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MK SG-2

Revision 11/01, Effective Date November 13, 2001

Page 14

UNPACKING, TRANSPORT and ASSEMBLY

3. Filling Oil Reservoir:                                                                                                             

NOTE:  SAE 10W-30 is recommended for general use in temperatures of – 4ºF (20ºC) and above.  If you

are operating outside of this range, consult the chart in this manual.
Engine Oil Capacity is 1.16 US qt (1.1

l

).

(C)

Fill Oil Reservoir

(B)

Remove Dipstick

(A)

Rotate the SG-2 upright

Dipstick

Turn counter-

clockwise to

loosen

(J)

Tighten the Shaft Guard Cover

Retaining Bolts using 9/16

wrenches and/or sockets

(I)

Pivot the Shaft Guard Cover into

position and install the Rear

Retaining Bolt

(H)

Install the Shaft, Retaining Nut

Cover onto the Belt Guard

(G)

Using a 15/16-inch socket tighten

the Shaft, Outer Retaining Nut

Rotate counter-

clockwise to tighten

Retaining

Nut, Cover

Tighten the

Retaining Bolts

Install Rear

Retaining Bolt

Shaft Cover

Rotate

Upright

Fill through

Reservoir fill hole

Содержание MK SG-2

Страница 1: ...AL OPERATING INSTRUCTIONS Enter the Serial Number of your new saw in the space below The Serial Number is located on the Engine Mount Frame NOTE For your 1 one year warranty to be effective complete t...

Страница 2: ...you should have questions concerning your MK SG 2 please feel free to call our friendly customer service department at 800 421 5830 TABLE OF CONTENTS Page SAFETY Safety Messages 3 Damage Prevention Me...

Страница 3: ...nstructions are not followed GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS In order to prevent injury the following safety precautions and symbols should be followed at all times Safety Precautions KE...

Страница 4: ...s powered equipment ALWAYS USE HEARING PROTECTION To reduce the possibility of hearing loss always use hearing protection when operating equipment REMOVE ADJUSTING KEYS AND WRENCHES Form a habit of ch...

Страница 5: ...nto a blade or cutter against the direction of rotation A blade or cutter should always be installed such that rotation is in the direction of the arrow imprinted on the side of the blade or cutter Sa...

Страница 6: ...Caution Keep Hands and Feet Clear 155585 3A Scarifier Engine Mount Caution Do Not Operate with Guards Removed 155587 3B Scarifier Engine Mount Caution Belt Overtensioning 155583 3C Scarifier Engine M...

Страница 7: ...single cylinder Max Power Output 9 Hp Max RPM 3600 RPM Cutting Drum Speed 2300 RPM Fuel Tank Capacity 1 59 Gallons 6 0 Liters Engine Oil Capacity 1 16 Quarts 1 1 Liters Weight 185 lbs Table 2 Drum Cap...

Страница 8: ...1 cutting drum one 1 owner s manual one 1 Honda owner s manual and one 1 warranty card MK SG 2 Cutting Drum Owner s Manual Honda Owner s Manual Warranty Card TRANSPORT 1 The MK SG 2 weighs approximate...

Страница 9: ...ion and comfort of the user C Raise or lower the Handlebar as needed B Remove the Retaining Bolts using 9 16 wrenches and or sockets A Locate the Handlebar retaining bolts Retaining Bolts Turn counter...

Страница 10: ...Nuts from falling inside the Belt Guard C Remove the Shaft Cover Rear Retaining Bolt and loosen the Front Retaining Bolt using 9 16 wrenches and or sockets B Locate the Shaft Cover Retaining Bolts A...

Страница 11: ...Drum away from the belt side of the SG 2 to loosen the Shaft J Grasp the Cutting Drum as shown M Remove the Cutting Drum and Shaft from the SG 2 Grasp as shown Shaft Cutting Drum Direction of Push Rod...

Страница 12: ...ep B until the Cutting Drum assembly is complete B Assemble the Cutting Drum using Cutting Discs and Disc Spacers See Cutting Drum Configuration Page 21 A Pull the Cutting Disc Shafts out the open sid...

Страница 13: ...alled and seated F Install the Shaft Outer Retaining Nut E Obtain the Shaft Outer Retaining Nut D Using a 15 16 inch socket tighten the Shaft Inner Retaining Nut A Install the Cutting Drum into the SG...

Страница 14: ...emove Dipstick A Rotate the SG 2 upright Dipstick Turn counter clockwise to loosen J Tighten the Shaft Guard Cover Retaining Bolts using 9 16 wrenches and or sockets I Pivot the Shaft Guard Cover into...

Страница 15: ...r tools etc 5 Wipe up spills immediately NOTES 1 Fuel can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Damage caused by spilled fuel IS NOT covered under the warran...

Страница 16: ...ecific vacuum type but does recommend the customer use the SG 2 with a dry dust collector designed for wood dust as opposed to a standard wet dry vacuum C Using a 2 1 2 inch hose connect the Vacuum to...

Страница 17: ...he carbide tip the tip may fall out leaving a small hole E Verify the SG 2 rolls freely D Verify the Height Adjusting Wheel moves freely and the SG 2 moves up and down smoothly C Inspect the MK SG 2 f...

Страница 18: ...position Choke Lever Direction of Movement Fuel Valve Direction of Movement H Pull Starter Cord straight back in a smooth fast motion G Pull Starter Cord slowly until slack is removed and resistance i...

Страница 19: ...See Step 2 Page 21 for C Place the Engage Disengage Lever in the Lower position H Push the SG 2 at a smooth even pace to perform the cut G Adjust the speed of the SG 2 using the Throttle as desired F...

Страница 20: ...ion F When the Cutting Discs are no longer contacting the surface return the SG 2 to the starting position G Repeat Steps A through E until the Surface is level See Figure 1 II Cutting Grooving a Surf...

Страница 21: ...of the surface C Move the SG 2 in a smooth forward motion D Should the Cutting Discs loose contact with the surface repeat Step B and continue forward motion E Repeat Steps A through D until the desir...

Страница 22: ...ection of Movement E Place Fuel Valve in the OFF position B Move the Throttle Lever to lower blade speed A Verify the Engage Disengage Lever is in the Lift position B Raise the Cutting Drum to the hig...

Страница 23: ...around electrical components H Clean the Shaft Penetration Hole of the Cutting Drum G Remove the Cutting Drum See Setup Section F Clean engine throttle linkage with a dry cloth C Clean around the Dept...

Страница 24: ...k Air Filter for cleanliness See Maintenance section if dirty Air Filter E Reinstall the Cutting Drum into the SG 2 B Check and adjust tension on all V belts following 1 st 48 hours of operation See V...

Страница 25: ...engine Air Filter See Engine Air Filter Inspection Cleaning and Replacement H Lubricate the Rear Wheel Assembly K Reinstall engine Throttle Linkage I Lubricate the Engage Disengage Pivot Shaft J Lubri...

Страница 26: ...ne Oil Change C Clean and Readjust engine Spark Plug See Spark Plug Adjustment and Replacement Fuel Sediment Cup Spark Plug A Replace engine Air Filter See Engine Air Filter Inspection Cleaning and Re...

Страница 27: ...pliances power tools etc 5 Wipe up spills immediately NOTES 1 Fuel can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Damage caused by spilled fuel IS NOT covered und...

Страница 28: ...Reservoir so as not to cross thread 1 2 way up Dipstick Bottom of Dipstick C Check Oil Level If level is normal go to step F E Add Oil until level reaches The bottom edge of fill hole Bottom Edge B Re...

Страница 29: ...des and ordinances relative to environmental protection for oil disposal 100 F 20 F 0 F 20 F 40 F 60 F 80 F 10W 30 5W 30 30 20 C 10 C 0 C 10 C 20 C 30 C 40 C 30 C F Fill the Oil Reservoir See Checking...

Страница 30: ...side filter to clean E Dip the Foam Filter in clean engine oil Squeeze out excess oil Submerge with Oil Tap to Clean or use compressed air Turn counter clockwise to loosen Turn counter clockwise to lo...

Страница 31: ...Filter Base DO NOT allow dirt to enter the carburetor intake Carburetor Intake Air Filter Base P Install the Air Filter Cover Turn clockwise to tighten Air Filter Cover M Install the Air Guide into t...

Страница 32: ...Nut Cover from the Belt Guard to expose the Shaft Retaining Nuts Shaft Retaining Nuts Retaining Nut Cover Turn clockwise to loosen F Repeat Step C through E for the Inner Shaft Retaining Nut E Remove...

Страница 33: ...15 16 inch socket tighten the Shaft Inner Retaining Nut Rotate counter clockwise to tighten Outer Retaining Nut Rotate counter clockwise to install N Using a 15 16 inch socket tighten the Shaft Outer...

Страница 34: ...remove the three Flat Washer Spacers Retaining Screw Flat Washer Spacer E Place the Retaining Ring and the 3 Flat Washer Spacers in a secure location Retaining Ring Flat Washer Spacer F Pull the Cutt...

Страница 35: ...Ring Flat Washer Spacer Flat Washer Spacer L Place the Retaining Ring onto the end of the Cutting Drum aligning the Retaining Screw Holes Retaining Ring M Install the 3 Retaining Screws into the Cutti...

Страница 36: ...the fuel tank Damage caused by spilled fuel IS NOT covered under the warranty 3 DO NOT use stale or contaminated gasoline or an oil gasoline mixture 4 An OSHA approved ladder is recommended when fueli...

Страница 37: ...an cap and around spark plug G Tighten the Spark Plug If new tighten 1 2 turn if old tighten 1 8 1 4 turn using a 13 16 inch Spark Plug Socket F Install the Spark Plug by Hand DO NOT cross thread the...

Страница 38: ...15819 D Obtain Replacement Brushes C Slide each Brush out of its Brush Holder B Loosen the end of each Brush Holder with a Flat Blade Screwdriver F Pinch the end of the Brush Holders to hold each Brus...

Страница 39: ...h the Retaining Collars against the Front Wheels and then tighten them with a 5 32 inch Allen Wrench F Slide the Axle through one Wheel Install the 2 Retaining Collars and then slide the Axle through...

Страница 40: ...the Rear Wheel Retaining Cotter Pin Shim Washer and Rear Wheel from each side of the Assembly A Rotate the SG 2 to rest on the Handle Stand Handle Stand Rotation Direction E Lower the Rear Wheel Truck...

Страница 41: ...D Inspect the V belt for excessive wear cracks and cuts if worn proceed to step F C Remove the Belt Guard B Locate and remove the Belt Guard Retaining Screws using a 9 16 wrench H Loosen the Rear Engi...

Страница 42: ...e the Cutting Drum Well Loosen the screw using a 9 16 inch wrench L Clean and verify the alignment of the Engine and Cutting Drum Pulleys Clean and verify alignment P Tighten the V belt Adjusting Scre...

Страница 43: ...6 Hold Cutting Drum Install Shaft S Tighten the V belt Adjusting Screw Lock Nut using a 9 16 inch wrench T Tighten the Engine Mounting Plate Bolts on both sides of the SG 2 using a 9 16 inch wrench U...

Страница 44: ...MK SG 2 Revision 11 01 Effective Date November 13 2001 Page 44 EXPLODED VIEW AND PARTS LIST EXPLODED VIEW...

Страница 45: ......

Страница 46: ...4 227214 B4 Cap 2 OD Vinyl 1 158914 B5 Label 1 3 4 x 5 MK Logo 1 154335 B6 Label Caution Hands and Feet 1 155585 B7 Label Caution Do Not Operate with Guards Removed 1 155587 C Assembly Frame Dust Scre...

Страница 47: ...155049 J6 Nut 3 8 16 Nylock Hex 1 152505 J7 Screw 3 8 16 X 2 Hex Head Cap 1 153485 J8 Bearing Flange w zerk fitting 1 155151 J9 Screw 3 8 16 X 1 1 4 Hex Head Cap 2 150774 J10 Washer 3 8 SAE Flat 1 150...

Страница 48: ...0 1 155580 N17 Label Danger California 1 5 x 3 0 1 155581 N18 Label Danger Lethal Exhaust 1 5 x 3 0 1 155582 P Assembly Belt Guard n a P1 PA1 Guard Belt MK Red Guard Belt Orange 1 1 158104 158104 OR...

Страница 49: ...er 3 8 Split Lock 4 150925 U5 Washer 3 8 SAE Flat 4 150923 Optional Drum Assemblies Item Description Qty Part AA Assembly 8 Drum 78 x 5 Point Carbide Star 158583 AA1 Assembly 8 Drum 1 158460 AA2 Star...

Страница 50: ...drum By varying the type of cutting disc and configuration of the cutting drum a user can Clean a surface of oil grease or paint prior to applying a coating or sealer Level high spots or misaligned jo...

Страница 51: ...for grinding leveling grooving cleaning and surface preparation Average Life 8000 to 10000 Sq Ft 2 158494 Eighteen Point Sharp Tooth Steel Disc Used for roughening oil removal carpet and tile adhesiv...

Страница 52: ...evious twelve 12 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Se...

Страница 53: ...rth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and chromium fr...

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