Mitsubishi MELDAS MDS-C1 Скачать руководство пользователя страница 1

Страница: 1 / 330

CNC

INSTRUCTION MANUAL

BNP-B2365*(ENG)

AC SERVO/SPINDLE

MDS-C1 Series

Содержание MELDAS MDS-C1

Страница 1: ...CNC INSTRUCTION MANUAL BNP B2365 ENG AC SERVO SPINDLE MDS C1 Series...

Страница 2: ...this manual However each CNC may not be provided with all specifications so refer to the specifications for the CNC on hand before starting use Notes on Reading This Manual 1 Since the description of...

Страница 3: ...ing is mistaken CAUTION When a dangerous situation may occur if handling is mistaken leading to medium or minor injuries or physical damage Note that some items described as CAUTION may lead to major...

Страница 4: ...he cables or get them caught Failure to observe this could lead to electric shocks CAUTION 1 Fire prevention Install the servo drive units servomotors and regenerative resistor on noncombustible mater...

Страница 5: ...servo drive units The unit could drop Follow this Instruction Manual and install in a place where the weight can be borne Do not get on top of or place heavy objects on the unit Always observe the ins...

Страница 6: ...ing could lead to the servomotor slipping off during operation Always install the servomotor with reduction gear in the designated direction Failure to do so could lead to oil leaks Structure the rota...

Страница 7: ...itance load such as a lamp always connect a protective resistor as a noise measure serial to the load Do not reverse the direction of a diode which connect to a DC relay for the control output signals...

Страница 8: ...r holding and must not be used for normal braking There may be cases when holding is not possible due to the magnetic brake s life or the machine construction when ball screw and servomotor are couple...

Страница 9: ...replacing this part every five years when used under a normal environment is recommended Contact the Service Center or Service Station for replacement Do not perform a megger test insulation resistanc...

Страница 10: ...ions of main circuit terminal block signals and control circuit connectors 2 4 2 2 2 Connector pin assignment 2 5 2 3 NC and drive unit connection 2 8 2 4 Motor and detector connection 2 9 2 4 1 Conne...

Страница 11: ...2 Z phase automatic adjustment 3 90 3 5 3 Motor end PLG automatic adjustment 3 91 3 5 4 Spindle end PLG automatic adjustment 3 92 4 1 D A output specifications for servo drive unit 4 2 4 1 1 D A outp...

Страница 12: ...2 Connector outline dimension drawings A1 10 Appendix 2 1 Compliance to EC Directives A2 2 Appendix 2 1 1 European EC Directives A2 2 Appendix 2 2 2 Cautions for EC Directive compliance A2 2 Appendix...

Страница 13: ...tions 1 8 1 2 2 Tolerable load of axis 1 8 1 3 Installation of the control unit 1 9 1 3 1 Environmental conditions 1 9 1 3 2 Installation direction and clearance 1 10 1 3 3 Prevention of entering of f...

Страница 14: ...this could lead to injuries 6 Do not connect or disconnect any of the connectors while the power is ON 1 1 1 Environmental conditions Environment Conditions Ambient temperature 0 C to 40 C with no fre...

Страница 15: ...r cannot be changed CAUTION Never hammer the end of the shaft during assembly 1 1 3 Installation direction 1 There are no restrictions on the installation direction Installation in any direction is po...

Страница 16: ...500LS 503LS HALH11K2S 2450N L 85 980N HA LH15K2S Straight shaft 2940N L 100 980N Caution The symbols in the table follow the drawing below L Thrust load Radial load L Length from flange installation s...

Страница 17: ...m HC52 53 102 103 152 153 HA50 53 80 83 100 103 150 153 20 HC202 203 352 353 452 453 702 703 HA200 203 300 303 700 703 25 HC902 HA900 HA500LS 503LS HA LH11K2S 30 HA LH15K2S 40 Servomotor Gear Lip Oil...

Страница 18: ...cable into the motor or detector Refer to right drawing 6 When installing on the top of the shaft end make sure that oil from the gear box etc does not enter the servomotor The servomotor does not hav...

Страница 19: ...cable and power cable enclosed with the servomotor 3 Make sure that the cable sheathes will not be cut by sharp cutting chips worn by contacting the machine corners or stepped on by workers or vehicle...

Страница 20: ...tion Storage temperature 20 C to 65 C with no freezing Storage humidity 90 RH or less with no dew condensation Atmosphere Indoors Where unit is not subject to direct sunlight No corrosive gases flamma...

Страница 21: ...acts to them 8 Do not install or run units or servomotor that is damaged or missing parts 9 When storing for a long time please contact your dealer 10 Always observe the installation directions Failur...

Страница 22: ...pper portion of the units 1 3 3 Prevention of entering of foreign matter Treat the cabinet with the following items Make sure that the cable inlet is dust and oil proof by using packing etc Make sure...

Страница 23: ...82 2 M5 screw Square hole Note 1 342 360 112 2 M5 screw Square hole Note 1 342 360 142 4 M5 screw 60 Square hole Note 1 Unit width 60mm Unit width 90mm Unit width 120mm Unit width 150mm POINT 1 Attach...

Страница 24: ...126 V1 35 30 102 V2 0505 62 0 SP 55 31 76 CV 185 33 162 V1 45S 34 124 V2 1005 78 0 SP 75 35 102 CV 220 35 175 V1 45 37 148 V2 1010 96 0 SP 110 41 140 CV 260 40 220 V1 70S 38 151 V2 2010 37 117 SP 150S...

Страница 25: ...e cabinet s cooling capacity W1 Examples of mounting and temperature measurement positions reference Heat exchanger Unit Relay etc Flow of air Flow of air z Measurement position example Hypothetical c...

Страница 26: ...n Magnet model BKO C1810H03 BKO C1730H06 BKO C1730H09 Installation direction Circumference installation Horizontal installation Circumference installation Horizontal installation Circumference install...

Страница 27: ...e the round disk before installing c Securely install the magnet onto the spindle with an M4 screw Take measures to prevent screw loosening as required d Balance the entire spindle rotation with the m...

Страница 28: ...der and coupling installation accuracy Recommended coupling Recommendation 1 Recommendation 2 Manufacturer Tokushu Seiko Eagle Model Model M1 FCS38A Resonance frequency 1374Hz 3515Hz Position detectio...

Страница 29: ...ng Do not apply an excessive force on the sensor s detection surface as this could result in faults Do not pull and apply a load on the lead wires Make sure that foreign matters iron chips etc do not...

Страница 30: ...nner diameter of the detection gears to deform 6 Before reusing detection gears which have been remove d always measure the inner diameter dimensions and carefully check that the inner diameter is not...

Страница 31: ...t be subject to water or oil etc 2 Drill two 11mm or smaller installation seats and fix the PCB with pan head screws M5 0 8 screws 3 Provide a space of 25mm from the installation surface to treat the...

Страница 32: ...ng for the drive unit and motor Accurately ground the AC reactor 2 Propagation noise measures Take the following measures when noise generating devices are installed and the power supply unit or drive...

Страница 33: ...in parallel to the power line or if it is bundled with the power line the noise could be propagated to the signal wire and cause malfunction because of the magnetic induction noise or static inductio...

Страница 34: ...34 2 6 Connecting the grounding cable 2 35 2 6 1 Connecting the protective grounding PE and frame ground FG 2 35 2 6 2 Grounding cable size 2 35 2 7 Wiring of contactors 2 36 2 7 1 Contactor power ON...

Страница 35: ...etc 3 Do not mistake the polarity Failure to observe this item could lead to ruptures or damage etc 4 Do not mistake the direction of the diodes for the surge absorption installed on the DC relay for...

Страница 36: ...21 L11 TE3 TE2 L L CN8 CN6 CN4 CN1A CN1B CN9 CN5 CN7 Ground M 3 PLG CNP5Cable SH21Cable CNV12Cable CNV12Cable CNV13Cable CNV13Cable SH21Cable Breaker Note 1 The total length of the SH21 cable must be...

Страница 37: ...has the same phase as L21 Connect to a different phase than the phase connected to L21 U V W Motor output Servo spindle motor power output terminal The servo spindle motor power terminal U V W is con...

Страница 38: ...t CV 37 to 75 Screw size M4 Tightening torque 1 6Nm Compatible unit CV 110 to 185 CV 220 to 370 Screw size M5 M8 Tightening torque 3 37Nm 13 2Nm 2 TE2 Compatible unit CV 37 to 370 Screw size M6 Tighte...

Страница 39: ...45 to 90 110 to 150 V2 0101 to 9090S Compatible unit SP 04 to 37 55 to 185 220 to 300 Screw size M4 M5 M8 Tightening torque 2 0Nm 3 2Nm 13 2Nm 2 TE2 Compatible unit All V1 V2 SP Screw size M6 Tighteni...

Страница 40: ...MDS C1 V2 Connector position 1 CN1A 2 CN1B 3 CN9 4 CN4 5 CN2L 6 CN3L 7 CN2M 8 CN2M Connector specifica tions 9 CN20 Note The 5 and 6 connector names differ for the MDS C1 V1 unit CN2L CN3L CN2 CN3 2 3...

Страница 41: ...CN1A CN1B CN1A SH21 cable Connect to the battery unit with a terminal connector or SH21 cable MDS C1 SP 4th axis final axis MDS C1 V1 3rd axis Connected to the NC Refer to the instruction manual of ea...

Страница 42: ...Pin No Detector connector CN2 No 1 No 10 No 11 No 20 Name LG SD RQ P5 5V P5 5V Pin 11 12 13 14 15 16 17 18 19 20 Name LG SD RQ BAT P5 5V Pin 1 2 3 4 5 6 7 8 9 10 A B C H F E D G B1 and B2 are brake te...

Страница 43: ...7 8 9 10 CE05 2A24 10P Name U V W Grounding Pin A B C D E F G MS3102A10SL 4P A B These are 24VDC and have no polarity Name B1 B2 Pin A B A B C F E D G Refer to section 2 8 Wiring the motor brakes for...

Страница 44: ...Pin 1 2 3 4 5 6 7 8 9 10 B1 and B2 are brake terminals Only for motor with brakes These are 24VDC and have no polarity CE05 2A24 10P Name U V W Grounding B1 B2 Pin A B C D E F G A B C F E D G U V W D...

Страница 45: ...9 10 CE05 2A32 17P Name U V W Grounding Pin A B C D MS3102A10SL 4P A B Name B1 B2 Pin A B A B C D U V W Detector connector Pin No Detector connector CN2 No 1 No 10 No 11 No 20 Power connector Option c...

Страница 46: ...12 13 14 15 16 17 18 19 20 Name LG SD RQ BAT P5 5V Pin 1 2 3 4 5 6 7 8 9 10 MS3102A18 12 Name U V W Grounding Pin A B C D E F A B C F E D U V W Detector connector Pin No Detector connector CN2 No 1 No...

Страница 47: ...A18 12 Name U V W Grounding Pin A B C D E F A B C F E D MS3102A10SL 4P A B Name B1 B2 Pin A B U V W Detector connector Pin No Detector connector CN2 No 1 No 10 No 11 No 20 Power connector Option cable...

Страница 48: ...D RQ BAT P5 5V Pin 1 2 3 4 5 6 7 8 9 10 MS3102A10SL 4P A B Name B1 B2 Pin A B U V W Detector connector Pin No Detector connector CN2 No 1 No 10 No 11 No 20 Brake connector Option cable CNV12 Refer to...

Страница 49: ...motor for details on connecting the each motor 1 Connecting the ball screw end detector MDS C1 V1 CN2 Servomotor CN3 DRSV1 CNV13 Name LG SD RQ P5 5V P5 5V Pin 11 12 13 14 15 16 17 18 19 20 Name LG SD...

Страница 50: ...r serial data output MDS C1 V1 CN2 CN3 DRSV1 CNL3 Name LG SD RQ P5 5V P5 5V Pin 11 12 13 14 15 16 17 18 19 20 Name LG SD RQ BAT P5 5V Pin 1 2 3 4 5 6 7 8 9 10 CNV12 Servomotor Table U V W Pin No Detec...

Страница 51: ...N2 CN3 DRSV1 Detector converter unit MDS B HR CON1 CON2 CON3 CON4 CNL3 CNLH3 Name LG SD RQ P5 5V P5 5V Pin 11 12 13 14 15 16 17 18 19 20 Name LG SD RQ BAT P5 5V Pin 1 2 3 4 5 6 7 8 9 10 CNV12 Servomot...

Страница 52: ...osed system Position command synchronous control The operation is controlled with position commands from the NC so there are no special connections 1 When using MDS C1 V1 drive unit MDS C1 V1 drive un...

Страница 53: ...ribution unit CN2 CN2 CN2A CN2B CN2 CN3 Parameter settings No Abbrev Parameter name Description Set the detector type Refer to Chapter 3 Setup for details Master axis Speed command synchronous control...

Страница 54: ...arameter settings No Abbrev Parameter name Description Set the detector type Refer to Chapter 3 Setup for details Master axis Speed command synchronous control 00xx or 11xx or 22xx Current command syn...

Страница 55: ...ave axis Detector cable CNV12 Parameter settings No Abbrev Parameter name Description Set the detector type Refer to Chapter 3 Setup for details Speed command synchronous control D0xx or D1xx or D2xx...

Страница 56: ...CNL3H1 CN2 CN3 CN2 CN3 Master axis Slave axis Detector cable CNV12 Parameter settings No Abbrev Parameter name Description Set the detector type Refer to Chapter 3 Setup for details Master axis Speed...

Страница 57: ...s Detector cable CNV12 Parameter settings No Abbrev Parameter name Description Set the detector type Refer to Chapter 3 Setup for details Master axis Speed command synchronous control A1xx or A2xx SV0...

Страница 58: ...is Detector cable CNV12 Parameter settings No Abbrev Parameter name Description Set the detector type Refer to Chapter 3 Setup for details Master axis Speed command synchronous control A0xx or A1xx or...

Страница 59: ...N2M CN3L Master axis Slave axis Detector cable CNV12 Parameter settings No Abbrev Parameter name Description Set the detector type Refer to Chapter 3 Setup for details Master axis Speed command synchr...

Страница 60: ...ctor specifications 1 Connecting the motor built in PLG U V W Max 30m CN5 Spindle motor MDS C1 SP Power cable Cooling fan terminal block BU BV BW Grounding terminal Motor power terminal block U V W Ex...

Страница 61: ...n 2 28 2 Connecting the magnetic sensor Refer to section 1 for connection with the spindle motor MDS C1 SP Magnetic sensor CN6 U V W Max 30m CN5 Spindle Power cable Option cable CNP5S U V W Option cab...

Страница 62: ...n 2 29 3 Connecting the spindle encoder Refer to section 1 for connection with the spindle motor MDS C1 SP CN6 U V W Max 30m CN5 Spindle motor Power cable Option cable CNP5S U V W Option cable CNP6M S...

Страница 63: ...cable Option cable CNP5S U V W Option cable CNP67A C axis control Encoder Spindle CN7 Option cable CNP71A Supplement 1 The C axis control function is connected to the CN7 connector 2 When using both t...

Страница 64: ...control Refer to section 1 for connection with the spindle motor G B Z A VR1 VR2 VR4 MDS C1 SPX MDS C1 SPHX MDS B PJEX CN5 CN8 24VDC power CR30 Bottom U V W Max 30m CN5 Spindle motor Power cable Opti...

Страница 65: ...of approx 15mA is passed Confirm that the exciting coil in the magnetic contact will not function at 15mA or less 2 5 1 Standard connection Directly drive the contactor using the power supply unit s T...

Страница 66: ...L L Ground CN4 CN4 L21 L11 MDS C1 SP TE3 TE2 L L Ground L21 L11 MDS C1 V1 V2 TE3 TE2 L L Ground CN4 CN9 CAUTION 1 When using a two part system that contains a spindle drive unit the spindle drive unit...

Страница 67: ...2 TE3 TE2 L L Ground CN4 CN4 L21 L11 MDS C1 SP TE3 TE2 L L Ground L21 L11 MDS C1 V1 V2 TE3 TE2 L L Ground CN4 MC L1 L2 L3 MC1 TE1 L21 L11 MDS C1 CV TE3 TE2 L L R S T Ground Ground CN4 CN1A CN1B CN1A C...

Страница 68: ...et forth by each country Typically a Y connection neutral point ground is used in Europe POINT Connect the grounding cable from each unit directly to the grounding plate Noise from other units could r...

Страница 69: ...topped or confirms the dynamic brake operation and then it outputs a contactor shutoff command of the power supply unit via the drive unit Give consideration to the above and examine the contactor dri...

Страница 70: ...the zero speed motor stop or dynamic brake operation for all axes and then shuts off the contactors If MC shut off enabled is not output a contactor shutoff signal will be output in 30 seconds from th...

Страница 71: ...ut circuit A relay or photo coupler can be driven Install a surge absorber noise killer when driving a conductive load Tolerable current 40mA or less rush current 100mA or less 37kW or less Contactor...

Страница 72: ...Control during the servo OFF command When a servo OFF command is input by an NC sequence input the motor brake turns ON simultaneously when the motor ON is shut off Note that the vertical axis drop pr...

Страница 73: ...30VDC 8A 250VAC When using CN20 POINT To ensure safety in an emergency make sure that the magnetic brakes are applied in sequence with the emergency stop switch CAUTION 1 Always install a surge absor...

Страница 74: ...s other than emergencies normal braking etc The internal resistor could heat up and lead to fires or faults POINT When you use a servomotor with a brake please wire between 1pin and 3pin of CN20 conne...

Страница 75: ...rom varying the hysteresis set with SP047 is applied on the speed when changing from the low speed coil to the high speed coil and the high speed coil to the low speed coil Speed detection SD SP NC L...

Страница 76: ...spindle drive When one turns ON the other turns OFF U V W X Y Z U V W MC2 MC1 Spindle motor Spindle drive terminal block MC1 Contactor for Y star connection at low speed regions MC2 Contactor for del...

Страница 77: ...1 CV and the connected drive unit s parameter PTYP Rotary switch setting With external contactor Set 4 Parameter settings No Abbrevia tion Parameter name Descriptions SV036 SP041 PTYP Power supply typ...

Страница 78: ...In CNC emergency stop warning E7 A normal emergency stop status warning E7 will result if the contactor shutoff command from the CNC are further input Ready ON is possible even if CN23 an external em...

Страница 79: ...re according to the deceleration stop command issued from the CNC unit The diagram on the right shows an example of the emergency stop circuit EN60204 1 Category 0 stop in which an off delay timer TM1...

Страница 80: ...ervo standard specifications and high gain specifications 3 4 3 2 Setting the initial parameters for the servo drive unit High gain specifications 3 5 3 2 1 Setting the standard parameters 3 5 3 2 2 L...

Страница 81: ...6th axis 6 7th axis 7 8 9 A B C D E Setting prohibited F Axis not used Setting prohibited POINT When an axis that is not used is selected that axis will not be controlled when the power is turned ON a...

Страница 82: ...s on the alarm displays CAUTION Always input emergency stop when starting the servo system Executing initial communication with NC Drive unit initialization complete Waiting for NC power start up Emer...

Страница 83: ...or more and SV011 768 or more and SV012 768 or more Setting that does not satisfy even one of the following conditions SV009 4096 or more SV010 4096 or more SV011 768 or more SV012 768 or more SV009...

Страница 84: ...he ball screw pitch Set to 360 for the rotary axis 1 to 32767 mm rev In the case of the semi closed loop control Set the same value as SV020 RNG2 Refer to the explanation of SV020 1 to 9999 kp rev In...

Страница 85: ...ting impossible Relative position detection scale MP type Mitsubishi Heavy Industries SV025 MTYP Motor Detector type 9 Setting impossible AT41 Mitsutoyo FME type FLE type Futaba A Setting impossible A...

Страница 86: ...ng below is necessary 2 To validate the external emergency stop function add 40h 3 Setting 0x 1x 2x 3x 4x 5x 6x 7x 8x 4 ptyp x0 Not used CV 300 5 x1 CV 110 CR 10 6 x2 CV 220 CR 15 7 x3 CR 22 SV036 PTY...

Страница 87: ...electronic gears are within the specifications range 1 For semi closed loop control Reduced fraction of ELG1 ELG2 PC2 RNG1 PC1 PIT IUNIT reduced fraction IUNIT 2 NC m command unit 1 m IUNIT 2 0 1 m I...

Страница 88: ...0 0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0000 0000 0000 0000...

Страница 89: ...oting compensation 1 0 0 0 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 SV034 SSF3 Servo function s...

Страница 90: ...ensation 1 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0200 0200 0200 0200 0200 SV034 SSF3 Servo function selection 3 0000 0000 0000 0000 0000 SV035 SSF4 Servo fu...

Страница 91: ...ershooting compensation 1 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0000 SV034 SSF3 Servo function selection 3 0000 0000 0000 0000...

Страница 92: ...ooting compensation 1 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0000 0000 SV034 SSF3 Servo function selection 3 0000 0000 0000...

Страница 93: ...ooting compensation 1 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0000 0000 SV034 SSF3 Servo function selection 3 0000 0000 0000...

Страница 94: ...set to 0 0 Rated speed 1 2 1000 to 1000 Set this when the limit cycle occurs in the full closed loop or overshooting occurs in positioning Select the control method with SV027 SSF1 bit1 0 vcnt Normall...

Страница 95: ...tc at quadrant change is too large This compensates the torque at quadrant change This is valid only when the lost motion compensation SV027 SSF1 lmc is selected Type 1 When SV027 SSF1 bit9 8 lmc 01 S...

Страница 96: ...17 SPEC Servo specification selection 7 abs Incremental control Absolute position control 8 mp MP scale 360P 2mm pitch MP scale 720P 1mm pitch 9 mpt MP scale ABS detection NC control MP scale ABS dete...

Страница 97: ...IT Resolution m SV019 RNG1 Position detector resolution 1 to 9999 kp pit Set the number of pulses per one revolution of the motor end detector Detector model name SV020 setting OSE104 OSA104 100 OSE10...

Страница 98: ...HALH15K2 x9 xA HA150L HA153L xB xC xD xE HALF11K2 xF HA LF15K2 Setting 8x 9x Ax Bx Cx Dx Ex Fx x0 HA43N HC52 HC53 x1 HA83N HC102 HC103 HC103R x2 HA103N HC152 HC153 HC153R x3 HA203N HC202 HC203 HC203R...

Страница 99: ...Mitsutoyo FME type FLE type Futaba A Setting impossible AT342 AT343 Mitsutoyo LC191M 491M Heidenhain MDS B HR B Setting impossible C C Current synchronization The setting of the slave axis in the spee...

Страница 100: ...10 Overshooting compensation type 2 01 Overshooting compensation type 1 11 Overshooting compensation type 3 C 00 Adaptive filter sensitivity standard D afse 11 Adaptive filter sensitivity increase Se...

Страница 101: ...et this and SV042 OVS2 SV031 direction SV042 direction However the directions may be opposite depending on other settings When 1 is set the compensation won t be performed in the direction of the comm...

Страница 102: ...5 4 3 2 1 0 clt clG1 cl2n clet cltq ckab iup tdt bit Meaning when 0 is set Meaning when 1 is set 0 1 2 3 4 5 tdt Td creation time setting Set to 0 For machine tool builder adjustment 6 iup Set to 1 w...

Страница 103: ...when using power supply regeneration B rtyp 1 GZG200W260HMJ 26 80W 2 GZG300W130HMJ 2 26 150W 3 MR RB30 13 300W 4 MR RB50 13 500W 5 GZG200W200HMJ 3 6 7 350W 6 GZG300W200HMJ 3 6 7 500W 7 R UNIT 1 30 700...

Страница 104: ...lower order 8 bits are used for different functions Setting value of SV045 Icy 256 LMCT Abbrev Parameter name Explanation Setting range Unit TRUB Low order Frictional torque When you use the collision...

Страница 105: ...ction won t be performed When 0 is set overrun is detected with a 2mm width 0 to 255 mm NSE High order Special detection width for No signal 2 When SV035 SSF4 bit7 ckab 1 this setting is valid Set the...

Страница 106: ...ata will not be output to 1 SV062 DA2NO D A output channel 2 data No 1 to 127 SV063 DA1MPY D A output channel 1 output scale Set the scale with a 1 256 unit When 0 is set output is done with the stand...

Страница 107: ...etting range the electronic gears may overflow and cause an alarm 1 to 32767 SV018 PIT Ball screw pitch Set the ball screw pitch Set to 360 for the rotary axis 1 to 32767 mm rev In the case of the sem...

Страница 108: ...ssible OHA25K ET OSA104 ET 6 Setting impossible OSE105 ET OSA105 ET 7 Setting impossible 8 Setting impossible Relative position detection scale MP type Mitsubishi Heavy Industries SV025 MTYP Motor Det...

Страница 109: ...is necessary 2 To validate the external emergency stop function add 40h 3 Setting 0x 1x 2x 3x 4x 5x 6x 7x 8x 4 ptyp x0 Not used CV 300 5 x1 CV 110 CR 10 6 x2 CV 220 CR 15 7 x3 CR 22 SV036 PTYP Power...

Страница 110: ...e electronic gears are within the specifications range 1 For semi closed loop control Reduced fraction of ELG1 ELG2 PC2 RNG1 PC1 PIT IUNIT reduced fraction IUNIT 2 NC m command unit 1 m IUNIT 2 0 1 m...

Страница 111: ...d time compensation current bias 1 0 0 0 0 0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0...

Страница 112: ...bias 1 0 0 0 0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0000 0000 SV034 SSF3 Ser...

Страница 113: ...0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 SV034 SSF3 Servo function selection 3 0000 00...

Страница 114: ...ion current bias 1 0 0 0 0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0000 0000 SV0...

Страница 115: ...ion current bias 1 0 0 0 0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0000 0000 SV0...

Страница 116: ...pensation current bias 1 0 0 0 0 0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 0 SV033 SSF2 Servo function selection 2 0000 0000 0000 0000 0000 0...

Страница 117: ...tage dead time compensation current bias 1 0 0 0 0 0 0 0 0 0 0 SV031 OVS1 Overshooting compensation 1 0 0 0 0 0 0 0 0 0 0 SV032 TOF Torque offset 0 0 0 0 0 0 0 0 0 0 SV033 SSF2 Servo function selectio...

Страница 118: ...et to 0 0 Rated speed 1 2 1000 to 1000 Set this when the limit cycle occurs in the full closed loop or overshooting occurs in positioning Select the control method with SV027 SSF1 bit1 0 vcnt Normally...

Страница 119: ...c at quadrant change is too large This compensates the torque at quadrant change This is valid only when the lost motion compensation SV027 SSF1 lmc is selected Type 1 When SV027 SSF1 bit9 8 lmc 01 Se...

Страница 120: ...ir Position feedback forward polarity Position feedback reverse polarity 5 vdir Standard setting HA motor 4 pole motor Detector installation position 90 degrees B D 6 SV017 SPEC Servo specification se...

Страница 121: ...ution of the motor end detector Detector model name SV020 setting OSE104 OSA104 100 OSE105 OSA105 1000 SV020 RNG2 Speed detector resolution 1 to 9999 kp rev SV021 OLT Overload detection time constant...

Страница 122: ...HA500L HA503L x5 HA700N x6 HA900N x7 HA LH11K2 x8 HA LH15K2 x9 xA HA150L HA153L xB xC xD xE xF Setting 8x 9x Ax Bx Cx Dx Ex Fx x0 HA43N HC52 H53 x1 HA83N HC102 HC103 HC103R x2 HA103N HC152 HC153 HC15...

Страница 123: ...g impossible Relative position detection scale MP type Mitsubishi Heavy Industries 9 Setting impossible AT41 Mitsutoyo FME type FLE type Futaba A Setting impossible AT342 Mitsutoyo B Setting impossibl...

Страница 124: ...ation stop 10 Overshooting compensation type 2 01 Overshooting compensation type 1 11 Setting prohibited C 00 Adaptive filter sensitivity standard D afse 11 Adaptive filter sensitivity increase Set 2b...

Страница 125: ...direction set this and SV042 OVS2 SV031 direction SV042 direction However the directions may be opposite depending on other settings When 1 is set the compensation won t be performed in the direction...

Страница 126: ...q iup tdt bit Meaning when 0 is set Meaning when 1 is set 0 1 2 3 4 5 tdt Td creation time setting Set to 0 For machine tool builder adjustment 6 iup Set to 1 when using any of motors from HC152 to HC...

Страница 127: ...ing power supply regeneration B rtyp 1 GZG200W260HMJ 26 80W 2 GZG300W130HMJ 2 26 150W 3 MR RB30 13 300W 4 MR RB50 13 500W 5 GZG200W200HMJ 3 6 7 350W 6 GZG300W200HMJ 3 6 7 500W 7 R UNIT 1 30 700W 8 R U...

Страница 128: ...For SV045 the hexadecimal value s higher order 8 bits and lower order 8 bits are used for different functions Setting value of SV045 Icy 256 LMCT Abbrev Parameter name Explanation Setting range Unit T...

Страница 129: ...ion control at emergency stop Set a length of time that takes from rapid traverse rate rapid to stopping Normally set the same value as the rapid traverse acceleration deceleration time constant When...

Страница 130: ...tation speed with gears 00 01 10 11 Set the spindle speed for the S analog output 10V 0 to 99999 r min 3005 3006 3007 3008 smax 1 2 3 4 Maximum rotation speed Set maximum spindle rotation speed with g...

Страница 131: ...ications such as the spindle gear specifications Up to four value can be set for gear changeover Relation of tap time constant and actual acceleration deceleration time constant For constant inclinati...

Страница 132: ...he value the coil H is selected 1 Use coil H whenever the spindle synchronous command is issued 0 1 3028 sprcmm L system tap cycle spindle forward run reverse run M command Set the M code of the spind...

Страница 133: ...rence spindle and synchronous spindle is less than the set level during spindle phase synchronization control 0 to 4095 pulse 1 pulse 0 088 3052 spplr Spindle motor spindle relative polarity Set the s...

Страница 134: ...p acceleration deceleration changeover speed 5 sptc5 as a magnification in respect to the spindle synchronization acceleration deceleration time constant spt 0 to 127 3065 spdiv5 Magnification for tim...

Страница 135: ...ing rapid traverse etc with the C axis control this position loop gain setting is valid 0 to 100 rad s 15 SP004 OINP Orientation in position width Set the position error range in which an orientation...

Страница 136: ...de Normally this is set so that the ratio in respect to SP022 VGNP1 is approximately constant 0 to 1000 60 SP024 Not used Set 0 0 0 SP025 GRA1 Spindle gear teeth count 1 Set the number of gear teeth o...

Страница 137: ...NC power OFF valid 0 Note 1 bits 0 1 and 2 are invalid for SPH Note 2 Set 0 if there is no particular explanation for the bit SP033 SFNC1 Spindle function 1 For MDS C1 SPX SPHX F E D C B A 9 8 7 6 5...

Страница 138: ...is used by Mitsubishi Set to 0 unless particularly designated 0 C ront Normal ready ON High speed ready ON 0 D This is used by Mitsubishi Set to 0 unless particularly designated 0 E 0 F poff Contacto...

Страница 139: ...ed Note 2 Set 0 if there is no particular explanation for the bit SP034 SFNC2 Spindle function 2 For MDS C1 SPM F E D C B A 9 8 7 6 5 4 3 2 1 0 mkc2 mkch mk3c mtsl bit Meaning when set to 0 Meaning wh...

Страница 140: ...0 F 0 Note Set 0 if there is no particular explanation for the bit SP035 SFNC3 Spindle function 3 For MDS C1 SPM F E D C B A 9 8 7 6 5 4 3 2 1 0 mwid lwid hwid bit Meaning when set to 0 Meaning when s...

Страница 141: ...0 5 enc2 ENC of motor 2 valid ENC of motor 2 invalid 0 6 0 7 0 8 dssm Speedometer output valid Speedometer output invalid 0 9 dslm Load meter output valid Load meter output invalid 0 A 0 B 0 C 0 D 0...

Страница 142: ...tant monitor of PLG Z phase no signal invalid Constant monitor of PLG Z phase no signal valid 0 B 0 C 0 D 0 E dplg 0 F splg This is used by Mitsubishi Set to 0 unless particularly designated 0 Note 1...

Страница 143: ...0 3 0 4 0 SP037 SFNC5 Spindle function 5 5 0 6 0 7 0 8 nosg No signal detection type Always monitoring Monitoring only in position loop or orientation mode 0 9 nsno No signal detection valid No signa...

Страница 144: ...ro speed output 0 D Iqsv 0 E lmx This is used by Mitsubishi Set to 0 unless particularly designated 0 F oplp Open loop operation invalid Open loop operation valid 0 Note Set 0 if there is no particula...

Страница 145: ...d 0 SP038 SFNC6 Spindle function 6 4 tdn This is used by Mitsubishi Set to 0 unless particularly designated 0 5 0 6 orm Orientation start memo invalid Orientation start memo valid 0 7 vfbs This is use...

Страница 146: ...motors listed below HEX setting Setting Motor name Maximum speed Correspond ing drive unit 0000 0001 SJ 2 2A 10000 r min SP 22 0002 SJ 3 7A 10000 r min SP 37 0003 SJ 5 5A 8000 r min SP 55 0004 SJ 7 5...

Страница 147: ...rtyp 1 GZG200W260HMJ 26 80W 2 GZG300W130HMJ 2 26 150W 3 MR RB30 13 300W 4 MR RB50 13 500W 5 GZG200W200HMJ 3 6 7 350W 6 GZG300W200HMJ 3 6 7 500W 7 R UNIT 1 30 700W 8 R UNIT 2 15 700W 9 R UNIT 3 15 2100...

Страница 148: ...to 160 s 12 SP056 PYVR Variable excitation min value Set the minimum value of the variable excitation rate Select a smaller value when gear noise is too high 0 to 100 50 SP057 STOD Constant transition...

Страница 149: ...d control constant Set by Mitsubishi Set 0 unless designated in particular 0 0 SP074 IGDEC Fixed control constant Set by Mitsubishi Set 0 unless designated in particular 0 0 F E D C B A 9 8 7 6 5 4 3...

Страница 150: ...iable torque limit magnifica tion at deceleration 100 SP087 SP088 SP017 Speed 0 to 32767 r min 3000 SP089 Not used Set 0 0 0 SP090 Not used Set 0 0 0 SP091 OFSN Offset compensation during motor PLG fo...

Страница 151: ...Set 0 if there is no particular explanation for the bit SP097 SEECO Orientation specification For MDS C1 SPM F E D C B A 9 8 7 6 5 4 3 2 1 0 ostp orze ksft gchg ips2 vg8x fdir oscl dmin odi2 odi1 bit...

Страница 152: ...ent at orientation completion 1 to 1000 100 SP106 IDGO Current loop gain magnification 2 in orientation control mode Set the magnification for current loop gain excitation component at orientation com...

Страница 153: ...on deceleration rate L coil magnification Set the compensation magnification of the orientation deceleration rate for the L coil Orientation deceleration rate for the L coil SP006 SP122 256 When set t...

Страница 154: ...direction CW 0 Note 1 bits 5 D and F are invalid for SPX and SPHX Set the direction with SP097 Note 2 Set 0 if there is no particular explanation for the bit SP129 SPECC C axis specifications For MDS...

Страница 155: ...5000 15 SP140 VGCP2 Second speed loop gain proportional item for cutting control on C axis Set the speed loop proportional gain when the second gain is selected for C axis cutting control 0 to 5000 63...

Страница 156: ...ion of current loop gain torque component for C axis non cutting control 1 to 1000 100 SP162 IDGC0 Current loop gain magnification 2 for non cutting control on C axis Set the magnification of current...

Страница 157: ...sive error width 8 times invalid Magnification of excessive error width 8 times valid 0 E 0 F 0 SP177 SPECS Spindle synchronous specifications Note 1 bits 5 D and F are invalid for SPX and SPHX Set th...

Страница 158: ...l mode set a speed command error range for output of the synchronous speed matching signal 0 to 1000 r min 20 SP184 Not used Set 0 0 0 SP185 SINP Spindle synchronous control In position width Set the...

Страница 159: ...n stop 0 F zrtn Zero point return direction CCW Zero point return direction CW 0 Note Set 0 if there is no particular explanation for the bit SP193 SPECT Synchronized tapping specifications For MDS C1...

Страница 160: ...gain Speed 0 to 32767 r min 0 SP200 FFCI Synchronized tapping control acceleration feed forward gain gear 1 Set the acceleration feed forward gain for selection of gear 000 during synchronized tappin...

Страница 161: ...omponent during synchronized tapping control 1 to 1000 100 SP221 PG2T Synchronized tapping control position loop gain 2 Set the second position loop gain when high gain control is applied during synch...

Страница 162: ...pindle drive unit type serial NO and software version display 0 Displays the details for the spindle drive unit 1 Displays the details for the detector converter 0 to 1 0 SP242 Vavx Fixed control cons...

Страница 163: ...hen 256 is set 32768 to 32767 1 256 fold 0 SP257 to SP320 RPM to BSD Motor constant H coil This parameter is valid only in the following two conditional cases a In case that SP034 SFNC2 bit0 1 and SP0...

Страница 164: ...e Z phase pulse width can be adjusted with the volume VR1 to VR5 on the PCB The pulse width has been adjusted at shipment and normally does not need to be adjusted 1 Checking the gap Check that the ga...

Страница 165: ...put signal waveform differs according to the number of output pulses Refer to the following table for the reference speed for each number of pulses If operation is not possible at the reference speed...

Страница 166: ...peration state normal operation 7 Run the motor at the maximum speed and confirm that the A phase and B phase output voltage peak value is larger than 0 8V on both the plus side and minus side during...

Страница 167: ...width and adjust The Z phase pulse width has been adjusted at shipment with a combination of the sensor section and PCB section having the same serial No Thus it normally does not need to be adjusted...

Страница 168: ...usting the Z phase and A phase difference 1 Stop the motor and make sure that the detection gears are not rotating The sensor could be damaged if adjustments are carried out while the gears are rotati...

Страница 169: ...it to 0 and reboot the NC power If it is already set to 0 go to step 2 2 If the SP205 setting is 0 change it to 1 3 Input forward run start The spindle motor will automatically rotate at the adjustmen...

Страница 170: ...ting is 0 change it to 1 3 Input forward run start The spindle motor will automatically rotate at the adjustment speed two stages for offset adjustment and gain adjustment 4 The adjustment results wil...

Страница 171: ...If SP240 is set to 1 change it to 0 and turn the NC power ON again If it is already set to 0 go to step 2 2 If the SP240 setting is 0 change it to 1 3 Input forward run start The spindle motor will au...

Страница 172: ...measures 4 11 4 3 3 Improving the cutting surface precision 4 14 4 3 4 Improvement of characteristics during acceleration deceleration 4 17 4 3 5 Improvement of protrusion at quadrant changeover 4 20...

Страница 173: ...ut magnification setting 1 256 to 128 fold Output pin CN9 connector MO1 Pin 9 MO2 Pin 19 GND Pins 1 11 Function Phase current feedback output function L axis U phase current FB Pin 7 L axis V phase cu...

Страница 174: ...feedback NC display unit 2 328 Display unit 1 m 10 m 0 5V 3 55ms 13 14 Collision detection estimated torque Stall 131 Stall 100 V 3 55ms 15 Collision detection disturbance torque Stall 131 Stall 100...

Страница 175: ...problem such as machine resonance occurs If sufficient cutting precision cannot be obtained at the standard VGN1 VGN1 can be raised above the standard value as long as a 70 percent margin in respect t...

Страница 176: ...or stopping and the position droop waveform could be disturbed when accelerating to a constant speed and when stopped Refer to lower left drawing This vibration cannot be suppressed by the vibration...

Страница 177: ...ed If the speed loop responsiveness is insufficient several Hz of vibration or overshooting will occur during acceleration deceleration Vibration or overshooting will also occur when VGN1 is smaller t...

Страница 178: ...n the machine system may vibrate easily SHG control changes the position loop to a high gain by stably compensating the servo system position loop through a delay This allows the settling time to be r...

Страница 179: ...tting example Explanation Setting range SV003 SV049 PGN1 PGN1sp Position loop gain 1 1 23 26 33 38 47 1 to 200 SV004 SV050 PGN2 PGN2sp Position loop gain 2 8 3 62 70 86 102 125 0 to 999 SV057 SV058 SH...

Страница 180: ...e set to the same value as actual cutting Determining the clamp rate and adjusting the acceleration deceleration time constant Features The maximum cutting rate clamp speed can be determined freely Ad...

Страница 181: ...is the higher the positioning accuracy gets however the cycle time setting time becomes longer The standard setting is 50 0 to 32767 m POINT The in position width setting and confirmation availabilit...

Страница 182: ...Notch filter 3 SV033 bit4 is a filter with frequency fixed to 1125Hz and has no depth compensation Setting method 1 Set the resonance frequency in the machine resonance suppression filter frequency S...

Страница 183: ...e ball screw and table position relation changes causing the resonance point to change the filter will track these changes If the sensitivity to detect the vibration is insufficient and the effect of...

Страница 184: ...curate the control will be however vibration tends to occur If vibration occurs adjust by lowering by 20 to 30 The value should be determined to be 70 to 80 of the value at the time when the vibration...

Страница 185: ...during high speed cutting can be improved For high speed high precision cutting machines adjust so that a value equal to or higher than the standard value can be set When VIA is set lower than the st...

Страница 186: ...ue 100 or more 3 Measure the estimated disturbance torque with the D A output and raise JL until the disturbance torque during acceleration deceleration is small until it cannot be observed Even if th...

Страница 187: ...re balanced The motor output torque will be approximately zero and the control accuracy may drop In this case the control accuracy can be improved by using the voltage non sensitive band compensation...

Страница 188: ...sition loop gain 1 1 23 26 33 38 47 1 to 200 SV004 SV050 PGN2 PGN2sp Position loop gain 2 8 3 62 70 86 102 125 0 to 999 SV057 SV058 SHGC SHGCsp SHG control gain 6 140 160 187 225 281 Always set with a...

Страница 189: ...ain during acceleration deceleration is raised equivalently Thus the torque current command required during acceleration deceleration starts sooner The synchronization precision will improve if the FF...

Страница 190: ...than the current command peak Inductive voltage compensation No Abbrev Parameter name Explanation Setting range SV047 EC Inductive voltage compensation gain Set the inductive voltage compensation gain...

Страница 191: ...tion direction setting will be as shown below with the CW CCW setting in the NC parameter If only one direction is to be compensated set the side not to be compensated as 1 No Abbrev Parameter name Ex...

Страница 192: ...s left set at 0 With this setting 40 compensation will be carried out when the command reverses from the direction to the direction and when the command reverses from the direction to the direction 25...

Страница 193: ...alue above is set for the torque offset TOF If there is a difference in the protrusion amount according to the direction make an adjustment with LMC2 Do not adjust with TOF Assume that the load curren...

Страница 194: ...the arc path increase LMCD by 10 ms at a time to find the timing that the protrusion and compensation position match Before timing delay compensation After timing delay compensation No Abbrev Paramet...

Страница 195: ...rate correctly adjust with the non sensitive band SV040 LMCT during feed forward control In this non sensitive band control the overshooting set with LMCT is ignored during feed forward control Instea...

Страница 196: ...t methods 1 Set the servo function selection 1 SV027 SSF1 bit A B OVS compensation type 3 will start 2 Observe the position droop waveform using the D A output and increase the overshooting compensati...

Страница 197: ...1 Increase in increments of 1 and find the value where overshooting does not occur The value is set in both the directions when OVS2 is set to 0 1 to 100 Stall rated current SV042 OVS2 Overshooting c...

Страница 198: ...s the motor end position according to the acceleration size so the tool end position is always controlled to the commanded position POINT 1 Always evaluate the roundness accuracy at the tool end 2 Adj...

Страница 199: ...ference circle R 25 mm F 500 mm min R 100 mm F 1000 mm min 0 00028G High speed when adjusting compensation amount R 25 mm F 10000 mm min R 100 mm F 20000 mm min 0 11G No Abbrev Parameter name Explanat...

Страница 200: ...o with the full closed loop system are the same as the semi closed loop system Vibration or overshooting will occur easily so the position loop gain is generally lower than the semi closed loop 2 Over...

Страница 201: ...ed If set too high the position droop will remain when the axis is stopped No Abbrev Parameter name Explanation Setting range Set this when the limit cycle occurs in the full closed loop or overshooti...

Страница 202: ...of the position loop gain increased with the dual feedback function is the same as the position loop gain limit for a semi closed system that does not use a tool end detector scale etc In addition the...

Страница 203: ...Servo specification selection F E D C B A 9 8 7 6 5 4 3 2 1 0 spm drvall drvup mpt mp abs vdir fdir vfb seqh dfbx fdir2 bit Meaning when 0 is set Meaning when 1 is set 1 dfbx Dual feedback control st...

Страница 204: ...ill be achieved 1 Setting the deceleration control time constant Set the time for stopping from the rapid traverse rate rapid axis specification parameter in the deceleration time constant for emergen...

Страница 205: ...20000 ms 2 Deceleration control stop distance The stopping distance LEMG when the motor is stopped with deceleration control during an emergency stop can be approximated with the following expression...

Страница 206: ...vertical drop is to be controlled set the same value as the acceleration deceleration time constant for the deceleration control time constant at emergency stop SV056 4 If the vertical axis is MDS C1...

Страница 207: ...ping Normally set the same value as the rapid traverse acceleration deceleration time constant When executing the synchronous operation put the minus sign to the settings of both of the master axis an...

Страница 208: ...ue After decelerating to a stop alarm 58 or 59 will occur and the system will stop The collision detection level for rapid traverse G0 is set with SV060 TLMT The collision detection level for cutting...

Страница 209: ...ollision detection function is valid only during SHG control 2 Set the axis unbalanced torque to the torque offset SV032 TOF Refer to 4 3 5 2 Unbalance torque compensation for details on measuring the...

Страница 210: ...tion method 1 during cutting feed won t function F clt Setting for normal use The guide value of the SV059 setting value is displayed in MPOS of the servo monitor screen SV045 TRUB Low order Frictiona...

Страница 211: ...gnal 5 4 5 2 1 Spindle control input NC to SP 5 4 5 2 2 Spindle control output SP to NC 5 9 5 3 Adjustment procedures for each control 5 15 5 3 1 Basic adjustments 5 15 5 3 2 Adjusting the acceleratio...

Страница 212: ...ck Rated 100 4096 8 30 minute rating 20 V 3 55ms 4 Speed feedback r min 13 500r min V 3 55ms 5 6 Position droop 1deg 64000 65536 671 10deg V 888 s 7 8 Feedrate F T 1deg 64000 65536 629 at 3 5ms commun...

Страница 213: ...a 30 minute stall rating 20 V unit SP253 3 SP255 8 819 2 8 256 10 256 5 6 V No Abbr Parameter name Details Setting range Standard SP255 DA1MPY DA output channel 1 magnification 0 SP256 DA2MPY DA outpu...

Страница 214: ...1 9 TL2 Torque limit 2 A TL3 Torque limit 3 B C D E F G1 Cutting bit0 READY ON command RDY This signal is input when preparations to rotate the motor are completed The forward run and reverse run comm...

Страница 215: ...s 100 Set the SP021 SP049 to SP054 torque limit value with a combination of TL1 to 3 TL3 TL2 TL1 Torque limit value TL3 TL2 TL1 Torque limit value 0 0 1 SP021 1 0 1 SP052 0 1 0 SP049 1 1 0 SP053 0 1 1...

Страница 216: ...ion command for 1 drive unit 2 motor changeover F bit0 Spindle control mode selection command 1 SC1 bit1 Spindle control mode selection command 2 SC2 bit2 Spindle control mode selection command 3 SC3...

Страница 217: ...g reverse run command WRI This is valid when the orientation start command is ON WRN Explanation WRI Explanation 1 ON Indexing is carried out in the counterclockwise CCW direction looking from the mot...

Страница 218: ...tails Spindle control input 4 F E D C B A 9 8 7 6 5 4 3 2 1 0 TLUP bit Details 0 1 2 3 4 5 6 7 8 9 A B C D E F TLUP Spindle holding force up bit5 Spindle holding force up TLUP The disturbance observer...

Страница 219: ...l is ON the motor will start rotating If an alarm occurs in the spindle drive unit this signal will turn OFF If the READY ON signal from the NC turns OFF while the spindle motor is rotating the motor...

Страница 220: ...rol and SP217 TINP during synchronous tap control bitF Limiting current CL This signal turns ON if a load higher than the spindle s excessive load withstand level is applied during spindle motor rotat...

Страница 221: ...mmand 4 signal SC4A bit4 Inputting spindle control mode selection command 5 signal SC5A The respective signal turns ON when the spindle control mode selection command 1 to 5 is input bit5 Inputting ge...

Страница 222: ...A Spindle holding force increased F bit0 Current detection CD This signal turns ON when the start signal forward run reverse run orientation is ON and the current flowing to the motor is approx 110 or...

Страница 223: ...or is stopped Zero speed ZS sequence bit4 Orientation complete ORCA This signal turns ON when the orientation command is input and the spindle position is reached the set range within the in position...

Страница 224: ...in respect to the target stop position Once this signal turns ON it will remain ON regardless of the spindle position until the orientation signal turns OFF or the next indexing operation signal is in...

Страница 225: ...rotation speed The rotation speed is received as digital signals from the NC and thus does not need to be adjusted If the spindle rotation speed does not match the commanded value due to a dimensiona...

Страница 226: ...eration time for constant torque range t1 t1 1 03 GD 2 N1 2 375 Po s 4 Acceleration deceleration time for constant output range t2 t2 1 03 GD 2 N2 2 N1 2 2 375 Po s 5 Acceleration deceleration time in...

Страница 227: ...e acceleration deceleration times do not match even when the above problems are not present the spindle motor and spindle drive unit may not be the designated products or one of the parameter settings...

Страница 228: ...increments of approx 8 When speed fluctuates is unstable at high speed range Increase SP069 in increments of approx 8 No Abbr Parameter name Details Setting range Standard SP069 VIGN Target value of...

Страница 229: ...3 1 1 8 3 1 1 16 4 3 Magnetic sensor An accurate gear ratio or pulley ratio is required from the motor shaft to the encoder rotary axis Make sure that the correct number of gear teeth is set in SP025...

Страница 230: ...tion advance in position width 16 16 16 SP102 OODR Excessive error value in orientation mode 32767 32767 32767 SP103 FTM Index positioning completion OFF time timer 200 200 200 SP104 TLOR Torque limit...

Страница 231: ...sensor polarity 0 2 Next adjust the in position shift amount for orientation control SP007 OPST so that the axis stops at the target stop point If the stop position command data is input from the enco...

Страница 232: ...test orientation time for each coil by adjusting SP119 MPGH to SP122 MPCSL in the same manner If an excessive error alarm occurs when the gear ratio is 1 10 or more and the state is not improved with...

Страница 233: ...ameter name Details Setting range Standard SP098 VGOP Speed loop gain proportional term in orientation mode Set the speed loop proportional gain in orientation mode When the gain is increased rigidity...

Страница 234: ...when the position loop gain parameters SP001 PGM and SP002 PGE are halved Readjust SP001 PGM SP002 PGE This also applies to SP119 MPGH SP120 MPGL The orientation stop direction is set to one direction...

Страница 235: ...faulty The vibration frequency is several Hz Decrease the position loop gain parameters SP001 PGM and SP002 PGE Increase the current loop gain for orientation parameters SP105 IQGO and SP106 IDGO The...

Страница 236: ...hronized tapping target value of variable speed loop proportional gain 0 to 100 100 SP199 VCST Synchronized tapping change starting speed of variable speed loop proportional gain r min 0 to 32767 0 SP...

Страница 237: ...with the following table Troubleshooting for synchronous tap trial operation Fault Cause Remedy Excessive error alarm occurs ALM52 The synchronous tap detector direction is set in reverse Check the SP...

Страница 238: ...n selection 1 aflt zrn2 afse ovs lmc omr zrn3 vfct upc vcnt bit Meaning when set to 0 Meaning when set to 1 8 Set the compensation amount with SV016 LMC1 and SV041 LMC2 9 lmc 00 Lost motion compensati...

Страница 239: ...t the pitch error compensation amount 7 The acceleration deceleration time constant is short Increase the acceleration deceleration time constant to improve the accuracy 8 The tap depth is too deep fo...

Страница 240: ...o synchronous compensation Set C axis control specification SP129 bit3 according to the specifications of the servo drive unit used for interpolation control with C axis control Synchronous compensati...

Страница 241: ...0 to 5000 60 SP145 VGCD3 Third speed loop gain delay advance item for cutting on C axis 0 to 5000 15 SP146 VGCP4 Speed loop gain proportional item for stop of cutting on C axis 0 to 5000 63 SP147 VGC...

Страница 242: ...Spindle synchronous speed loop gain proportional term 0 to 1000 63 SP179 VGSI Spindle synchronous speed loop gain integral term 0 to 1000 60 SP180 VGSD Spindle synchronous speed loop gain delay advanc...

Страница 243: ...celeration control for spindle synchronous control for 4 step setting Spindle specification parameters No Abbr Parameter name Details Setting range 3049 spt Spindle synchronization acceleration decele...

Страница 244: ...for time constant changeover speed 5 3066 spdiv6 Magnification for time constant changeover speed 6 3067 spdiv7 Magnification for time constant changeover speed 7 Set the acceleration deceleration ti...

Страница 245: ...time Calculation of multi step acceleration deceleration 3 Set the actual acceleration deceleration time constant in the parameters while maintaining a 50 margin from each time constant calculated in...

Страница 246: ...6 3 Protective functions list of units 6 5 6 3 1 List of alarms 6 5 6 3 2 List of warnings 6 10 6 4 Troubleshooting 6 11 6 4 1 Troubleshooting for each alarm No 6 11 6 4 2 Troubleshooting for each war...

Страница 247: ...ntary power failure 8 Did the trouble occur during a specific operation or command 9 At what frequency does the trouble occur 10 Is a load applied or removed 11 Has the drive unit been replaced parts...

Страница 248: ...converted into a symbol and displayed Refer to section 6 3 1 List of alarms and 6 3 2 List of warnings for details The display flickers when an alarm occurs Alarm 71 flicker LED display during power...

Страница 249: ...heck the conductivity with a tester Replace the cable The axis is not used the setting is for use inhibiting Is the axis setting rotary switch set to 7 to F Set correctly Is the connector CN1A CN1B di...

Страница 250: ...nitial communication with the motor end detector was not possible PR 19 Synchronous control detector communication error Initial communication with the master axis motor end detector was not possible...

Страница 251: ...unication error A communication data error was detected with the motor end detector or linear scale for the linear servo Or communication was cut off PR 31 Overspeed A rotation speed exceeding the mot...

Страница 252: ...inutes or more NR 52 Excessive error 1 With the servo the difference of the motor s actual position at servo ON and the theoretical position exceeded the setting value With the spindle the difference...

Страница 253: ...t with the parameters PR 6E Memory error An error was detected in the internal memory AR 6F Power supply error The power supply is not connected or an error was detected in the power supply s A D conv...

Страница 254: ...matic adjustment of the PLG PR 8C Encoder converter unit 2 judgment error A detector type not within the specifications was detected with the MDS B PJEX PR 8D Encoder converter unit 2 CPU error With t...

Страница 255: ...Turret indexing error warning The commanded turret indexing position shift amount is not within the specified range A9 Orientation feedback error warn Retrying during an orientation feedback error E1...

Страница 256: ...k whether the servo software version was changed recently The version was not changed Investigate item 2 The error is always repeated Replace the drive unit 2 Check the repeatability The state returns...

Страница 257: ...nnection fault Replace the detector cable 3 Turn the power OFF and check the detector cable connection with a tester The connection is normal Investigate item 4 The alarm is on the drive unit side Rep...

Страница 258: ...igh temperature Check the cooling fan Incomplete grounding Additionally ground Alarm No 1B Machine side detector CPU error 1 A CPU initial error was detected with the linear scale or ball screw end de...

Страница 259: ...ormality was found in the ambient environment Take remedies according to the causes of the abnormality Ex High temperature Check the cooling fan Incomplete grounding Additionally ground Alarm No 20 Mo...

Страница 260: ...r side Investigate item 6 No abnormality is found in particular Replace the detector With the absolute position system the zero point must be established 6 Check if there is any abnormality in the det...

Страница 261: ...ambient environment Ex Ambient temperature noise grounding An abnormality was found in the ambient environment Take remedies according to the causes of the abnormality Ex High temperature Check the co...

Страница 262: ...it connectors CN2 or detector connectors are disconnected The connector is not disconnected Investigate item 2 The cables are wired near each other Noise is entering from the power cable Improve the c...

Страница 263: ...aulty Check investigation item 2 and following and remove the cause of the fault Then replace the drive unit 1 Check the repeatability The alarm occurs after READY ON Investigate item 2 The setting is...

Страница 264: ...nvestigation results Remedies SV SP The rapid traverse rate is large Check the rapid traverse rate limit 1 Is the rapid traverse rate large for using a sub micron system or rotary axis The rate is not...

Страница 265: ...k the alarm No 34 items Alarm No 3A Overcurrent An excessive current was detected in the motor drive current Investigation details Investigation results Remedies SV SP Vibration is occurring Set a fil...

Страница 266: ...tigation results Remedies SV SP Occurs immediately after power is turned ON Investigate item 2 1 Does the alarm occur immediately after the power is turned ON Occurs after normal operation Investigate...

Страница 267: ...Lower the cutting load 1 Check the load value with the spindle monitor and investigate the machine s load state The cutting load is not large Investigate item 2 Locked with a mechanical lock Remove t...

Страница 268: ...e detector and machine side detector With the spindle an error was detected in the encoder feedback signal Investigation details Investigation results Remedies SV SP The connector is disconnected or l...

Страница 269: ...large Investigate item 9 The constant load torque friction unbalance is 60 or more Select the motor so that the constant load torque is 60 or less 6 Is the unbalance torque high The constant load tor...

Страница 270: ...aulty section 5 Check the brake operation Check the brake relay Check the connector CN20 connection The motor brake operation is normal Investigate item 6 The cutting load is large Lower the cutting l...

Страница 271: ...Check whether the current value on the NC Servo Monitor screen is saturated during acceleration deceleration The current value during acceleration deceleration is appropriate Investigate item 7 The FB...

Страница 272: ...e is set Check for problems on the NC side such as the position FB follow up control Alarm No 54 Excessive error 3 The motor current was not detected when the excessive error 1 alarm occurred Investig...

Страница 273: ...the motor s maximum torque Investigation details Investigation results Remedies SV SP The machine has collided Check the machining program and soft limit settings 1 Check whether the machine has colli...

Страница 274: ...x Ambient temperature noise grounding An abnormality was found in the ambient environment Take remedies according to the causes of the abnormality Ex High temperature Check the cooling fan Incomplete...

Страница 275: ...s found in particular Replace the unit 6 Check if there is any abnormality in the unit s ambient environment Ex Noise grounding The grounding is incomplete An alarm will occur easily if another device...

Страница 276: ...e is any abnormality in the unit s ambient environment Ex Noise grounding The grounding is incomplete An alarm will occur easily if another device operates Take remedies according to the causes of the...

Страница 277: ...then carry out the investigation details 2 1 Check whether any alarm has occurred on the drive unit side An alarm has not occurred Investigate item 2 The contactor has melted Replace the contactor 2 C...

Страница 278: ...ck the parameters regenerative resistor type of the drive unit to which the power supply unit s control wire CN4 is connected Servo SV036 Spindle SP041 Alarm No 6E Memory error An error was detected i...

Страница 279: ...ected at the same time other power supply alarms occur Alarm No 71 Instantaneous power failure external emergency stop An instantaneous power failure occurred Investigation details Investigation resul...

Страница 280: ...e unit controlling the power supply unit is correct The setting is correct Investigate item 3 The regenerative resistor is abnormal Replace the regenerative resistor 3 Check the regenerative resistor...

Страница 281: ...ng is incomplete An alarm will occur easily if another device operates Take remedies according to the causes of the abnormality Ex Incomplete grounding Additionally ground Noise Noise measures for oth...

Страница 282: ...the MDS B HR unit With the spindle initial communication with the MDS B PJEX was not possible Investigation details Investigation results Remedies SV SP The connector is disconnected or loose Correct...

Страница 283: ...here is any abnormality in the unit s ambient environment Ex Ambient temperature noise grounding An abnormality was found in the ambient environment Take remedies according to the causes of the abnorm...

Страница 284: ...in the same conduit as the motor s power cable or are the two cables laid in parallel near each other The wires are sufficiently separated Investigate item 3 The motor FG wire is grounded on the moto...

Страница 285: ...e position detector multi rotation counter error An error was detected in the multi rotation counter for the absolute position detector The absolute position cannot be compensated Investigation detail...

Страница 286: ...lative position data Investigation details Investigation results Remedies SV SP No abnormality is found in particular Investigate item 2 1 Check if there is any abnormality in the detector s ambient e...

Страница 287: ...imit is occurring frequently Investigation details Investigation results Remedies CV CR 1 Check the alarm No 75 items Warning No E9 Instantaneous power failure warning An instantaneous power failure o...

Страница 288: ...ayed for the servo drive unit MDS C1 V1 V2 the alarm is occurring for several related parameters Refer to the following table and correctly set the parameters Error parameter No Details Related parame...

Страница 289: ...N Check whether the forward run and reverse run signals are turned ON simultaneously No particular problems found Investigate investigation item 5 and remedy The speed command is not input correctly I...

Страница 290: ...d 1 Check the load rate during cutting No particular problems found Investigate the same matters as item 4 and remedy 6 The vibration and noise gear noise etc are large Investigation item Investigatio...

Страница 291: ...easily when a specific device operates Use noise measures on the device described on the left 4 Investigate the wiring and installation environment Is the ground correctly connected Are there any noi...

Страница 292: ...7 Maintenance 7 1 7 1 Inspections 7 2 7 2 Service parts 7 2 7 3 Adding and replacing units and parts 7 3 7 3 1 Replacing the drive unit 7 3 7 3 2 Replacing the unit fan 7 4...

Страница 293: ...itsubishi branch or your dealer for repairs or part replacements Part name Standard replacement time Remarks Smoothing capacitor 10 years Cooling fan 10 000 to 30 000 hours 2 to 3 years Servo drive un...

Страница 294: ...e drive unit Replace the unit with the following procedures 1 Replacing the servo drive unit 1 Disconnect the connectors connected to CN1A CN1B CN9 CN4 CN2L CN3L CN2M CN3M and CN20 2 Disconnect all wi...

Страница 295: ...supply unit to turn OFF before removing the unit 2 Remove the fan guard from the back of the power supply unit and remove the two fan mounting screws 3 Remove the rubber bushing for the fan power cab...

Страница 296: ...Appendix 1 Cable and Connector Specifications A1 1 Appendix 1 1 Cable connection diagram A1 2 Appendix 1 2 Connector outline dimension drawings A1 10...

Страница 297: ...ilure to observe this could lead to faults runaway or fires 1 NC bus cable SH21 cable connection diagram This is an actual connection diagram for the SH21 cable supplied by Mitsubishi Manufacture the...

Страница 298: ...ring the cable A cable up to 30m can be manufactured CAUTION 1 Do not connect anything to pins unless particularly specified when manufacturing a cable Leave OPEN 2 Contact Mitsubishi when manufacturi...

Страница 299: ...cable CNP5 cable connection diagram CNP6M cable connection diagram Drive unit connector Detector connector Pin No Pin No Green White Purple White Yellow Brown Brown Red Blue Black Drive unit connector...

Страница 300: ...CNP7A cable connection diagram Drive unit connector Detector connector Pin No Pin No Green White Purple White Yellow Brown Brown Red Blue Black Purple Brown Drive unit connector Detector connector Pin...

Страница 301: ...A1 6 CNP7B cable connection diagram CNP7H cable connection diagram Drive unit connector Detector connector Pin No Green White Purple White Yellow Brown Brown Red Blue Black Pin No Brown Purple Drive u...

Страница 302: ...tor connector Pin No Pin No Green White Purple White Yellow Brown Brown Red Purple Brown Blue Black Drive unit Pin No Green connector Red White Blue Brown Brown Drive unit connector Detector connector...

Страница 303: ...e connection diagram Drive unit connector Detector connector Pin No Pin No Green White Purple White Yellow Brown Brown Red Purple Brown Blue Black NC connector Pin No Green Red White Blue Brown Brown...

Страница 304: ...onnector Specifications A1 9 CNP5H cable connection diagram CNP8 cable connection diagram Drive unit connector Detector connector Pin No Pin No Drive unit connector NC connector Pin No Pin No Cable cl...

Страница 305: ...33 3 12 7 14 0 23 8 12 0 10 0 Manufacturer 3M Ltd Type Connector 10120 3000VE Shell kit 10320 52A0 008 Unit mm 22 0 39 0 33 3 23 8 12 7 14 0 12 0 10 0 Manufacturer 3M Ltd Type Connector 10120 6000EL...

Страница 306: ...Appendix 2 Compliance to EC Directives A2 1 Appendix 2 1 Compliance to EC Directives A2 2 Appendix 2 1 1 European EC Directives A2 2 Appendix 2 1 2 Cautions for EC Directive compliance A2 2...

Страница 307: ...quired Appendix 2 1 2 Cautions for EC Directive compliance Use the Low voltage Directive compatible parts for the servo spindle drive and servo spindle motor In addition to the items described in this...

Страница 308: ...e no fuse breaker and contactor 7 Miscellaneous 1 Refer to MDS C1 INSTRUCTION MANUAL for methods on complying with the EMC Directives 2 Ground the facility according to each country s requirements 3 T...

Страница 309: ...y input section A3 4 Appendix 3 5 Measures for various cables A3 5 Appendix 3 5 1 Measures for wiring in panel A3 5 Appendix 3 5 2 Measures for shield treatment A3 5 Appendix 3 5 3 Servomotor power ca...

Страница 310: ...ructions regulate mainly the following two withstand levels Emission Capacity to prevent output of obstructive noise that adversely affects external sources Immunity Capacity not to malfunction due to...

Страница 311: ...for the EMC measures so take the following measures into consideration Door Control panel Operation board panel Appendix 3 4 1 Measures for control panel unit 1 Use metal for all materials configurin...

Страница 312: ...the operation board and indicator with an earthing wire 2 If the operation board panel has a door use an EMI gasket or conductive packing between the door and panel to provide electrical conductance i...

Страница 313: ...the openings Device Device Device Device Noise Control panel Control panel 3 Connect the control device earthing terminal and earthing plate with a thick wire Take care to the leading of the wire Appe...

Страница 314: ...a wire and earth the end of the wire 5 When not using a shield cable for the power cable use a conventional cabtyre cable Use a metal conduit outside the cable 6 Earth the power cable on the control...

Страница 315: ...l side wall in the same manner as the servomotor power cable Mask the side wall of the control panel with paint 5 Earth at the conduit connector section in the same manner as the servomotor power cabl...

Страница 316: ...s are thin several can be bundled and clamped together Securely earth the earthing plate with the frame ground Install directly on the cabinet or connect with an earthing wire Contact Mitsubishi if th...

Страница 317: ...d dimensions A B C D A B D E C A B C D C D E A B ZCAT type ZCAT A type ZCAT B type ZCAT C type Fig 1 Fig 2 Fig 3 Fig 4 Unit mm Part name Fig A B C D E Applicable cable outline Weight Recommended ferri...

Страница 318: ...d high speed power device such as IGBT MOS FET Performance 250V series Part name HF3005A TM HF3010A TM HF3015A TM HF3020A TM HF3030A TM HF3040A TM HF3050A TM HF3060A TM HF3080A TM HF3100A TM HF3150A T...

Страница 319: ...Appendix 3 EMC Installation Guidelines A3 11 Typical characteristics 40A item 250V series 500V series Circuit diagram Outline dimensions Part name Dimensions unit mm Part name Dimensions unit mm...

Страница 320: ...nd large inverters Performance 500V series Part name CC3005C AZ CC3010C AZ CC3015C AZ CC3020C AZ CC3030C AZ CC3040C AZ CC3050C AZ CC3060C AZ CC3080C AZ CC3100C AZ CC3115C AZ CC3150C AZ Rated voltage 5...

Страница 321: ...ce 500VDC across terminal and case 100M min at 25 C 70 RH 5 Leakage current 250V 60Hz 3 5 mA max 8 mA max 6 DC resistance 30 m max 11 m max 5 5 m max 3 5 m max 7 Temperature rise 30 C max 8 Working am...

Страница 322: ...attenuation EMI data for independent control panel EMI data for control panel noise filter with six axis servo unit mounted MX13030 Outline drawing MX13030 MX13050 Model MX13030 MX13050 A 66 81 B 45 5...

Страница 323: ...15 MX13100 MX13150 Model MX13100 MX13150 A 130 165 B 90 110 C 20 27 5 D 115 150 5 E 37 5 57 5 F 18 23 G 174 176 H M6 phillips head screw M8 slotted screw hexagon I 21 27 J 37 5 56 5 K 115 149 5 L 276...

Страница 324: ...V Electrostatic capacity Service temperature RAV 152BYZ 2A 3AC 430V 500V 1476V 2500A 20kV 35pF 20 to 70 C Outline dimension drawings Circuit diagram 2 Surge protector RCM Series Okaya Electric Co Ltd...

Страница 325: ...ling the surge absorber CAUTION 1 The wires from the surge protector should be connected without extensions 2 If the surge protector cannot be installed just with the enclosed wires keep the wiring le...

Страница 326: ...spindle drive unit categories based on higher harmonic suppression countermeasure guidelines A4 1 Appendix 4 1 Servo spindle drive unit categories based on higher harmonic suppression countermeasure...

Страница 327: ...ng capacitor with no reactor K31 3 4 AC spindle drive unit MDS A SP SPA MDS B SP SPA SPH SPM SPX MDS C1 SP SPH SPM SPX Series 3 3 phase bridge smoothing capacitor with no AC reactor K32 1 8 Usage cond...

Страница 328: ...Revision History Date of revision Manual No Revision details June 2004 BNP B2365 First edition created...

Страница 329: ...ble cases simultaneous revision is not possible Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product Duplication Prohibited This manual may n...

Страница 330: ...0406 MEE Specifications subject to change without notice Printed in Japan on recycled paper MODEL Manual No MODEL CODE MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE MITSUBISHI DENKI BLDG 2 2 3 MARUNOUC...

Результаты поиска

Содержание MELDAS MDS-C1

Отзывы:

Похожие инструкции для MELDAS MDS-C1

Бренды по названию

Популярные бренды

Mitsubishi MELDAS MDS-C1, Инструкция по эксплуатации

Результаты поиска

Содержание MELDAS MDS-C1

Отзывы:

Похожие инструкции для MELDAS MDS-C1

Бренды по названию

Популярные бренды