3-1. CONNECTING WIRES FOR OUTDOOR UNIT
1) Remove the service panel.
2) Remove the conduit cover.
3) Attach the conduit connectors to the conduit plate with lock nuts then secure it against unit
with screws.
4) Connect the ground wires of indoor/outdoor unit connecting wire (A) and power supply cord (K)
to the TB support.
5) Loosen the terminal screws, then attach indoor/outdoor unit connecting wire (A) and power
supply cord (K) from the indoor unit correctly to the terminal block. Attach the wires to the
terminal block securely so that the cores cannot be seen, and no external force affects the
connecting section of the terminal block.
6) Firmly tighten the terminal screws. After tightening, verify that the wires are tightly fastened.
7) Install the conduit cover.
8) Install the service panel securely.
3-2. FLARE CONNECTION
1) Cut the copper pipe as straight as possible with a pipe cutter. (Fig. 1, 2)
2) Remove all burrs from the cut section of the pipe, ensuring that precautions are taken to
avoid getting metal shavings into the piping. (Fig. 3)
3) Remove flare nuts attached to indoor and outdoor units, then put them on pipe.
4) Flaring work (Fig. 4, 5). Firmly hold copper pipe in the dimension shown in the table. Select A
inch (mm) from the table according to the tool you use.
5) Check
• Compare the flared work with Fig. 6.
• If flare is defective, cut off the section and repeat procedure.
Terminal block
Conduit cover
Lead wire
3. OUTDOOR UNIT INSTALLATION
Power supply cord (K)
Indoor/outdoor unit
connecting wire (A)
• Make earth wire a little longer than others.
(More than 2-3/8 in. [60 mm])
• For future servicing, leave some slack in
the connecting wires.
Power supply cord (K)
L1 L2
1-3/8 in.
(35 mm)
19/32 in.
(15 mm)
Service panel
Lock nut
Conduit cover
Conduit plate
Connector
Grounding
terminal
Copper
pipe
Good
90°
Tilted
No good
Fig. 1
Fig. 2
Burr
Copper pipe
Spare reamer
Pipe cutter
Fig. 4
Fig. 3
Smooth all around
Even length
all around
Inside is shin-
ing without any
scratches.
Fig. 5
Fig. 6
Clutch type
Flaring tool
Wing nut type
Uneven Burred
TB support
Terminal block
to conduit cover
Power supply cord (K)
Indoor/outdoor unit
connecting wire (A)
Service panel
Lock nut
Conduit cover
Connector
TB support
<GE09/12/15>
<GE18>
Grounding
terminal
Pipe diameter
inch (mm)
B
inch
(mm)
A inch (mm)
Tightening torque
Clutch
type tool
for R410A
Clutch
type tool
for R22
Wing nut
type tool
for R22
ft-lb
(kgf•cm)
N•m
ø 1/4 (6.35)
21/32
(17)
0 to 0.02
(0 to 0.5)
0.04 to
0.06
(1.0 to
1.5)
0.06 to
0.08
(1.5 to
2.0)
10 to 13
(140 to 180)
13.7 to 17.7
ø 3/8 (9.52)
7/8
(22)
25 to 30
(350 to 420)
34.3 to 41.2
ø 1/2 (12.7)
1-1/32
(26)
0.08 to
0.10
(2.0 to
2.5)
36 to 42
(500 to 575)
49.0 to 56.4
ø 5/8 (15.88)
1-5/32
(29)
54 to 58
(750 to 800)
73.5 to 78.4
Flare nut
Die
Copper pipe
