MITSUWA 1SM-RZ Скачать руководство пользователя страница 3

Danger

Outlet

Inlet

- 2 -

Check each part of the pump carefully according to steps ① through ⑥ below.
After checking them, turn on the motor.
Note that it can take up to 10 minutes for the pump to draw up liquid for the first time after
being installed, depending on the length of the suction pipe.

A long continuous operation of the pump
with the discharge valve fully closed can
cause an abnormal rise in temperature
of liquid in the pump, resulting in internal
damage to the pump.
Never operate the pump for long durations with
the valve closed in order to avoid pipe clogging.

⑤ Be sure to install an air vent valve on the discharge pipe.
    (The installation of an air vent valve will shorten the pump ’s self-priming time.)

① For either suction or force pump,
    make sure the suction pipe is as
    short as possible and with minimum
    number of bends in the pipe.

Piping should be set up in such a way
that air does not collect in the suction
pipe and the pipe is ascending toward
the pump.
Make sure that no air is sucked in
through the connection, as this will
result in reduction of the pump’s
self-priming performance.

⑥ Prime the pump before operating it for the first time.
   Operation without liquid in the pump casing can
   lead to mechanical failure.

② Be sure to attach the safety cover to the rotating parts of the pump.
   Do not touch the rotating parts during operation.
   The safety cover is intended to prevent accidental contact with the rotating parts.

③ Check the tension of the V belt or coupling alignment.
   Improper calibration of the tension adjustment or coupling
   alignment will cause vibrations in the V belt that can lead
   to abnormal heat generation or premature fracture of its bearings.

④ Before tightening the coupling connector bolt on the pump or installing the V belt,
    check the rotation direction of the electric motor. (Rotating the motor backward can cause mechanical trouble.)
    After checking the rotation of the motor, turn off the motor and tighten the coupling connector bolt or install the V belt.
    Be careful not to get your clothing or fingers caught in the moving parts during operation.

No external adjustment is required because a special
mechanical seal is used for the shaft seal unit.

Danger

Danger

Important

Important

Important

 2.Handing and operation

 2.Handing and operation

 2.Handing and operation

 2.Handing and operation

Содержание 1SM-RZ

Страница 1: ...ual Instruction Manual Instruction Manual Instruction Manual MITSUWA PUMP CO LTD Before operating the pump check the rotation direction of the motor and then attach either the belt or coupling bolt to the pump depending on the type of pump Warnings and Precautions Rubber Lining Self Priming Slurry Pump SM RZ Series ...

Страница 2: ...m check list The manual is intended for use by operators who are overseeing operation of the pump Before installing operating maintaining or inspecting the pump please read this manual carefully and follow the instructions There may be some minor diffrence between the actual product and the description of this instruction manual as we continue to improve our products to offer better service to our...

Страница 3: ...of the pump s self priming performance Prime the pump before operating it for the first time Operation without liquid in the pump casing can lead to mechanical failure Be sure to attach the safety cover to the rotating parts of the pump Do not touch the rotating parts during operation The safety cover is intended to prevent accidental contact with the rotating parts Check the tension of the V belt...

Страница 4: ...he pump for any misalignment once the installation is finished and realign the pump when needed Operating the pumps while misaligned can cause premature failure For both suction or force pumps ensure the suction pipe is as short as possible and minimize bends in the pipe Observe the No 18 sight glass occasionally during operation or shutdown to check for oil If there are impurities seen in the oil...

Страница 5: ...eeve 2 Inner casing 24 O ring 34 Back ring 28 Glass sight 23 Seal washer 4 Casing cover 12 Double mechanical seal a b c d e f g 25 Oil drain plug 13 Ball bearing 14 Ball bearing 25 Key 33 Oil cup 17 O ring 19 Oil drain plug 5 Bearing case 6 Bearing case cover 32 Oil seal 18 Glass sight a Secondary stationary ring b Secondary rotating ring c Spacer Teflon ring d Spring e Primary rotating ring f Pla...

Страница 6: ...al washer 16 Boss cover 22 Seal washer 20 Sleeve 2 Inner casing 24 O ring 23 Seal washer 4 Casing cover 12 Double mechanical seal a b c d e f g 19 Oil drain plug 13 Ball bearing 14 Ball bearing 25 Key 17 O ring 19 Oil drain plug 5 Bearing case 6 Bearing case cover 18 Glass sight a Secondary stationary ring b Secondary rotating ring c Spacer Teflon ring d Spring e Primary rotating ring f Plate g Pr...

Страница 7: ...eal washer 16 Boss cover 22 Seal washer 20 Sleeve 24 O ring 23 Seal washer 12 Double mechanical seal a b c d e f g 19 Oil drain plug 13 Ball bearing 14 Ball bearing 25 Key 17 O ring 19 Oil drain plug 5 Bearing case 6 Bearing case cover 18 Glass sight a Secondary stationary ring b Secondary rotating ring c Spacer Teflon ring d Spring e Primary rotating ring f Plate g Primary stationary ring 11 Shaf...

Страница 8: ...ht glass Oil recommended for the machine chamber Oil ISO VG10 or equivalent Adequate amount of lubricating oil sealed in the machine chamber Direct driven type Check the coupling shock absorbing rubber for wear Belt driven type Check the belt for wear and belt tension Check connection between pump and motor Retighten the bolts and nuts When the bearings have high pitched noise replace the inner ou...

Страница 9: ...ide it into the casing and rotating parts The impeller is a screw in type Loosen the impeller by turning it counterclockwise Caution Do not hit the impeller with a hammer Otherwise the rubber lining can be damaged Be careful not to damage other rubber lining parts too When replacing the double mechanical seal be sure to also replace the seal washer and O ring Remove the bolt for No 4 casing cover ...

Страница 10: ...an be damaged by strong impact 9 Remove No 13 bearing from the shaft by pulling it toward the mechanical seal and No 14 bearing from the shaft by pulling it toward the V pulley If a damaged bearing goes into a freewheeling condition the bearing case can be worn If there are signs of wear or damage on the bearing case surface that comes in contact with the bearing replace the bearing case too Clean...

Страница 11: ...ow Add priming water or pumped up liquid to the casing Insufficient priming water The pump sucks air on the suction side Check the suction side and retighten the parts Rev up to the prescribed RPMs Rusty pump Contact your dealer to request repair Overhaul the pump The pump does not rotate Foreign object caught in the impeller Disassemble the pump to remove the foreign material The engine motor doe...

Страница 12: ...mitsuwapump jp Inabe gun Mie Prefecture Japan 511 0251 Head office 3617 Sin Kurahara Yamada Toin chyo MITSUWA PUMP CO LTD MITSUWA PUMP CO LTD MITSUWA PUMP CO LTD MITSUWA PUMP CO LTD TEL 81 594 76 1100 FAX 81 594 76 1101 ...

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