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Cobra

® 

MX Euro Compatible™

 

7 Pin Owner's Manual - 

Page ii

common situations.

1. Pressure regulators

Regulator relief valve is designed 
to protect only the regulator from 
overpressure; it is not intended to protect 
any downstream equipment.  Provide 
such protection with one or more relief 
devices.

Never connect a regulator to a cylinder 
containing gas other than that for which 
the regulator was designed.

Remove faulty regulator from service 

immediately for repair (first close cylinder 

valve).  The following symptoms indicate 
a faulty regulator:

Leaks - if gas leaks externally.

Excessive Creep - if delivery pressure 
continues to rise with downstream valve 
closed.

Faulty Gauge - if gauge pointer does 
not move off stop pin when pressurized, 
nor returns to stop pin after pressure 
release.

Repair. Do NOT attempt repair.  Send 
f a u l t y   r e g u l a t o r s   f o r   r e p a i r   t o 
manufacturer’s designated repair center, 
where special techniques and tools are 
used by trained personnel.

2. Cylinders

Cylinders must be handled carefully to 
prevent leaks and damage to their walls, 
valves, or safety devices:

Avoid electrical circuit contact with 
cylinders including third rails, electrical 
wires, or welding circuits.  They can 
produced short circuit arcs that may lead 
to a serious accident. (See 1-3C)

ICC or DOT marking must be on each 
cylinder.  It is an assurance of safety 
when the cylinder is properly handled.

Identifying gas content. Use only 
cylinders with name of gas marked on 
them; do not rely on color to identify gas 
content.  Notify supplier if unmarked. 

 

NEVER DEFACE or alter name, number, 
or other markings on a cylinder.  It is 
illegal and hazardous.

Empties: Keep valves closed, replace 
caps securely; mark MT; keep them 
separate from FULLS, and return 
promptly.

Prohibited use. Never use a cylinder or its 
contents for other than its intended use, 
NEVER as a support or roller.

Locate or secure cylinders so they 
cannot be knocked over.

Passageways and work areas. Keep 
cylinders clear of areas where they may 
be stuck.

Transporting cylinders.  With a crane, 
use a secure support such as a platform 
or cradle.  Do NOT lift cylinders off the 
ground by their valves or caps, or by 
chains, slings, or magnets.

Do NOT expose cylinders to excessive 

heat,  sparks,  slag,  and  flame,  etc.  that 

may cause rupture.  Do not allow contents 
to exceed 55 degrees C (130 degrees 

F.)  Cool with water spray where such 
exposure exists.

Protect cylinders, particularly valves from 
bumps, falls, falling objects, and weather.  
Replace caps securely when moving 
cylinders.

Stuck valve.  Do NOT use a hammer 
or wrench to open a cylinder valve that 
cannot be opened by hand.  Notify your 
supplier.

Mixing gases.  NEVER try to mix any 
gases in a cylinder.

NEVER refill any cylinder.
Cylinder fittings should never be modified 

or exchanged.

3. Hose

Prohibited use.  Never use hose other 

than that designed for the specified gas.  

A general hose identification rule is: red 

for fuel gas, green for oxygen, and black 
for inert gases.

Use ferrules or clamps designed for 
the hose (not ordinary wire or other 
substitute) as a binding to connect hoses 

to fittings.

No copper tubing splices.  Use only 

standard brass fittings to splice hose.

Avoid long runs to prevent kinks and 
abuse.  Suspend hose off ground to keep 
it from being run over, stepped on, or 
otherwise damaged.

Coil excess hose to prevent kinks and 
tangles.

Protect hose from damage by sharp 
edges, and by sparks, slag, and open 

flame.

Examine hose regularly for leaks, 
wear, and loose connections.  Immerse 
pressured hose in water; bubbles indicate 
leaks

Repair leaky or worn hose by cutting 
area out and splicing.  Do NOT use 
tape.

4. Proper Connections

Clean cylinder valve outlet of impurities 

that may clog orifices and damage seats 

before connecting regulator.  Except 
for hydrogen, crack valve momentarily, 
pointing outlet away from people and 
sources of ignition.  Wipe with a clean, 
lintless cloth.

Match regulator to cylinder.  Before 
connecting, check that the regulator 
label and cylinder marking agree, and 
that the regulator inlet and cylinder outlet 
match.  NEVER Connect a regulator 
designed for a particular gas or gases to 
a cylinder containing any other gas.

Tighten connections.  When assembling 
threaded connections, clean and smooth 
seats where necessary.  Tighten.  If 
connection leaks, disassemble, clean, 
and retighten, using properly fitting 
wrench.

Adapters.  Use a CGA adapter (available 
from your supplier) between cylinder 
and regulator, if one is required.  Use 
two wrenches to tighten adapter marked 

RIGHT and LEFT HAND threads.

Regulator outlet (or hose) connections 

may be identified by right hand threads 

for oxygen and left hand threads (with 
grooved hex on nut or shank) for fuel gas.

5. Pressurizing Steps:

Drain regulator of residual gas through 
suitable vent before opening cylinder 
(or manifold valve) by turning adjusting 
screw in (clockwise).  Draining prevents 
excessive compression heat at high 
pressure seat by allowing seat to open 
on pressurization.  Leave adjusting 
screw engaged slightly on single-stage 
regulators.

Stand to side of regulator while opening 
cylinder valve.

Open cylinder valve slowly so that 
regulator pressure increases slowly. 

 

When gauge is pressurized (gauge 
reaches regulator maximum) leave 
cylinder valve in following position: for 
oxygen and inert gases, open fully to 
seal stem against possible leak; for fuel 
gas, open to less than one turn to permit 
quick emergency shut-off.

Use pressure charts (available from 
your supplier) for safe and efficient 
recommended pressure settings on 
regulators.

Check  for  leaks  on  first  pressurization 

and regularly thereafter.  Brush with 
soap solution.  Bubbles indicate leaks.  
Clean off soapy water after test; dried 
soap is combustible.

E. User responsibilities

Follow all Safety Rules.

Remove leaky or defective equipment 
from service immediately for repair.  Read 
and follow user manual instructions.

F. Leaving Equipment Unattended

Close gas supply at source and drain 
gas.

G. rope Staging-Support

Rope staging-support should not be 
used for welding or cutting operation; 
rope may burn.

1-3  ARC WELDING

Comply with precautions in 1-1, 1-2, and 
this section.  Arc Welding, properly done, 
is a safe process, but a careless operator 
invites trouble.  The equipment carries 

high  currents  at  significant  voltages.  

The arc is very bright and hot.  Sparks 

fly,  fumes  rise,  ultraviolet  and  infrared 

energy radiates, weldments are hot, 
and compressed gases may be used. 

 

The wise operator avoids unnecessary 
risks and protects himself and others 
from accidents.

A. Burn Protection

Comply with precautions in 1-2.

The welding arc is intense and visibly 
bright.  Its radiation can damage eyes, 

penetrate  lightweight  clothing,  reflect 

from light-colored surfaces, and burn 
the skin and eyes.  Skin burns resemble 
acute sunburn; those from gas-shielded 
arcs are more severe and painful. 

 

Содержание Cobra MX Euro Compatible

Страница 1: ...298 XXX A C 1 4 299 XXX W C 1 4 300 XXX A C 3 8 301 XXX W C 3 8 175 Ampere Air Cooled 1 4 tip 200 Ampere Air Cooled 3 8 tip 225 Ampere Water Cooled 1 4 tip 250 Ampere Water Cooled 3 8 tip P u s h P u...

Страница 2: ...ontrols and Settings 2 Trigger Adjustment 2 Drive Roll and Idler Rolls 3 Accessories Section C Optional Kits 4 Conduits 4 Snake Skins 4 Contact Tips 5 Gas Cups 6 Maintenance Section D Periodic Mainten...

Страница 3: ...ame MK Products Inc 16882 Armstrong Ave Irvine CA 92606 Declares that the product Cobra MX Euro Compatible conforms to the following Directives and Standards Directives Low Voltage Directive 2006 95 E...

Страница 4: ...Leaving confined space shut OFF gas supply at source to prevent possible accumulation of gases in the space if downstream valves have been accidentally opened or left open Check to be sure that the sp...

Страница 5: ...e to prevent kinks and tangles Protect hose from damage by sharp edges and by sparks slag and open flame Examine hose regularly for leaks wear and loose connections Immerse pressuredhoseinwater bubble...

Страница 6: ...rea without adequate insulation against electrical shock Stay on a dry duckboard or rubber mat when dampness or sweat cannot be avoided Sweat sea water or moisture between body and an electrically HOT...

Страница 7: ...cation information below for future reference This information can be found on your machine nameplate Model Name Number _____________________ Code Serial Number _____________________ Date of Purchase...

Страница 8: ...circulator manufacturer for specifications on pressure Gun Lead Connections Power Cable Air Cooled A 2 power cable is used on the Cobra MX Euro Compatible 7 Pin gun The gun and Euro Power Manifold en...

Страница 9: ...tor and the gun body mechanically Slack is left in the electric cable as it exits the back of the gun to prevent cable and or wire breakage The cabinet end has a seven pin W clocked amphenol connector...

Страница 10: ...djustment screw preset NO ADJUSTMENT IS rEQUIrED For ALL SIzES AnD TyPES oF WIrES Drive Roll Installation Removal Note Neither of the handles needs to be removed to access the drive or idler rolls 1 P...

Страница 11: ...Kit 005 0719 For 062 1 6mm dia aluminum wire Includes insulated groove drive roll and insulated idler roll assy Handle Kit 005 0725 Includes left and right handles screws and drive roll door Trigger...

Страница 12: ...mm Spray 1 57 39 9mm 621 0392 25 621 0392 250 621 0392 500 3 64 1 2mm 060 1 5mm Spray 1 57 39 9mm 621 0393 25 621 0393 250 621 0393 500 1 16 1 6mm 074 1 9mm Spray 1 57 39 9mm 621 0394 25 085 2 16mm Sp...

Страница 13: ...ualified shop maintenance personnel can easily replace any part Gun Barrel Liners Part Number Description 931 0137 Teflon liner package 5 pieces 615 0341 Steel wire only 030 1 16 0 8 0 9mm 621 0423 Ti...

Страница 14: ...t 1 615 0620 35 Conduit 35 ft 1 615 0620 50 Conduit 50 ft 2 005 0726 Trigger Assy Kit 2 003 2190 Potentiometer Assy Kit 1 005 0725 Handle Kit 2 003 2274 Micro Switch Assy Kit 10 511 0101 Drive Roll 5...

Страница 15: ...ox owner s manual for speed control operation Wire feeds but welding wire is not energized Loose or no cable connections Check all power connections Contactor control cable loose or in wrong position...

Страница 16: ...ity and shorts Remember the micro switch in the gun activates both the slave motor and gun motor circuits in the cabinet Therefore if the slave motor and brake solenoid operate but the gun does not lo...

Страница 17: ...THIS PAGE INTENTIONALLY BLANK...

Страница 18: ...ar Body Assembly Water Cooled 16 Classic Cup Barrel Assembly Air Cooled 17 Classic Cup Barrel Assembly Water Cooled 18 MAX Barrel Assembly Air Cooled 19 MAX Cup Barrel Assembly Water Cooled 20 Spiral...

Страница 19: ...Cobra MX Euro Compatible 7 Pin Owner s Manual Page 12 Cobra MX Euro Compatible 7 Pin Head Assembly...

Страница 20: ...6 32 x 3 8 SST 5 1 005 0726 Trigger Kit 16 5 338 0034 Scr Shc 8 32 x 1 2 SST 6 1 003 2397 Assy Rear Body AC 17 2 405 0706 Label Serial Plate 1 003 2398 Assy Rear Body WC 18 1 405 1312 Label Warning 7...

Страница 21: ...y Part no Description 1 Not available separately 2 Not available separately 3 1 325 0206 Scr Ph 10 24 3 8 4 1 333 0082 Washer Lock 10 5 1 419 0092 Spring Comp 0 31 OD x 0 20 ID 6 1 421 0525 Pin Dowel...

Страница 22: ...sembly Air Cooled 003 2267 Air Cooled rear Body Assembly no Qty Part no Description 1 1 001 0562 Assy Gas Valve 2 Not available separately 3 2 303 0096 O Ring 145 ID x 07 W 4 1 321 1082 Set Screw Cup...

Страница 23: ...atible 7 Pin rear Assembly Water Cooled 003 2276 rear Body Assembly Water Cooled no Qty Part no Description 1 1 001 0562 Assy Gas Valve 2 Not available separately 3 6 303 0096 O Ring 145 ID x 07 W 4 1...

Страница 24: ...patible 7 Pin Classic Cup Barrel Assembly Air Cooled 003 2341 Classic Cup Barrel Assembly Air Cooled no Qty Part no Description 1 1 001 0138 Assy Gas Cup MK 8 2 Not available separately 3 2 303 0096 O...

Страница 25: ...Assembly Water Cooled no Qty Part no Description 1 1 001 0138 Assy Gas Cup MK 8 2 Not available separately 3 6 303 0096 O Ring 145 ID x 07W 4 1 437 0299 Insulation Barrel 5 1 931 0137 5 Piece Teflon L...

Страница 26: ...3 2343 MAX Cup Barrel Assembly Air Cooled no Qty Part no Description 1 Not available separately 2 6 303 0096 O Ring 145 ID x 07W 3 1 437 0299 Insulation Barrel 4 1 931 0137 5 Piece Teflon Liner Packag...

Страница 27: ...available separately 2 6 303 0096 O Ring 145 ID x 07W 3 1 437 0299 Insulation Barrel 4 1 931 0137 5 Piece Teflon Liner Package 5 1 621 0393 Tip HD Spray 060 6 1 621 0421 Assy Gas Cup 8 CobraMAX Apply...

Страница 28: ...Cobra MX Euro Compatible 7 Pin Owner s Manual Page 21 Cobra MX Euro Compatible 7 Pin Lead Assembly Spiral Wrap Installation 033 0929 Gun End Air Cooled Conduit Spiral Wrap p n 261 0094 13 Power Cable...

Страница 29: ...Euro Compatible 7 Pin Owner s Manual Page 22 Cobra MX Euro Compatible 7 Pin Lead Assembly Spiral Wrap Installation 033 0929 Gun End Water Cooled Conduit Spiral Wrap p n 261 0094 13 Power Cable Ring 4...

Страница 30: ...Cobra MX Euro Compatible 7 Pin Owner s Manual Page 23 Cobra MX Euro Compatible 7 Pin Lead Assembly Spiral Wrap Installation 033 0929 Cabinet End Air and Water Cooled Spiral Wrap p n 261 0094...

Страница 31: ...Cobra MX Euro Compatible 7 Pin Owner s Manual Page 24 Cobra MX Euro Compatible 7 Pin Lead Assembly Air Cooled...

Страница 32: ...31 1788 10 2 Hose Retainer 5 16 431 1898 11 1 Washer for Euro Connection 431 2052 12 1 Nut Handle Adapter 437 0265 13 1 Handle Kit Includes item 7 005 0385 BLACK 14 1 15 1 Assy Gas Hose 552 0241 15 55...

Страница 33: ...Cobra MX Euro Compatible 7 Pin Owner s Manual Page 26 Cobra MX Euro Compatible 7 Pin Lead Assembly Water Cooled...

Страница 34: ...itting 431 1788 10 4 Hose Retainer 5 16 431 1898 11 1 Washer for Euro Connection 431 2052 12 1 Nut Handle Adapter 437 0265 13 1 Handle Kit Includes item 7 005 0385 BLACK 14 1 15 1 Assy Hose Water RED...

Страница 35: ...2373 Air Cooled Power Manifold Assembly no Qty Part no Description 1 3 303 0097 O Ring Buna N 101 ID x 07W 2 1 321 1082 Set Screw Flat 1 4 20 x 3 8 SST 3 1 321 1104 Set Screw Conduit 4 1 431 1905 Fitt...

Страница 36: ...sembly no Qty Part no Description 1 1 303 0097 O Ring Buna N 101 ID x 07W 2 1 321 1104 Set Screw Conduit 3 2 431 1905 Fitting 1 8 ID x 1 16 27 NPT 4 1 431 1948 Connector Thread 5 Not available separat...

Страница 37: ...Cobra MX Euro Compatible 7 Pin Owner s Manual Page 30 Cobra MX Euro Compatible 7 Pin Electrical...

Страница 38: ...Cobra MX Euro Compatible 7 Pin Owner s Manual Page 31 Safety Warnings...

Страница 39: ...Cobra MX Euro Compatible 7 Pin Owner s Manual Page 32...

Страница 40: ...16882 Armstrong Ave Irvine CA 92606 Tel 949 863 1234 Fax 949 474 1428 www mkproducts com August 1 2010...

Страница 41: ...www mkproducts com 16882 Armstrong Ave Irvine California 92606 TEL 949 863 1234 FAX 949 474 1428...

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