Minuteman MC32036CE Скачать руководство пользователя страница 10

7

TROUBLE SHOOTING

1. Inefficient scrubbing - floors are smeared in appearance.

Solution:

 Use proper type and correct amount of detergent. Replace worn or damaged scrub

attachments. Increase force on scrubbing head.

2. Squeegee streaks.

Solution:

 Check rear squeegee rubber for imbedded objects, clean; reverse, or replace if worn or

damaged. Make sure scrub solution is being fed onto brush properly. Use more scrubbing solution.
Replace well-worn scrubber attachments.

3. Odor development.

Solution:

 Inspect and clean thoroughly the vacuum tank, solution tank, squeegee, vacuum motor,

vacuum hose

. NOTE:

 Super Staph-Trole 256 disinfectant cleaner can be helpful in reducing odors.

4. Vacuum not picking up.

Solution:

 Water lift should be 60-65" with fully charged batteries. Check seals around vacuum motor

and hose connections. Check vacuum tank drain hose and plug to insure seal. Check hoses for
holes. Clean out squeegee inlet and check squeegee rubbers for severe wear. Make sure solution is
properly feeding into scrubhead attachments. Clean and/or repair vacuum motor.

5. Charger malfunction.

Solution:

 Consult maintenance and repair data contained in brochure herewith for detailed

information. In general, make sure charger is put in upright position when charging - this helps keep
unit cool. Do not cover charger when it is in use. Make sure connectors on inlet and outlet cords are
not broken. Check AC input voltage - it should be 110 volts, 120 volts, maximum. Replace faulty
fuses, ammeter, timer, or other components, when necessary.

6. Use cycle too short.

Solution:

 Check voltage on batteries after full charging; output voltage should be 43-45 volts with

specific gravity at 1.260-1.265. Check battery electrolyte level. Check for loose or corroded battery
leads and connections. Replace batteries that will not hold a charge. Lubricate casters. Reduce
scrubbing pressure. Check brushes on motors, especially on vacuum motor. Replace brushes on
motors when needed. Test charger for output, it may need repair.

7. Motors will not start or run.

Solution:

 Check battery leads and connection for corrosion and looseness; correct if required.

Check switches for proper contacting; replace if required. Check motor brushes; replace brushes or
motors if required.

8. Speed control does not function.

Solution:

 The speed control has built-in protection to guard against reversed connections, check

battery connections. Machine locked in high or low speed. Inspect entire speed control for burn
marks of components that have broken. These would be caused by a direct short in the circuit.
Replace entire control as needed.

Содержание MC32036CE

Страница 1: ...Model MC32036QP MC32036CE 320 Floor Scrubber Traction Driven Revised 8 03 OPERATION SERVICE PARTS CARE ...

Страница 2: ......

Страница 3: ... 4 Operating Instructions 5 Maintenance of Machine 6 7 Main Polyethylene Components 8 9 RecoveryTank 10 Solution Tank 11 Drive Assemblies 12 13 Main Frame 14 15 ConsoleAssembly 16 17 ScrubheadAssembly 18 Squeegee MechanismAssembly 19 SqueegeeAssembly Complete 20 Wiring Diagram Standard Model 21 Wiring Diagram CE Model 22 ...

Страница 4: ...rforming any maintenance procedures Store or park this machine on a level surface only These machines are designed for level floor operation only DO NOT OPERATE on ramps or inclines Battery acid can cause burns When working on or around batteries wear protective clothing and safety glasses Remove metal jewelry Do not lay tools or metal objects on top of batteries This machine is not suitable for p...

Страница 5: ...op of batteries BATTERY INSTALLATION 1 Raise tank assembly by raising rear cover and disconnecting vacuum recovery hose Fig 1 2 Tilt recovery tank 3 Install batteries as shown in figure 2 CHARGING OF BATTERIES Charging of batteries generates explosive gases DO NOT CHARGE BATTERIES WHEN OPEN FLAMES OR SPARKS ARE PRESENT DO NOT SMOKE Make sure the charger is turned off before disconnecting it from t...

Страница 6: ...stle urethane finish Dense Fill uneven concrete floors Power Scrub Nylon impregnated Long Rust Red Blue Moderate aggressive with 120 Grit Silicon scrubbing tile floors Carbide Fine Bristle concrete floors Dense Fill Poly Grit Nylon impregnated Long Green Brown Black Aggressive stripping with 80 Grit and scrubbing tile Silicon Carbide floors unfinished Coarse Bristle concrete floors Strata Grit Nyl...

Страница 7: ... may be turned upside down The notch which is normally on the bottom will now be located on the top side This adjustment allows the rear squeegee blade a larger deflection than normal 7 Make sure that there is an even deflection on the entire length of the rear blade Adjust the castors and retighten the wing jam nuts to lockthe caster setting in place 8 Pitch adjustment is necessary if the outer e...

Страница 8: ... vacuum will turn off With the switch in automatic mode the squeegee will automatically lower in forward movement of the machine and vacuum will turn on When the machine is reversed the squeegee will automatically raise and the vacuum motor will turn off 7 Solution Control 2 The solution lever is a mechanical cable that opens the solution valve This lever must be moved to the full on position then...

Страница 9: ...Replace with Part No 833474 When installing new brushes also inspect commutator for pits and or excessive wear Replace motor with Part No 742714 if commutator is in poor condition LUBRICATION 1 Grease casters once every week two fittings per caster or 15 hours 2 Oil all moving parts such as hinges and pressure points once every month or every 60 hours SQUEEGEE RUBBERS When the thick rear squeegee ...

Страница 10: ...al make sure charger is put in upright position when charging this helps keep unit cool Do not cover charger when it is in use Make sure connectors on inlet and outlet cords are not broken Check AC input voltage it should be 110 volts 120 volts maximum Replace faulty fuses ammeter timer or other components when necessary 6 Use cycle too short Solution Check voltage on batteries after full charging...

Страница 11: ...8 ...

Страница 12: ...ner Left Side 24 320231 1 Rubber Skirt Left Side 25 320124 1 Plastic Skirt Left Side 26 320234 4 Skirt Pin 27 320235 1 Center Skirt Weldment 28 320232 1 Rubber Skirt Center 29 320227 1 Skirt Retainer Center 30 320123 1 Plastic Skirt Right Side 31 320230 1 Rubber Skirt Right Side 32 320223 1 Skirt Retainer Right Side 33 320013 2 Wheel Bumper 4 x 1 1 2 34 711106 15 SCR ST A 10 x 75 PL 35 711592 2 WS...

Страница 13: ...2 37 4 450081 1 WSR SS 1 908 x 2 41 x 03 5 760220MCH 1 1 5Adaptor Gray 6 260203 1 Hose Clamp Wire Grip 7 833316 1 Drain Plug 1 1 4 8 260202 1 Drain Hose Assembly 9 320206 1 Recovery Tank Cable 10 712575 1 5 16 18 x 75 HH SS 11 711506 1 WSR Flat 5 16 12 715620 1 Decal Maintenance Schedule 13 320009 1 Backing Angle 14 712563 5 SCR MC 20 x 1 00 FH ...

Страница 14: ...el Axle 11 710985 2 SCR SC 3 8 16 x 62 12 710353 2 SCR MC 10 32 x 37 13 711553 2 WSR Internal Lock 10 14 130118 1 Solution Strainer M3 40 15 210409 1 Adapter Brass 3 8 FPT x 3 8 MPT 16 210414 1 O Ring 17 711513 1 WSR Flat 69 x 1 06 x 03 SS 18 700028 1 90 Union EL 3 8 FPT x FPT 3 8 19 320265 1 3 8 Dubl Barb x 3 8 MPT 20 450076 1 Crimp Clamp SS 185R 21 712575 1 5 16 18 x 75 HH SS 22 711506 1 WSR Fla...

Страница 15: ...12 ...

Страница 16: ...ster 23 711373 1 Nut Nyloc 1 4 20 24 711425 2 Nut Flanged Wizz 1 4 20 25 711427 2 Nut Flanged Wizz 10 24 26 711509 6 WSR Flat 1 2 27 711515 12 WSR Flat 38 x 82 x 05 28 711544 16 WSR Helical 1 4 29 711545 12 WSR Helical 5 16 30 711546 4 WSR Helical 3 8 31 711594 2 WSR Flat 56 x 88 x 03 32 711669 1 Clevis Pin 1 2 x 2 25 33 711672 2 Clevis Pin 1 2 x 2 34 712108 3 Clevis Pin 1 2 x 1 25 35 712109 1 Cle...

Страница 17: ...14 ...

Страница 18: ... x 1 4 MPT 28 712760 4 WSR Flat 56 x 1 00 SS 29 210370 1 Solution Valve Bracket 30 31 320253 2 Valve Solution Hose 32 809413MCH 1 Solution Valve 33 210045 1 Solution Control Cable 34 711124 1 SCR ST B 10 x 37 NI 35 711512 1 WSR Flat 75 x 1 37 x 08 36 320218 1 Clear Hose Dump 37 320252 1 Wire Hose Supply 38 712086 2 5 16 Wire Eyebolt 39 830708 1 Reducer 3 8 x 1 4 40 320272 2 Nut PLS 1 4 NPT 41 7125...

Страница 19: ...16 ...

Страница 20: ...Pin 306 x 2 125 42 711720 4 Retaining Ring E Ext 25 43 711808 1 Cotter Pin 44 712088 1 SCR Hi Lo 8 18 x 75 CE 45 712100 2 Bolt Shoulder 3 8 x 2 25 Item Part No Qty Description 46 712320 2 WSR Nylon 22 x 45 x 04 47 712536 2 SCR MC 10 24 x 62 STPL 48 712540 5 SCR MC 10 24 x 37 TH 49 712638 1 Nut Hex 10 24 SS Nyloc 50 712764 1 WSR SS 10 51 712822 12 SCR MC 10 24 x 50 TH 52 715604 1 Decal Solution 53 ...

Страница 21: ... 2 Motor 36V 1HP 40 761946 2 Spacer 196 x 312 x 75 41 809311 6 Cotter Pin 42 827998 2 P Clamp 43 833638 2 Brass Stud Item Part No Qty Description 1 210066 2 Retainer Bolt 2 210405 1 Liquid Tight Fitting 3 260137 2 Compression Spring 4 260183 2 Nut PLS NPT 5 260274 2 Rubber Grommet 6 320173 1 Cover 7 320250 2 Short Solution Hose 8 320251 1 By Pass Hose 9 320253 1 Valve Solution Hose 10 320255 2 Bra...

Страница 22: ...1 1 Clevis Pin 5 16 x 2 125 8 712536 2 SCR MC 10 24 x 62 9 210400 2 Spacer Tube 10 710592 2 SCR MC 1 4 20 x 2 75 11 430051 2 Return Spring 12 260292 4 Swing Bolt 13 712665 2 Nut Hex 1 4 20 14 711715 2 3 4 Retaining Ring 15 712562 1 Bolt HH 1 4 20 x 75 SS 16 712758 1 WSR Helical 1 4 SS 17 711504 1 WSR Flat 25 I D SS 18 711808 1 Cotter Pin 19 712320 2 WSR Nylon 22 x 45 x 04 20 711517 2 WSR Flat 75 x...

Страница 23: ...l 3 8 16 x 1 500 18 710530 7 SCR MC 8 32 x 50 BR 19 711026 5 Nut Hex 8 32 Nyloc SS 20 711241 2 SCR Hex 3 8 16 x 75 ZP Item Part No Qty Description 21 711367 2 Nut Wing 3 8 16 ST PL 22 711504 4 WSR Flat 1 4 ID SS 23 711507 4 WSR Flat 37 x 1 12 x 06 24 711509 1 WSR Flat 1 2 54 x 1 08 x 087 25 711524 2 WSR Wave 52 x 87 x 01 26 711546 4 WSR Helical 3 8 27 711592 4 WSR Nylon 50 x 1 06 x 06 28 711668 1 ...

Страница 24: ...21 WIRING DIAGRAM STANDARD MODEL ...

Страница 25: ...22 WIRING DIAGRAM CE MODEL ...

Страница 26: ... All warranteed items become the sole property of Minuteman International Inc or its original manufacturer whichever the case may be Minuteman International Inc disclaims any implied warranty including the warranty of merchantability and the warranty of fitness for a particular purpose Minuteman International Inc assumes no responsibility for any special incidental or consequential damages This li...

Страница 27: ...Model MC32036QP MC32036CE 320 Floor Scrubber Traction Driven Revised 8 03 OPERATION SERVICE PARTS CARE ...

Страница 28: ......

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