Mipex MIPEX-04 Скачать руководство пользователя страница 10

 

Optosense LLC 

USER MANUAL 

Design department 

MIPEX-04 ULTRA-LOW POWER INFRARED GAS SENSOR 

 

ESAT.100000.00.02 UM 

Revision 02 

December 12th, 2016 

Page 10 of 41 

THE SOLE PROPERTY OF OPTOSENSE LLC. ANY REPRODUCTION WITHOUT THE WRITTEN PERMISSION OF OPTOSENSE LLC IS PROHIBITED. 

 

6.  INSTALLATION AND SERVICE 

 

 

MIPEX-04  may  accumulate  an  electrostatic  charge  on  its  housing.  Thus, 
there  is risk  of  electrostatic  discharge.  Clean  only  using  a  damp  cloth. Note 
this during installation and use of sensor in the end-user equipment. 

 

Sensor  must  be  mounted  with  its  contacts  soldered  to  mating  PCB  pads. 
Using of brazing furnace for this purpose is not allowed. Soldering conditions 
stated in 6.2 must not be violated. Spot soldering only. 

 

Maximum pressure load on sensor top surface must not exceed 1 MPa. 

 

It is not allowed to apply pressure on sensor side surface. 

 

Span  calibration  is  necessary  during  initial  installation  to  gas  analyzers  and 
during  preparation  for  the  yearly  tests.  Manual  zeroing  must  be  performed 
after prolonged storage without power supply, after transportation as well as 
after dust filter is applied (see Appendix D.1). 

 

It is required to perform span calibration at least once in 2.5 years. 

6.1. Preparation 

 

If sensor has been kept in transport containers at temperatures below  zero centigrade, 
leave it at 10…35 °C for at least an hour. 

 

Remove the packaging. Make sure there are no mechanical injuries on sensor surfaces. 

6.2. Mounting 

Sensor  should  be  mounted  with  its  contacts  soldered  to  mating  PCB  pads.  Spot  soldering 

only. Maximum soldering temperature is 350 

°C; maximum soldering time is 3 s. 

Recommended mating board configuration and sensor pinout are shown in Appendix A. 

End-user  equipment  design  has  to  provide  that  sensor  is  free  of  excessive  pressure  on  its 

housing, ingress of dust, dirt and condensed moisture, as these factors may affect the accuracy of 
measurement. It is recommended to use dust filter (available as an option; see Appendix E). Filter 
has to be checked regularly and replaced when fouling is significant. 

6.3. Electrical conditions 

 

 

During first 0.01 seconds after power up, sensor consumes up to 18 mA (see 
Fig. 1). 

 

During  operation  MIPEX-04  has  pulsed  power  consumption.  Pulse  repetition 
period  is  about  320  ms,  maximum  surge  current  is  4  mA.  Average  power 
consumption is 35 

μA (see Fig. 2 and Fig. 3)

 

Sending  any  command more  often  than  one time  per  2 second (0.5  Hz)  may 
reduce sensor accuracy and increase its current consumption. 

Use intrinsically safe circuit connections represented in Appendix B. 

Sensor  power  supply  has  to  follow  requirements  of  IEC  60079-0  and  IEC  60079-11,  with 

rated output range of intrinsically safe DC voltage U

0

 of +

2.8…+5.0 V, with rated power range P

0

 of 

0.02…0.13 W. Current provided by power supply unit must be 20 mA ≤ I

0

 

≤ 200 mA. 

Содержание MIPEX-04

Страница 1: ...ARED GAS SENSOR ESAT 100000 00 02 UM Revision 02 December 12th 2016 Page 1 of 41 THE SOLE PROPERTY OF OPTOSENSE LLC ANY REPRODUCTION WITHOUT THE WRITTEN PERMISSION OF OPTOSENSE LLC IS PROHIBITED ULTRA...

Страница 2: ...PROHIBITED Document revisions Rev Date Common changes 02 December 12th 2016 Formatting Temperature zero adjustment manual mode has been excluded see Appendix D 2 Added information on displaying certai...

Страница 3: ...ted 13 7 Storage and transporation 14 8 Warranty 15 9 Contacts 16 Appendix A Sensor types and characteristics 17 Appendix B Connection diagram 23 Appendix C Sensor communication protocol 26 Appendix C...

Страница 4: ...9 10 1 and Class I Division 1 Group A B C D according to UL Std 913 CAN CSA Std C22 2 No 157 92 Any command stated in this UM as X where X stands for a command text consisted of any number of characte...

Страница 5: ...nly in the wavelength range of infrared radiation absorbed by gases while the other one detects radiation only in the wavelength range of 3 5 3 7 m Gas flowing through the cell absorbs the radiation o...

Страница 6: ...ectancy 3 not less than years 7 IP rating 20 without dust filter 54 if a dust filter provided by Optosense LLC is applied see Appendix E Table 3 Measurement specifications Typical measurement range vo...

Страница 7: ...specifications marking and standards compliance Operating supply voltage VDC 2 8 5 0 Max supply voltage VDC 5 5 Communication interface UART Average current A 35 Marking and standards compliance Senso...

Страница 8: ...oviding the required electrical clearances and creepage paths in accordance with EN 60079 11 Combined intrinsically safe sensor circuits parameters IECEx ATEX Ui 5 5 V Ii 200 mA Pi 0 13 W Ci 26 F Li 0...

Страница 9: ...ending any command more often than one time per 2 second 0 5 Hz may reduce sensor accuracy and increase its current consumption Correct measurement is provided when ambient temperature changes not fas...

Страница 10: ...entigrade leave it at 10 35 C for at least an hour Remove the packaging Make sure there are no mechanical injuries on sensor surfaces 6 2 Mounting Sensor should be mounted with its contacts soldered t...

Страница 11: ...and is designed for continuous 24 7 operation End user equipment UART transceiver should meet the requirements of standards IEC 60079 0 IEC 60079 11 Sensor UART transceiver communication properties a...

Страница 12: ...EN PERMISSION OF OPTOSENSE LLC IS PROHIBITED Fig 2 Typical voltage drop within a single operating period 3 3 V Input R 100 Ohm Fig 3 Typical voltage drop within a single operating period and while dat...

Страница 13: ...tion value is displayed as 32767 hex 7FFF Sensor updates information about concentration every 1 32 0 04 seconds depends on ambient temperature and whether UART is active or not Correct measurement is...

Страница 14: ...AGE AND TRANSPORATION Transportation can be done by all means of transportation in covered vehicles as well as in a heated pressurized plane compartments in accordance with the rules of cargoes transp...

Страница 15: ...if any damage is caused by exposure to extremely high or low temperatures corrosion oxidation ingression of any foreign objects materials liquids insects if sensor was damaged by using connection circ...

Страница 16: ...6 Page 16 of 41 THE SOLE PROPERTY OF OPTOSENSE LLC ANY REPRODUCTION WITHOUT THE WRITTEN PERMISSION OF OPTOSENSE LLC IS PROHIBITED 9 CONTACTS MIPEX TECHNOLOGY ptosense LLC 27AD Engelsa prospekt St Pete...

Страница 17: ...C ANY REPRODUCTION WITHOUT THE WRITTEN PERMISSION OF OPTOSENSE LLC IS PROHIBITED APPENDIX A SENSOR TYPES AND CHARACTERISTICS MIPEX 04 B RX 3 1 Interface options 1 UART Housing type 3 Plastic Applicati...

Страница 18: ...X code MIPEX 04 1 00 3 1 CH4 CH4 0 2 5 10 40 00 MIPEX 04 1 10 3 1 0 5 10 MIPEX 04 1 20 3 1 0 100 20 MIPEX 04 1 01 3 1 0 2 5 40 60 01 MIPEX 04 1 11 3 1 0 5 11 MIPEX 04 1 21 3 1 0 100 21 MIPEX 04 1 02 3...

Страница 19: ...ation at 40 C test 20 RH 50 RH 90 RH 0 2 vol or 10 of indication whichever is greater within the range of 10 20 C and 25 40 C 0 4 vol or 20 of indication whichever is greater within the range of 40 10...

Страница 20: ...IBITED Fig 4 Typical sensitivity of MIPEX 04 1 XX 3 1 target and calibration gas is CH4 to other hydrocarbons Fig 5 Typical sensitivity of MIPEX 04 2 XX 3 1 target and calibration gas is C3H8 to other...

Страница 21: ...M Revision 02 December 12th 2016 Page 21 of 41 THE SOLE PROPERTY OF OPTOSENSE LLC ANY REPRODUCTION WITHOUT THE WRITTEN PERMISSION OF OPTOSENSE LLC IS PROHIBITED Table 7 Sensor pinout Pin Purpose 8 2 8...

Страница 22: ...RED GAS SENSOR ESAT 100000 00 02 UM Revision 02 December 12th 2016 Page 22 of 41 THE SOLE PROPERTY OF OPTOSENSE LLC ANY REPRODUCTION WITHOUT THE WRITTEN PERMISSION OF OPTOSENSE LLC IS PROHIBITED Fig 7...

Страница 23: ...SENSE LLC IS PROHIBITED APPENDIX B CONNECTION DIAGRAM MIPEX 04 X XX 3 1 Combined input parameters IECEx ATEX Ui 5 5 V Ii 200 mA Pi 0 13 W Ci 26 F Li 0 mH CAN CSA Vmax 5 5 V Imax 200 mA Pmax 0 13 W Ci...

Страница 24: ...NSE LLC IS PROHIBITED UART Extended power supply Micro USB Pin 1 2 3 4 NET 5V D GND D Pin 1 2 NET SPC GND Vmes NET RxD TxD PWR R MIPEX 04 NET PWR GND EMPTY TxD RxD GND GND GND GND GND GND GND GND 5 NE...

Страница 25: ...INFRARED GAS SENSOR ESAT 100000 00 02 UM Revision 02 December 12th 2016 Page 25 of 41 THE SOLE PROPERTY OF OPTOSENSE LLC ANY REPRODUCTION WITHOUT THE WRITTEN PERMISSION OF OPTOSENSE LLC IS PROHIBITED...

Страница 26: ...e 1 stop bit no parity checking Electrical parameters of UART transceiver are pointed in section 6 3 General command format any command stated in this UM as X where X stands for a command text consist...

Страница 27: ...command to request measured data is X as it requires minimum power to process it Sending rate of these commands should not be more than 0 5 Hz Request syntax USER mode OEM mode Response description Co...

Страница 28: ...2 1 2 3 Byte data C1H7 C1L hex 0x40 C1H C1L Table 9 Structure of response to DATA command Command DATA hex 44 41 54 41 0D Byte number 1 5 6 Byte data C1 hex 0x0D Table 10 Structure of response to DATA...

Страница 29: ...pera ture changes faster than by 0 6 C min Do not perform span calibration or zeroing 5 22 Dynamic temperature mode tempera ture changes faster than by 2 C min Do not perform span calibration or zeroi...

Страница 30: ...urrent password for switching com mands level from USER to OEM XXXX stands for old password and YYYY stands for new one New password should contain only digits 0 9 in ASCII format UART yes yes USER or...

Страница 31: ...the coefficient value incre mented to 10000 for example to write the scale coefficient of 0 009 send CALB2 00090 This com mand can be used to recalibrate sen sor if scale coefficient is known The scal...

Страница 32: ...r INIT FAULT Resets sensor to the factory calibration settings SETC XXXXX yes yes SETC XXXXX OK or SETC XXXXX FAULT Intended for determining the current ambient temperature in Celsius degrees XXXXX st...

Страница 33: ...s USERDATAXX YYYYY OK Writes a number YYYYY 00000 99999 to cell XX 00 09 of sensor memory user section Table 12 Status word displaying in concentration field while INDSIG mode is active Concentration...

Страница 34: ...ld be carried out by qualified personnel outside of an explosive area under normal conditions in the following sequence 1 Communicate sensor via UART interface example based on MIPEX 04 interface boar...

Страница 35: ...mosphere and check sensor readings 7 For methane sensors calibrated up to 100 vol repeat the procedure steps 3 4 and 5 with CGM 4 If requirements to sensor readings variation are not met in accordance...

Страница 36: ...in the State Register or in the Standard designation 1 N2 0 ISO 2435 73 2 C3H8 N2 0 85 50 0 05 0 015 5328 90 3 C3H8 N2 1 6 94 0 1 0 05 EM 06 01 648 Appendix D 2 Temperature dependence of zero adjustm...

Страница 37: ...POWER INFRARED GAS SENSOR ESAT 100000 00 02 UM Revision 02 December 12th 2016 Page 37 of 41 THE SOLE PROPERTY OF OPTOSENSE LLC ANY REPRODUCTION WITHOUT THE WRITTEN PERMISSION OF OPTOSENSE LLC IS PROHI...

Страница 38: ...oroplastic membrane Vladipor MFFC TC 6 55 221 1413 2004 On the filter back side there is an adhesive layer 3M Double Linered Laminating Adhesive 7952 in hatched areas in Fig 14 Fig 14 Dust filter outl...

Страница 39: ...rt send log file with periodic responses to command F which is intended exclusively for detailed diagnostics It returns comprehensive information on sensor readings and its status Sensor power consump...

Страница 40: ...ts 19 Hex 0x09 Tabulation symbol 20 24 Uref Reference signal in ADC counts 25 Hex 0x09 Tabulation symbol 26 30 Stz0 The ratio St considering ZERO and ZERO2 coefficients 31 Hex 0x09 Tabulation symbol 3...

Страница 41: ...lower than it is allowed A possibility of exposure to moisture Dry sensor After drying if this status lasts longer than for 20 minutes at stable conditions replace sensor 31 8 The ratio Stz0 exceeds...

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