANGE BOLT 4 33 933 04 17 CONNECTOR CRIMP ON 26 3...

Страница 62: ...PARTS LIST HP 380T4 ELECTRICAL CONTROL ASSEMBLY 417 40 23 ITEM QUANTITY NO MKT PART NO DESCRIPTION REQUIRED 43 933 05 03 CONNECTOR MALE 1 59...

Страница 63: ...REMOTE PENDANT AND CABLE ASSEMBLY 417 40 44 60...

Страница 64: ...EN 1 7 933 00 06 CONTACT BLOCK 1 8 933 03 93 LEGEND PLATE START CLAMP PSI 1 9 933 04 19 SELECTOR SWITCH 1 10 933 03 95 LEGEND PLATE OPEN CLOSE 1 11 933 04 11 PENDANT CABLE YELLOW ft 50 12 933 03 99 PE...

Страница 65: ...N REQUIRED 22 933 05 11 TOGGLE SWITCH VIB ON OFF 1 23 933 05 08 END CONNECTOR 2 24 933 05 19 BOOT TOGGLE SWITCH 1 25 933 05 01 HOOD ELE 1 26 933 05 02 CONNECTOR FEMALE 1 27 933 05 04 COVER w 2 PEGS 1...

Страница 66: ...HP 380T4 ELECTRICAL SCHEMATIC 63...

Страница 67: ...HP 380T4 HYDRAULIC SCHEMATIC 64...

Страница 68: ...ER ELEMENT 1 8 931 06 32 PRESSURE SWITCH 1 9 931 06 57 CHARGE PRESSURE GAUGE 1 10 931 08 47 FILTER ASSEMBLY 1 11 931 08 48 HOT OIL SHUTTLE VALVE ASSEMBLY 1 12 931 08 61 TEMPERATURE GAUGE 1 13 927 00 0...

Страница 69: ...SCRIPTION REQUIRED 22 931 06 64 DRIVE PRESSURE GAUGE 1 23 931 06 58 CLAMP PRESSURE GAUGE 1 24 417 30 28 HYDRAULIC RESERVOIR 1 25 931 05 96 SHUT OFF VALVE 1 26 934 00 19 HYDRAULIC OIL COOLER 1 27 931 0...

Страница 70: ...HP 380T4 HYDRAULIC HOSES 67...

Страница 71: ...HP 380T4 HYDRAULIC HOSES 68...

Страница 72: ...HP 380T4 HYDRAULIC HOSES 69...

Страница 73: ...BLY 1 6 417 40 30 HYDRAULIC HOSE ASSEMBLY 1 7 417 40 32 HYDRAULIC HOSE ASSEMBLY 1 8 417 40 33 HYDRAULIC HOSE ASSEMBLY 1 9 417 40 34 HYDRAULIC HOSE ASSEMBLY 1 10 417 40 35 HYDRAULIC HOSE ASSEMBLY 1 11...

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