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Maintenance Schedule

Maintenance

Operation

Daily

25 Hours

or Weekly

100 Hours or

Seasonal

Air Filter

Check

Every 4 Hours

When Dry Cutting
Every 8 Hours

When Wet Cutting

Change Air Filter

•

Hydrostatic

Transmission/Reservoir Check Oil

•

Mainframe

Blade Shaft

Bearings

Lube Blade Shaft

Bearings at end of

Operations

Pivot Bearings

•

Chain Drive

•

Adjust Tension

•

Transmission

Control Assemblies

•

Battery

•

V-Belts

•

Replace

•

Battery

Check Water Level

•

Engine

Definitive information on engine maintenance is contained in the Engine Manual

provided separately. Perform all maintenance procedures as recommended by the

engine manual.

MAINTENANCE SCHEDULE
Item should be performed at every indicated hour(s) or interval period whichever goes first.

MK-20 SERIES MAINTENANCE

Содержание 155714

Страница 1: ...safety and operating instructions before using this equipment This owner s manual MUST accompany the equipment at all times Revision 313 MK 2013HS Part 155714 Manual Part 156777 MODELS PART MK 2013HE...

Страница 2: ...d maintain your MK 20 Series safely and correctly Please take the time to familiarize yourself with the MK 20 Series by reading and reviewing this manual Read and follow all safety operating and maint...

Страница 3: ...s 12 UNPACKING TRANSPORT and ASSEMBLY Unpacking 13 Contents 13 Transport 13 Assembly 14 18 SET UP OPERATION and SHUTDOWN Set Up 18 21 Operation 22 26 Shutdown 26 Cleanup 27 MAINTENANCE Maintenance 28...

Страница 4: ...ymbol and one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follo...

Страница 5: ...r dust removal Use dust collection system when applicable NEVER operate the machine in an explosive atmosphere or near combustible materials Sparks from the cutting action of this machine can ignite f...

Страница 6: ...ngerous or hazardous environments DO NOT use power tools in damp or wet locations nor expose them to rain Always keep the work area well lighted REMOVE ADJUSTING KEYS AND WRENCHES KEEP WORK AREA CLEAN...

Страница 7: ...sconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these d...

Страница 8: ...niosh topics respirators Observe OSHA regulations for respirator use 29 C F R 1910 134 Visit http www osha gov for more information Some dust created by power sanding sawing grinding drilling and othe...

Страница 9: ...o servicing EXPLOSIVE FUEL GAS SAFETY PRECAUTIONS GAS ENGINE SAFETY Engine exhaust gasses contain poisonous carbon monoxide an odorless colorless gas Avoid inhaling exhaust fumes Breathing it can caus...

Страница 10: ...e indoors Location Description A Gas Tank Top Warning Silica B Frame Side Read Manual C Shaft Cover Belt Guard Blade Guard Guards in Place D Blade Guard Top Replace Blade Guard E Console Service F Fra...

Страница 11: ...ion Lethal exhaust gases Use only in well ventilated areas DO NOT use indoors WARNING DO NOT operate this equipment before reading the owner s manual Always wear safety approved hearing eye head and r...

Страница 12: ...PM 3 400 3 400 2 863 2 863 Depth of Cut 6 5 8 167 mm 6 5 8 167 mm 7 5 8 194 mm 7 5 8 194 mm Weight 290 lbs 132 kg 310 lbs 141 kg 392 lbs 178 kgs 398 lbs 181 kg Part 155714 156499 156498 158777 Motor a...

Страница 13: ...in good visual condition before discarding any packing materials If there are any missing or damaged parts call MK Diamond Customer Service at 800 421 5830 CONTENTS In the containers you will find one...

Страница 14: ...by pulling the lever toward the operator Always place this control in central neutral position before using the engage disengage lever or starting or stopping the engine 5 The Throttle control increas...

Страница 15: ...sides of the handlebar B Align the handlebar with the holes on both sides of the frame at the desired height HANDLEBAR ASSEMBLY The engine is shipped with no oil in the crankcase Refer to the engine...

Страница 16: ...ines electric starter The Hydro Static Transmission is factory filled with fluid having a viscosity equivalent to SAE 20 W 20 Do not overfill the expansion tank Notice that the full level line is near...

Страница 17: ...ver Locate the Blade Shaft Nut and the Outer Flange NOTE DIAMOND BLADE INSTALLATION B Loosen the Blade Shaft Nut while holding the Shaft Wrench steady F Install the Blade Shaft Nut C Remove the Blade...

Страница 18: ...ental heating 1 Fuel can damage paint and plastic Be careful not to spill fuel when filling the fuel tank Damage caused by spilled fuel IS NOT covered under the warranty 2 DO NOT use stale or contamin...

Страница 19: ...over the line C Adjust the Pointer in or out if the orange wheel is off the line by loos ening the thumbscrew on the end of pointer Align orange wheel with line and tighten thumbscrew Roll saw along...

Страница 20: ...Gauge Indicator dial clockwise until it reads zero D Check for proper oil level Refer to Engine Manual for details Low Level Proper Oil Level F Check the Air Filter for cleanliness Refer to Engine Ma...

Страница 21: ...t DO NOT EXCEED THESE ENGINE RPM SETTINGS WARNING Since diamond blades cut best at specific rim speeds blades of different diameters must be turned at different blade shaft rpm s The MK 2013 14 will r...

Страница 22: ...s machine the operator must determine the existence and location of any subsurface features that may be hazardous or could damage the equipment i e electric cable natural gas line etc 2 If the saw sho...

Страница 23: ...s to lift causing the blade to cut at uneven depths Do not attempt to steer the saw Sudden and severe corrections can cause the blade to be damaged or broken NOTE J Slowly lower the Blade until the de...

Страница 24: ...continue sawing at a slower rate of speed 4 On final pass lower the blade until it hits the sub base sandy color will appear in the water being discharged from the cut Raise blade approximately 1 2 f...

Страница 25: ...the four Blade Guard Re taining Bolts E Locate the Blade Shaft Cover Retaining Bolts F Remove the Blade Shaft Cover Retaining Bolts and the Blade Shaft Cover Do not operate saw with any guards remove...

Страница 26: ...site side next to Blade Guard See Front Pointer alignment Page 16 K Remove the Pointer EMERGENCY ENGINE SHUTDOWN A Place Engine Master Switch in the OFF position B Move the Throttle Lever to lower bla...

Страница 27: ...Using a garden hose or pressure washer is not advised as it can force water into the air cleaner or muffler opening Steam cleaning is the preferred method of cleaning 3 Use care when cleaning around...

Страница 28: ...e Shaft Bearings at end of Operations Pivot Bearings Chain Drive Adjust Tension Transmission Control Assemblies Battery V Belts Replace Battery Check Water Level Engine Definitive information on engin...

Страница 29: ...INTENANCE Perform the following after initial purchase and operation of the saw A Change engine oil after first month or first 20 operating hours See Engine Manual B Check and adjust tension on all be...

Страница 30: ...al for details D Lubricate the zerk fitting on each wheel E Lubricate the Cooling Supply Valve F Verify the tightness of all bolts and screws Clean the saw except the engine with soap and water D Clea...

Страница 31: ...0 hours A Replace Spark Plug Refer to En gine Manual for details B Have Authorized Repair Shop per form 500 hour maintenance C Have Authorized Repair Shop per form 1000 hour maintenance Yearly and Two...

Страница 32: ...soline mixture A Remove the Fuel Cap Refer to Engine Manual for details For all Engine related maintenance and troubleshooting refer to the Engine Manual B Ensure fuel level is 1 below the throat of t...

Страница 33: ...s in the engine so as not to cross thread the plug CAUTION CAUTION DO NOT work around the engine while hot If the fuse blows determine the cause of the problem before resuming operations A fuse protec...

Страница 34: ...n motor mount bolts Loosen the lock nut and adjust set bolt on the motor tension adjuster until the required belt tension is achieved Retighten the motor mounting bolts Battery CAUTION CAUTION Observe...

Страница 35: ...35 NOTES...

Страница 36: ...391 MK 615W 18 x 250 x 1 Premium grade wet cutting asphalt over concrete 5 154294 MK 615W 20 x 155 x 1 Premium grade wet cutting asphalt over concrete 6 157078 MK 615W 20 x 375 x 1 Premium grade wet c...

Страница 37: ...37 ITEM NUMBER DESCRIPTION 10 157852 6 5 Gallon Water Tank 11 172896 Water Pump Kit MK 20 SERIES ACCESSORIES ACCESSORIES...

Страница 38: ...nths Have the Model Number of the saw Have the Serial Number of the saw Have the location of where the saw was purchased Have the date when the saw was purchased Contact Customer Service for approval...

Страница 39: ...ry machine they build to be free from defects in material and workmanship for 1 one year from date of purchase The obligation of MK DIAMOND PRODUCTS INC under this warranty is limited to the repair or...

Страница 40: ...MK Diamond Products Inc 1315 Storm Parkway Torrance CA 90501 Toll Free 800 421 5830 Phone 310 539 5221 Fax 310 539 5158 www mkdiamond com MK 20 SERIES CONCRETE SAW OWNER S MANUAL...

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