MK Diamond Products MK-100 JCS Скачать руководство пользователя страница 19

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MK-100 JCS Tile Saw Revision 06/05, Effective Date June 27, 2005

SETUP, ADJUSTMENT and OPERATION

3. Water Pump Setup for Operation:

The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation.

NOTE: If using a dry blade for operation, DO NOT connect the water pump.

I. External Water Source:

This is the preferred method of cooling.

II. Re-circulation:

NOTE: When using the re-circulation method, the water should be changed often for longer pump life.

(A)

Remove the Drain plug

(B)

Place the Water Pump

In an external container

(C)

Fill the external container until

water completely covers the

Water Pump suction

(A)

Ensure the Drain Plug is

Installed in the Water Basin

(B)

Place the Water Pump in the

back of the Water Basin

(C)

Fill the Water Basin until water

completely covers the

Water Pump suction

Cover Pump

Suction

Drain Plug

Water Pump

In container

External

Container

Drain Plug

Installed

Water
Pump

Cover Pump

Suction

(A)

Place Water Pump in Water Pan

(B)

Place Water Pump Clamp as

shown

(C)

Secure Clamp with ¼-20

wingscrews and nuts.

Содержание MK-100 JCS

Страница 1: ...R S MANUAL OPERATING INSTRUCTIONS Enter the Serial Number of your new saw in the space below The Serial Number is located on the left side of the blade guard NOTE For your 1 one year warranty to be ef...

Страница 2: ...erated correctly your MK 100 should provide you with years of quality service In order to help you we have included this manual This owners manual contains information necessary to operate and maintai...

Страница 3: ...0 UNPACKING TRANSPORT UNIVERSAL STAND and ASSEMBLY Unpacking 11 Contents 11 Transport 11 Universal Stand 12 Assembly 13 SETUP ADJUSTMENT AND OPERATION Setup 15 Adjustment and Operation 18 Cleanup 24 M...

Страница 4: ...being used Each message will be preceded by the word NOTE as in the example below NOTE Equipment and or property damage may result if these instructions are not followed GENERAL SAFETY PRECAUTIONS AN...

Страница 5: ...performance Always follow maintenance instructions for lubricating and when changing accessories DISCONNECT TOOLS Power tools should always be disconnected before servicing or when changing accessori...

Страница 6: ...1200 Diamond Blades improperly used are dangerous Comply with American National Standards Institute Safety Code B7 1 and Occupational Safety and Health Act covering Speed Safety Guards Flanges Mounti...

Страница 7: ...he tool is properly grounded Use only 3 wire extension cords that have 3 prong grounding plugs and 3 pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately T...

Страница 8: ...not use damaged extension cords Examine extension cords before using and replace if damaged Do not abuse extension cords and do not yank on any cord to disconnect Keep cords away from heat and sharp...

Страница 9: ...155678 1B Motor Rear Caution Receptacle for Pump Only 154822 1C Motor Rear Service or Warranty Information 155038 2 Blade Guard Serial Number Laser Marked 157500 3A Motor Front Warning Read and Follo...

Страница 10: ...e half 3 1 2 inches thick in one pass Motor Specifications Motor specifications for the MK 100 are listed in Table 2 below Voltage 115 v Overall Amperage 13 4 a Motor Only Amperage 12 8 a Frequency 60...

Страница 11: ...er pump one 1 pump discharge fitting one 1 cooling transfer tube one 1 flow adjusting clamp one 1 drain plug one 1 blade wrench one 1 Table Clip one 1 splash guard one 1 owners manual one 1 pump manua...

Страница 12: ...AND and ASSEMBLY JCS STAND Key Components for Set Up Note Familiarize with the following components before proceeding to SET UP Knob to release Front Legs Knob to release Safety Arm Handle Cross Membe...

Страница 13: ...ious injury A Position Saw on a hard level surface B Hold the Saw from Handle and swing to Upright position C Locate Wheel Lock D Lock Wheel E Locate the Knob to release Front Legs F Pull Knob and Fro...

Страница 14: ...ull Knob to unlock the Safety Arm The Safety Arm will swing down as the Knob is pulled P Ensure that Safety Arm rests on Frame Q Your Saw is ready Knob Air Springs A Lock Table in place with Clip See...

Страница 15: ...ORT JCS STAND and ASSEMBLY TABLE CLIP G Unlock the wheel H Make sure that the wheel is properly unlocked I Your saw is ready for transport A Slide table to the front B Line up Clip with Side Table Slo...

Страница 16: ...Turn Clockwise to tighten A Position Movable Cutting Table to the front of the saw and raise the Blade Guard C Depress and hold the Shaft Lock pushbutton and remove Retaining Screw and Outer Flange u...

Страница 17: ...retaining thumbscrew A Install Water Pump Discharge Fitting A Install the retaining thumbscrew through the washer and Splash Guard then align to the hole found on back of the Blade Guard B Install the...

Страница 18: ...tch is in the OFF position B Verify the Movable Cutting Table moves freely C Inspect the Diamond Blade for damage verify the blade is correct for the material being cut D Inspect the Pump Assembly for...

Страница 19: ...er should be changed often for longer pump life A Remove the Drain plug B Place the Water Pump In an external container C Fill the external container until water completely covers the Water Pump sucti...

Страница 20: ...ill cause the motor to overheat and could cause premature failure 5 Use an approved Ground Fault Circuit Interrupter GFCI 6 Do not cover the motor vents as this could lead to motor overheating NOTE In...

Страница 21: ...ength indicated inside the diamond C Tighten the retaining thumbscrew D Place the tile against the Ruler Stop and Cutting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the bl...

Страница 22: ...to loosen Ruler Stop Adjustable Cutting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow Off Position ON OFF Switch H...

Страница 23: ...g Guide E Turn the motor ON F Verify proper cooling flow on both sides of the blade See Maintenance Section to increase decrease flow Off Position H Turn the motor OFF when work is complete B Place th...

Страница 24: ...OFF Switch A Remove the Adjustable Cutting Guide Turn counter clockwise to loosen Ruler Stop Adjustable Cutting Guide E Turn the motor ON F Verify proper cooling flow on both sides of the blade See M...

Страница 25: ...witch B Unplug the GFCI from the power source F Install the Adjusting Knob D Remove the Cutting Head from The rear pivot hole E Install the Cutting Head onto the front pivot hole G Set cutting depth a...

Страница 26: ...plug the GFCI from the power source D Remove the Cutting Head See Adjusting the Cutting Head C Remove Water Basin E Loosen the Post Support Plate and retaining bolts F Remove the Post Support Plate an...

Страница 27: ...tch is in the OFF position Off Position ON OFF Switch F Unplug MK 100 from the GFCI E Unplug the GFCI from the Power source B Place the Water Pump In an external container A Clean the Water Pump sucti...

Страница 28: ...DJUSTMENT and OPERATION Ensure water is not forced into the motor casing when cleaning K Clean the Movable Cutting Table Roller Wheel Frame Support J Clean the Movable Cutting Table Guide Bar L Clean...

Страница 29: ...e of the MK 100 the following procedure should be performed after each use Lubricate all points listed below with light oils such as 3 in 1 WD 40 etc A Check and adjust V belt tension Following 1st 48...

Страница 30: ...er clockwise to loosen D Verify the Roller Wheel Assembly is tight and in good condition F Verify the Motor Adjustment Strap is tight E Verify all motor mounting Bolts are tight B Lubricate the Outer...

Страница 31: ...ting Head Adjustment Knob I Remove the Cutting Head See Adjusting the Cutting Head L Lubricate the Cutting Head Pivot Shaft K Lubricate the Cutting Head Adjustment Knob retaining holes D Increase cool...

Страница 32: ...can be dressed using the MK Dressing Stick part number 152972 and by following the steps below C Position the Dressing Stick A Setup the MK100 for operation See Setup Adjustment and Operation F Cut th...

Страница 33: ...de Rotation Direction D Install the Diamond Blade onto Blade Shaft Diamond Blade Blade Shaft F Install Retaining Nut and Outer Flange depress and hold the Shaft Lock pushbutton and tighten Retaining N...

Страница 34: ...osen the Motor Adjustment Strap H Loosen motor mounting bolts If re tensioning only go to step N G Check belt for proper tension if tension correct go to step R proper tension 1 8 inch F Inspect the V...

Страница 35: ...en the Motor Adjustment Strap to remove slack O Check V belt tension proper tension 1 8 inch P Repeat steps N and O until proper V belt tension is achieved Q Tighten the motor mounting bolts R Install...

Страница 36: ...to MK Diamond for Repair E Return to MK Diamond A Check that the Guide Bar are clean clean if dirty B Check the Movable Cutting Table Roller Wheels for wear replace if necessary Return to MK Diamond f...

Страница 37: ...check for restriction check Impeller damage G Remove the 3 Pump Casing Retaining Screws F Remove the Pump Intake Screen and check for debris Go to Step C Check Impeller for damage If flow exist go to...

Страница 38: ...he rod out through each of the cooling flow tubes located on the underside o the Blade Guard The cooling channels should be rodded until all ports are free of foreign debris J Remove the Cooling Chann...

Страница 39: ...ify circuit breaker not tripped If tripped reset once Return to MK Diamond for Repair G Return to MK Diamond If less than 20 Amps move saw to 20 Amp circuit Overload Reset Switch If motor does not sta...

Страница 40: ...MK 100 JCS Tile Saw Revision 06 05 Effective Date June 27 2005 Page 40 EXPLODED VIEW AND PARTS LIST EXPLODED VIEW...

Страница 41: ...MK 100 JCS Tile Saw Revision 06 05 Effective Date June 27 2005 Page 41 EXPLODED VIEW AND PARTS LIST...

Страница 42: ...1 160331 1 A18 Tag Serial Number Blank 1 157500 A19 Drive Screw Round Head 7 x 5 16 2 157849 A20 Pan Plastic 101 1 150634 A21 Plug Rubber Drain 1 153439 A22 Clamp Pump Holding MK100 1 162073 A23 Screw...

Страница 43: ...2 3 8 Outer 1 135830 H9 Nut 5 8 18 Hex 1 135848 H10 Pulley 6J19 X 5 8 Bore 1 158199 H11 Key 3 16 x 3 16 x 1 1 8 Square 1 150344 H12 Screw 5 16 18 X 3 8 Socket Head Set Cup Point 2 157083 H13 Bumper 1...

Страница 44: ...51743 L Guide Bar n a L1 Bar 3 4 X 32 Guide 101 1 134759 L2 Screw 5 16 18 X 1 Hex Head Cap 2 151743 L3 Washer 5 16 Split Lock 2 151747 L4 Washer 5 16 SAE Flat 2 151754 M Assembly Roller Wheel 1 151756...

Страница 45: ...SAE 8 150923 13 Wheel 8x2 1 4 2 155986 14 Spacer 3 4x3 8x2 1 4 2 160728 15 Nut Hex Nylok 3 8 16 4 152505 16 Screw Hex Hd 3 8 16x4 2 153531 17 Plug Plastic 1 SQ 10 14 Ga 6 160727 2 18 Plug Plastic 1 S...

Страница 46: ...ype of blade to use depends on The requirements of the job The machine tool utilizing the diamond blade The preference of the operator In the case of DRY cutting the overwhelming popularity and quanti...

Страница 47: ...ER DESCRIPTION 1 137166 MK 200 10 x 5 8 Arbor 2 128074 MK 215 10 x 5 8 Arbor 3 153252 MK 315 10 x 5 8 Arbor 4 134577 Dual 45 Flat Angle Guide 5 134585 small or 153201 large 45 Bullnose Miter 6 134569...

Страница 48: ...twelve 12 months Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service...

Страница 49: ...cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement and other masonry products and Arsenic and c...

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