MITECH MH660 Скачать руководство пользователя страница 20

19

mvip@mitech-ndt.com

5.1.2 Coupling

The following requirements must be met for the coupling:

The contact surface of the sample and the surface of the base plate must be level, flat and ground

smooth.

The impact must be carried out perpendicular to the coupled surface.

Impact devices types

Minimum sample thickness for coupling

D, DC, DL, E

3mm

G

10mm

C

1mm

Coupling procedure:

Apply a thin layer of coupling paste to the

contact surface of the specimen.

Application of coupling paste.

Press the specimen firmly against the base

plate and spread the paste using circular

motions.

The coupling process has been carried out

properly if there is no longer any metallic contact

between the parts.

Rubbing both parts

Carry out the impact vertically on the

specimen.

The coupling ensures a rigid connection between

the two parts, the absence of surface stress on the

specimen and thus reliable test values.

Coupled specimen

Insufficiently coupled samples produce large variations of individual measurements, HL values which are

too high and the operation is characterized by a rattling noise upon impact of the test tip.

5.1.3 Surface curvature of the test piece

Make sure that the radius of curvature of the sample surfaces is not less than 30 mm.

The unit can only work properly when the impact body is in a particular position in the guide tube at the

time of impact on the test surface. In the standard position, the tip of the impact body is precisely at the

end of the tube.

Impact device types

Radius

Impact device type G

min

R

=50 mm

Impact device types D/DC, C and E

min

R

=30 mm

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Содержание MH660

Страница 1: ...MITECH CO LTD www mitech ndt com www ponpe com ...

Страница 2: ...gs 8 4 Settings 8 4 1 Test settings 9 4 2 Memory manager 12 4 3 Base calibration Impact device calibration 12 4 4 Multi point calibration 13 4 5 System configuration 14 4 6 HLX conversion function 16 4 7 Product information 17 4 8 Replace the batteries 17 4 9 Communication 17 4 10 Print via Bluetooth 17 5 Operation 18 5 1 Preparation of the sample 18 5 2 Triggering the impact 20 5 3 Conversion Dev...

Страница 3: ...cally detected and corrected after base calibration except type G high measuring accuracy in every impact direction convenient measurement in any position Scale Integrated conversion of the measured values to other popular hardness scales e g HRC Rockwell HRB HV Vickers HB Brinell HS Shore HL Leeb Rm Tensile strength for steel Calibration Base calibration function and multi point calibration funct...

Страница 4: ...aline batteries Continuous operating period about 100 hours with default brightness Communication USB1 1 PC software is provided to transfer data between the instrument and PC Bluetooth support Multiple display languages English Chinese etc Weight Approximately 220g Dimensions 120mm 67mm 31mm 1 3 Standards and regulations applied ASTM A956 2006 CNAL T0299 2008 JIS B7731 2000 DIN 50156 2007 DGZfP G...

Страница 5: ...t rings Refer to Table 3 and Table 4 in the appendix Note Test block It is necessary to regularly conduct 3 to 10 test impacts on a reference hardness object to verify the correct operation of the instrument Various test blocks are available depending on the users hardness requirements For added convenience the test blocks also indicate the reference hardness value in different hardness scales Sup...

Страница 6: ...ay and stored in the unit memory if set to strore 2 3 Other impact devices DC DL C D 15 E G The main unit can be combined with any impact device to accommodate specific needs Special impact devices are available for use in confined spaces with special component geometry or surface finish 2 4 Leeb rebound principle for hardness testing This hardness tester operates according to the Leeb principle i...

Страница 7: ...ted Functions are programmed and assigned to the function keys F1 to F3 Note that the assignment of the function keys changes depending on the current dialog menu Testing operation could be carried out under this main screen After each impact it will display a singled measured value impact count plus one the buzzer would alert a long howl if the measured value is not within the tolerance limit Whe...

Страница 8: ...orked surfaces produce excessively large HL values the actual hardness is less than measured 3 Startup 3 1 Power supply Two AA size alkaline batteries are needed as the power supply The battery compartment is situated at the instrument back The cover is fastened with two screws To insert the batteries Loosen the two screws of the battery cover Lift the cover off upward Insert the batteries into th...

Страница 9: ...ll shut off automatically if the battery capacity level is too low 3 4 Configuration of the standby settings To save battery power the device supports the following power states Run state The main unit is running at full frequency Standby state After 5 seconds default setting the brightness of the LCD display is tuned to a low level and the CPU is running at reduced frequency This has no effects o...

Страница 10: ...d corrected Material Steel and cast steel Hardness scale HLD if available for connected impact device type Average times three 4 1 1 Impact device setting The impact device setting can be fixed to a specific type of impact device depending on the one connected to the main unit As an alternative AUTO item can also be selected to identify the type of the impact device automatically Press arrow keys ...

Страница 11: ... is preferable 4 1 3 Material setting Press arrow keys or F2 key to navigate to the desired material Press or F3 key to confirm the selection Press key to cancel the change and close current dialog box Note Material selection will affect all measurements in the current measurement series Hardness scale recovers to HL automatically when material selection is changed So please select material before...

Страница 12: ...the user to convert hardness readings into tensile strength Note Only impact device D and DC have the function of strength test option You can not change the Hardness Strength setting fixed to hardness when using other types of impact device Press or F3 key to select between hardness and strength while the Hardness Strength item is high lightened The Hardness Strength setting would be set to hardn...

Страница 13: ... value and all individual test value Press arrow keys to navigate up and down Press F3 or key to close the dialog box 4 3 Base calibration Impact device calibration Base calibration is based on a standard conversion function std H L and shifts this vertically so that the conversion of the specified HL value L1 coincides with the known converted value H1 Base calibration is typically used if only o...

Страница 14: ...ailable The workpieces to be measured are made from the same material and are neither significantly harder than the hardest reference piece nor significantly softer than the reference piece Before starting the multi point calibration process prepare 2 to 5 reference blocks with known hardness value calibrated using other test method The reference blocks should conform to the measuring conditions o...

Страница 15: ...em configuration Press arrow keys or F2 key to navigate up and down Press or F3 key to change current setting or open the setting dialog box Press or F1 key to return to the main menu Preselected parameters of system configuration Auto save Disabled Key sound Enabled Warn sound Enabled LCD brightness 20 of the full brightness Display standby After 5 seconds of idleness no operating Auto power off ...

Страница 16: ...m Selecting Disable item will forbid the main unit switching into standby state The main unit goes into standby state after a period of time as selected Trigger the impact or press any key to reactivate the main unit from standby state 4 5 6 Configuration of the auto power off settings The change from standby state to power off state is controlled by the setting of auto poweroff delay The time del...

Страница 17: ... Reset function All the stored data inside the main unit and user calibration will be cleared during system reset And the instrument settings will be reset to default To reset the instrument Activate the System Reset function Then you will see right dialog Press F3 key to confirm the reset operation Or press F1 key to cancel the reset operation NOTE The effects of resetting the instrument may not ...

Страница 18: ...B cable Lift the rubber flaps to uncover the connection port Insert the mini USB end of the USB cable into the USB socket on the upside of main body Insert the other end into the USB port of the computer After installing the DataPro software and the USB driver you can download the stored test data from the tester The DataPro software helps manage and format stored data for high speed transfer to t...

Страница 19: ...t force of short duration is generated when the impact body hits the measuring surface Impact device types Classification of samples Max impact force heavy Medium weight Light weight D DC DL E More than 5 0 kg 2 0 5 0 kg 0 05 2 0 kg 900N 90kgf G More than 15 0 kg 5 0 15 0 kg 0 50 5 0 kg 2500N 250kgf C More than 1 5 kg 0 5 1 5 kg 0 02 0 5 kg 500N 50kgf For heavy samples of a compact shape no partic...

Страница 20: ...ing both parts Carry out the impact vertically on the specimen The coupling ensures a rigid connection between the two parts the absence of surface stress on the specimen and thus reliable test values Coupled specimen Insufficiently coupled samples produce large variations of individual measurements HL values which are too high and the operation is characterized by a rattling noise upon impact of ...

Страница 21: ...is released by the catch chunk and launched onto the test surface with a defined energy The result is immediately shown in the selected hardness scale on the display If the indicating device has previously been in standby mode it will return to run mode again immediately due to the measuring process Testing Repeat the procedure for a further impact After closing the measurement series the statisti...

Страница 22: ...for the conversion of one static hardness value to another If the measurement series is not yet closed a conversion scale can be selected at any time before during or after the measuring process Number of impacts per measuring area Test each measuring area by at least 3 to 5 impacts Do not impact the same point more than once If the range within the same measuring area exceeds R 30HL check whether...

Страница 23: ...unctions The tip ball of the impact device is badly worn Replace the tip ball The test sample is not properly supported Support the test sample properly Measured values on test block are continuously too low Impact device is dirty Impact body is damaged Replace impact body Measured values on test block are continuously too high Impact body tip flattened Replace impact body Test block is worn Repla...

Страница 24: ...m of guide tube and take it out for 5 times Step4 install the impact body and support ring when complete Release the impact body after use Any lubricant is prohibited inside the impact device Maintenance of the impact body To ensure that the impact body is good condition it should be tested regularly on a test block performance check The impact body is subject to wear and can be easily and economi...

Страница 25: ...rranty When used in accordance with the manufacturer s written instructions and under normal operating conditions the instrument is conditionally guaranteed to be free from defects in material and workmanship for a period of two years from date of shipment This warranty shall not apply to equipment subjected to misuse or abuse improper installation alteration neglect or accident Excluded from this...

Страница 26: ...3 3 99 3 31 8 102 1 35 8 102 6 30 6 96 8 Cold work tool steel HRC 20 4 67 1 19 8 68 2 20 7 68 2 22 6 70 2 HV 80 898 80 935 100 941 82 1009 Stainless steel HRB 46 5 101 7 HB 85 655 HV 85 802 Grey cast iron HRC HB 93 334 92 326 HV Nodular cast iron HRC HB 131 387 127 364 HV Cast aluminum alloys HB 19 164 23 210 32 168 HRB 23 8 84 6 22 7 85 0 23 8 85 5 BRASS cop per zinc alloys HB 40 173 HRB 13 5 95 ...

Страница 27: ...rbon steel 500 710 737 1670 3 Cr steel 500 730 707 1829 4 Cr V steel 500 750 704 1980 5 Cr Ni steel 500 750 763 2007 6 Cr Mo steel 500 738 721 1875 7 Cr Ni Mo steel 540 738 844 1933 8 Cr Mn Si steel 500 750 755 1993 9 Super strength steel 630 800 1180 2652 10 Stainless steel 500 710 703 1676 sale ponpe com ponpe com ...

Страница 28: ... tightly 5kg 2 5kg 0 05 2kg 5kg 2 5kg 0 05 2kg 1 5kg 0 5 1 5kg 0 02 0 5kg 15kg 5 15kg 0 5 5kg 5kg 2 5kg 0 05 2kg Min thickness of sample Coupling tightly Min layer thickness for surface hardening 5mm 0 8mm 5mm 0 8mm 1mm 0 2mm 10mm 1 2mm 5mm 0 8mm Size of tip indentation Hardnes s 300HV Indentation diameter Depth of indentation 0 54mm 24μm 0 54mm 24μm 0 38mm 12μm 1 03mm 53μm 0 54mm 24μm Hardnes s 6...

Страница 29: ...5 17 For testing cylindrical inside surface R12 5 R17 6 HZ16 5 30 For testing cylindrical inside surface R16 5 R30 7 K10 15 For testing spherical outside surface SR10 SR15 8 K14 5 30 For testing spherical outside surface SR14 5 SR30 9 HK11 13 For testing spherical inside surface SR11 SR13 10 HK12 5 17 For testing spherical inside surface SR12 5 SR17 11 HK16 5 30 For testing spherical inside surfac...

Страница 30: ...eporting to repair sheet In accordance with the international relevant regulations the following are not within the scope of free warranty Damage caused by man made or improper keeping Self dismantle or non special repair shop dismantle Do not follow the requirement of service registration or warranty expired Consumable parts Service promise MITECH users have lifelong maintenance service Free main...

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