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X-Cell Furion 450 Assembly Manual

Created: 8/27/2008

Copyright Miniature Aircraft USA

Page 5 of 89

This document may not be distributed without permission of Miniature Aircraft USA

Revisions to this Manual

R1.0

•

07/01/08 –

Initial Release

R1.1

•

07/05/08 –

3B.1.a

added note

4A.5.c

changed part #130-076 to the correct #130-074

4A.5.g

changed part #130-016 to the correct #130-070

4A.7.j-k

changed part #130-150 to the correct #130-030

•

07/12/08

- IV.C

added warning about throttle reversing

4A.1.d

added warning about t/r belt routing

•

08/10/08

- 4A.2.f-h

renumbered part #130-450 to #130-460

For the most current version of this manual, please refer to

www.miniatureaircraftusa.com

, visit the

Furion helicopter kit and download the assembly manual

Errata

R1.0

•

The finish on some metal parts and fasteners in the production kit may differ from that shown in
this manual. This will not result in any change to the assembly process

•

Some square head socket bolts shown in the manual were replaced with button head socket bolts
in the production kit. The threaded dimensions are identical.

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Содержание X-Cell Furion 450

Страница 1: ...reated 8 27 2008 Copyright Miniature Aircraft US This document may not be distributed without permission of Miniature Aircraft USA X Cell Furion 450 Assembly Manual Version 1 1 Last Revised 08 10 2008...

Страница 2: ...USA Created 8 27 2008 This document may not be distributed without permission of Miniature Aircraft USA For More Information contact Miniature Aircraft USA 31713 Long Acres Drive Sorrento FL 32776 US...

Страница 3: ...s 18 1C 1 Install Right Frame Landing Gear 21 1D 1 Install Pitch Aileron Servos 23 ASSEMBLY STEP 2 PRIMARY DRIVE 24 2A Drive Train Components Bag 3A 3 Hardware 24 2A 1 Assemble T R Pulley 25 2B 1 Asse...

Страница 4: ...SEMBLY 68 6A Canopy Components Bag 9A 9 Hardware 68 6A 1 Assemble Install Canopy 68 6A 2 Install Decals 70 6A 3 Install Rotor Blades 71 6A 4 Install Battery 71 IV BASIC MODEL RADIO SETUP 72 A INITIAL...

Страница 5: ...IV C added warning about throttle reversing 4A 1 d added warning about t r belt routing 08 10 08 4A 2 f h renumbered part 130 450 to 130 460 For the most current version of this manual please refer t...

Страница 6: ...lder flyer and starts with careful construction and continues with selection and installation of reliable radio equipment and engine The need for safety is nowhere greater than at the flying field A n...

Страница 7: ...s required send the component in question if not missing together with a photocopy of your bill of sale and an accurate description of the problem and part Ship components fully insured and prepaid Mi...

Страница 8: ...istributed without permission of Miniature Aircraft USA II Kit Prerequisites In order to assemble this kit you will need a number of additional supplies and tools to ensure the best final result They...

Страница 9: ...sion of Miniature Aircraft USA Tools Needed for Assembly 1 5mm allen driver 2 5mm allen driver M5 Nut Driver Needle Nose Pliers Flat Screwdriver 2 5mm Phillips Screwdriver 0 Phillips Screwdriver 1 Bal...

Страница 10: ...ay not be distributed without permission of Miniature Aircraft USA Documentation The most recent version of all of the documentation can be found on the website www miniatureaircraftusa com Receiver M...

Страница 11: ...ious metal parts especially threads 5 Use only the formula of thread lock as indicated Model helicopters are subject to vibration and failing to use the correct formula of thread lock on any non locki...

Страница 12: ...016 m2 x 4 Phillips Flat Head 130 019 m2 x 6 mm Phillips Tapered Head Bolt 130 020 m2 x 8 00 Phillips Tapered Head Bolt 130 022 m2 x 8 50 Phillips Tapered Head Bolt 130 024 m2 x 3 Phillips Self Tappi...

Страница 13: ...iniature Aircraft USA Assembly Components Unbagged Parts Decals Building Notes These parts will be found in the kit box They are not part of a parts bag Canopy Kit Documentation 130 251 Furion 450 Can...

Страница 14: ...1 This Bag Should Contain 130 242 C F Main Frames 2 each 130 122 C F Main Blade Mounting Plates 4 each 130 243 Battery Plate 1 each 130 239 C F Anti rotation Guide 1 each 130 280 C F Rudder Servo Pla...

Страница 15: ...ic Boom Mounts 2 each 130 207 Knurled Threaded Spacers 4 each 130 210 Tail Rotor Belt Pulleys 2 each 130 215 Pulley Spacers 2 each 130 236 Upper Mainshaft Block w Bearing 1 each 130 238 Lower Servo Mo...

Страница 16: ...s completely together leave a small gap as the tail boom will be inserted into this later Note the location of the protrusions on the blocks Building Notes Note when building the gyro plate that one s...

Страница 17: ...bearings Wipe away any excess and be careful not to get any in the bearing 1A 1 m 1A 1 n 1A 1 o 1A 1 p Building Notes Note that each pulley has a flanged side Use an allen driver to push a bearing int...

Страница 18: ...e distributed without permission of Miniature Aircraft USA 1B 1 Assemble Left Frame Components Parts Relationship 130 220 130 035 130 035 130 242 130 243 130 230 130 035 130 016 130 037 130 236 130 23...

Страница 19: ...B 1 h 1B 1 i 1B 1 j 1B 1 k 1B 1 l Building Notes The tail boom block plate installs into the left frame from the inside The tab on the lower pulley plate slides into the left frame tab as shown 1B 1 m...

Страница 20: ...eated 8 27 2008 This document may not be distributed without permission of Miniature Aircraft USA 1B 1 q 1B 1 r 1B 1 s 1B 1 t Left Frame Map 130 035 130 035 130 035 Do Not Tighten this bolt yet 130 03...

Страница 21: ...ibuted without permission of Miniature Aircraft USA Left Frame Assembled 1C 1 Install Right Frame Landing Gear Parts Relationship 130 245 130 038 130 038 130 220 130 280 130 242 130 002 130 035 130 00...

Страница 22: ...rame Begin the alignment by inserting the t r pulley plate tab into the slot on the right frame 1C 1 e 1C 1 f 1C 1 g 1C 1 h Building Notes Install the t r servo mount onto the right frame as shown Don...

Страница 23: ...the left side of the model and the servo that will be come the aileron channel goes on the right side of the model Building Notes The servo mounts are adjustable to work with many types of servos The...

Страница 24: ...ft 1 each 130 008 M3 Washers 2 each 130 041 M2 x 12 Socket Bolt 1 each 130 046 M3 x 8 Socket Bolt 2 each 130 035 M2 x 4 Socket Bolt 10 each 130 032 M3 x 3 Socket Set Screw 3 each 130 175 Mainshaft Col...

Страница 25: ...Aircraft USA Parts Relationship 2A 1 Assemble T R Pulley 2A 1 a 2A 1 b 2A 1 c 2A 1 d Building Notes Rotate the pulley or hub until the unthreaded mount hole aligns with the indents on the pulley as s...

Страница 26: ...B 1 g 2B 1 h Building Notes Note that the main gear has an indented area on one side Insert the auto hub from that side as shown until it seats on the gear 2B 1 i 2B 1 j 2B 1 k 2B 1 l Building Notes I...

Страница 27: ...shaft from the top as shown through the top bearing the retaining collar the main gear and the bottom bearing as shown Note which end of the main shaft to insert first 2C 1 m 2C 1 n 2C 1 o 2C 1 p Bui...

Страница 28: ...e set screws don t put in the hole There should be no vertical play in the assembly when complete 2D 1 e 2D 1 f 2D 1 g 2D 1 h 2D 1 i 2D 1 j 2D 1 k 2D 1 l 2D 1 m 2D 1 n 2D 1 o 2D 1 p Building Notes Mot...

Страница 29: ...SA Page 29 of 89 This document may not be distributed without permission of Miniature Aircraft USA 2D 1 q 2D 1 r Locate Long Parts Bag Long Parts Bag 4 This Bag Should Contain 130 142 Flybar 210mm 1 e...

Страница 30: ...r Pulley 1 each 130 308 T R Blades 2 each 130 325 T R Brass Slider 1 each 130 350 T R Bellcrank Mount 1 each 130 300 Tail Rotor Hub 1 each 130 275 Plastic Rudder Servo Mount 1 each 130 054 M3 x 6 x 2...

Страница 31: ...ure Aircraft USA Parts Relationship 3A 1 Assemble T R Fin 3A 1 a 3A 1 b 3A 1 c 3A 1 d 130 270 130 035 130 035 130 336 130 337 130 355 130 360 130 358 130 035 130 040 130 040 130 010 130 345 130 350 13...

Страница 32: ...2 a 3A 2 b 3A 2 c 3A 2 d Building Notes Press the bearings into the bell crank as shown Make sure you drop the spacer washer between the bearings 3A 2 e 3A 2 f 3A 2 g 3A 2 h 3A 2 i 3A 2 j 3A 2 k 3A 2...

Страница 33: ...side of the boom from the fin 3A 3 e 3A 3 f 3A 3 g 3A 3 h Building Notes Stretch the t r drive belt out to make sure it is straight and not twisted It should appear as shown 3A 3 i 3A 3 j 3A 3 k Build...

Страница 34: ...thread lock and tighten The correct pulley position is now set 3A 4 i 3A 4 j 3A 4 k 3A 4 l Building Notes Remove the tape from the rear of the T R belt but be careful not to change its orientation Fit...

Страница 35: ...A 5 a 3A 5 b 3A 5 c 3A 5 d Building Notes If the tail rotor rotation is correct then pull the tail boom out slightly by grasping the t r fin with one hand and the chassis with the other Adjust until t...

Страница 36: ...uilding Notes Apply a thin coat of green thread lock on the smaller bearings using a toothpick Place a drop of thread lock on the end of the toothpick and then smear it around the bearings Wipe away a...

Страница 37: ...ack If you over tighten it the bearings will bind up and be notchy If this happens simply loosen the plate until it turns smoothly Be careful not to get thread lock in the bearings 3A 6 m 3A 6 n 3A 6...

Страница 38: ...e 3A 7 f 3A 7 g 3A 7 h Building Notes The sleeves simply slip over the bearing spacers Use green thread lock on the bolts Be careful not to get thread lock in the bearings 130 040 130 040 130 311 130...

Страница 39: ...tle effort If they do not thread in easily re check the alignment and repeat 3A 7 q 3A 7 r 3A 7 s 3A 7 t Building Notes Install the t r blades as shown The leading edge of the blades should install as...

Страница 40: ...the mechanism all the way in on the shaft 3A 9 Install Tail Rotor Assembly 3A 9 a 3A 9 b 3A 9 c 3A 9 d Building Notes Install the assembled t r hub over the t r shaft as shown making sure that the set...

Страница 41: ...n the left side of the model In order to do this the parts orientations must be reversed from what is shown 130 282 Plastic Servo Retainer 1 each 130 080 Threaded Control Rod 374 2 each 130 072 Contro...

Страница 42: ...r pushrod length The initial position of this is to center the bracket slots on the two bolts 3B 1 i 3B 1 j 3B 1 k 3B 1 l 3B 1 m 3B 1 n 3B 1 o 3B 1 p Building Notes Do not thread lock the t r servo ba...

Страница 43: ...they slide fully over the end Sand as necessary Attach the two ends as shown using adhesive 3B 2 e 3B 2 f 3B 2 g Building Notes Repeat the process for the other end of the t r pushrod Align the two li...

Страница 44: ...fit the support ends to make sure they slide fully over the end Sand as necessary Attach one end to each rod as shown using adhesive 3B 3 e 3B 3 f 3B 3 g 3B 3 h Building Notes Align one end of the sup...

Страница 45: ...m 3B 3 n 3B 3 o 3B 3 p Building Notes When initially assembled the horizontal fin mount will be spaced from the t r transmission as shown Depending on the belt tension this may vary slightly Install...

Страница 46: ...0 155 Plastic Washout Link 2 each 130 150 Aluminum Washout Arms 2 each 130 145 Washout Hub 1 each 130 168 Assembled Swashplate 1 each 130 090 Plastic Ball Link 6 each 130 084 Control Rod 1 013 3 each...

Страница 47: ...the t r belt Be careful not to disturb the routing of the t r belt during the servo installation 4A 2 Install Electronics 4A 2 a 4A 2 b 4A 2 c 4A 2 d Building Notes Install your gyro on the plate unde...

Страница 48: ...ide wherever it fits better Secure the ESC with a tie wrap to prevent it from being ejected 4A 2 m 4A 2 n 4A 2 o 4A 2 p Building Notes Connect the receiver according to the manufacturer s instructions...

Страница 49: ...sition that the arms are nearly perpendicular to the servo Trim and mount the arms as shown in the following steps Building Notes In the following steps you will assemble the servo arms Select arms th...

Страница 50: ...is properly centered via the radio and that the servo arm and t r bell crank are at right angles to the tail boom If necessary move the servo arm ball installed earlier to a new hole and apply thread...

Страница 51: ...semble three cyclic control rods as shown These will print ACTUAL SIZE so you can lay them on the photo to determine the correct length All actual size rod lengths in this manual assume you are using...

Страница 52: ...c 4A 5 d Building Notes Install the swashplate ring on the bottom of the swashplate as shown using thread lock Building Notes Install the two longer balls on the inside swashplate ring Make sure you u...

Страница 53: ...otation guide and into the remaining threaded hole on the outer swashplate ring Building Notes Install the three equal length cyclic control rods between the elevator aileron and pitch servo arms and...

Страница 54: ...pacer in between the bearings before you press in the second one 4A 7 e 4A 7 f 4A 7 g 4A 7 h Building Notes Install the washout links as shown using the special screws Use thread lock sparingly Do not...

Страница 55: ...he mixer base EXACTLY as shown using thread lock Be careful not to get any in the bearings The orientation of the links and balls are important The extended part of the washout base is the bottom 4A 7...

Страница 56: ...Flybar Control Bar 2 each 130 120 Bell Mixer Mount 2 each 130 125 Bell Mixer 2 each 130 060 M4 x8 x 3 Ball Bearing 2 each 130 080 Control Rod 374 2 each 130 086 Control Rod 1 198 2 each 130 090 Plast...

Страница 57: ...othpick Place a drop of thread lock on the end of the toothpick and then smear it around the bearings This must be applied to all four of the bearings in this assembly 5A 1 e 5A 1 f 5A 1 g 5A 1 h Buil...

Страница 58: ...spacer stack as shown and set them aside until later 5A 2 Assemble Main Rotor Block Parts Relationship 5A 2 a 5A 2 b 5A 2 c 5A 2 d Building Notes Insert one of the 90D dampers into the head damper cav...

Страница 59: ...tes Center the axle in the head block as shown It will slide easily in the dampers 5A 3 Assemble Main Blade Grips Parts Relationship 130 035 2 130 035 2 130 035 2 130 122 top 130 122 bottom 130 035 2...

Страница 60: ...3 j 5A 3 k 5A 3 l Building Notes Insert one of the damper shims on top of the inside bearing OPTIONAL If you want stiffer damping for quicker response then put a second spacer in each grip Building N...

Страница 61: ...n it as shown Use two allen drivers to tighten the bolts but do not overtighten as the axle ends may distort Building Notes When building the blade grips note that they are cut in pairs The beveled ed...

Страница 62: ...ut permission of Miniature Aircraft USA 5A 3 gg 5A 3 hh 5A 3 ii 5A 3 jj 5A 4 Assemble Flybar Components Parts Relationship 130 144 130 144 130 142 130 140 130 140 130 040 130 040 130 035 130 035 130 0...

Страница 63: ...areful to not get any in the bearing and wipe off any excess 5A 4 e 5A 4 f 5A 4 g 5A 4 h Building Notes Apply a very small amount of thread lock on the bolt threads and be careful not to get any into...

Страница 64: ...drinking straw and cut it to the exact length of 78mm Slide the straw over one end of the flybar and then adjust the flybar in or out until the threaded end of the flybar is flush with the end of the...

Страница 65: ...n Press out air bubbles so it seals against the paddle body 5A 4 kk 5A 4 ll 5A 4 mm 5A 4 nn 5A 4 oo 5A 5 Install Rotor Head 5A 5 a 5A 5 b 5A 5 c 5A 5 d Building Notes Install the main rotor on the mai...

Страница 66: ...is visually or acquire alignment tools such as these 5A 5 i 5A 5 j 5A 5 k 5A 5 l Building Notes Install alignment gauges on the paddles as shown and sight down the length of the flybar to align them w...

Страница 67: ...Assemble Install Rotor Head Control Rods Parts Relationship Building Notes Assemble three cyclic control rods as shown Lay the rods on the photo to determine correct length as they print actual size...

Страница 68: ...a 6A 1 b 6A 6 c 6A 1 d Building Notes Use a 9 196 drill to open the two mount holes on the side canopy Be careful to center the drill in the relief hole Using scissors and or a razor knife trim the fl...

Страница 69: ...t spray adhesive like 3M 77 or equivalent spray the INSIDE of the windshield with the adhesive Then apply the windshield to the canopy as shown The windshield will cover and hide the previously instal...

Страница 70: ...shing the grommets at the rear of the canopy onto the canopy mounting studs on the chassis This completes canopy installation Make sure that the canopy clears all moving components such as the main ge...

Страница 71: ...Blades 6A 3 a 6A 3 b 6A 3 c Building Notes Insert the main rotor blade into the blade grip and attach as shown Tighten the locknut until the rotor blade is tight in the blade grip The blade should no...

Страница 72: ...owing are the default assignments your system may vary Ch1 Aileron Ch4 Pitch Ch2 Elevator Ch5 Gyro Ch3 Throttle Ch6 Rudder In your radio set the model type for helicopter and set the swash type as 120...

Страница 73: ...re centered Channel ATV Trim Sub Trim Pitch Curve Linear Control Sticks Centered On your model Mount each ball into a servo arm hole approximately 13mm from the center of each arm as shown Slide the s...

Страница 74: ...n With your rudder stick centered rotate the servo wheel until you find a spot that it aligns properly and then slide the servo wheel onto the servo exactly in the middle of its travel as shown Do not...

Страница 75: ...s make sure that none of the controls bind at full throw If so adjust the individual servo throws until the binding is resolved B 1 Setting Swashplate Movements The first step is to make sure that the...

Страница 76: ...ove in unison they can be adjusted by either changing the servo reverse settings for one or more of the cyclic channels changing the sign of individual cyclic channels on the Swashplate mix menu Swash...

Страница 77: ...should tilt the swash plate to the left when seen from behind the model Cyclic Radio Right Cyclic Swashplate Right Moving the cyclic stick right should tilt the swash to the right when seen from behin...

Страница 78: ...ght A swash plate leveling tool is also helpful in this case If the swash plate is not 100 level at center collective looking at it from the side as well as the front use a small amount of sub trim in...

Страница 79: ...swash plate If the swash plate is not level use your servo ATV s Endpoints to adjust each servo to create a level swash plate Once again inspect the swash from the front back and from each side to mak...

Страница 80: ...ow to install the optional flybar lock Flybar Lock Installs Over Top of Head Lock Both Ends Under Flybar Install Pitch Gauge B 2 2 Pitch Curve Setup Now center the collective stick once again If all l...

Страница 81: ...gative directions 10 degrees pitch on the collective is recommended This can be adjusted by changing the high and low points of the pitch curve Pitch Curve Full Positive Blade Pitch Plus 10 Measure bl...

Страница 82: ...Cyclic Full Throw Blade Pitch Full Cyclic Measure cyclic throw by using a pitch gauge Install on a blade tip as shown and readings are determined by sighting down an edge of the gauge against the flyb...

Страница 83: ...tail servo for maximum throw to allow greater servo resolution Use the Endpoint menu in the radio to adjust the Rudder ATV s to adjust your pirouette rate A recommended starting value is 100 or follow...

Страница 84: ...ecause of the wide variety speed controllers and the differences in their setup refer to the manufacturer s recommended settings for your specific speed controller In some cases as with Futaba radios...

Страница 85: ...Scorpion 2221 6 motor or similar use the supplied 11T pinion If using a Scorpion 2221 8 motor or similar use the supplied 13T pinion Available Pinion Gears A 3 cell battery with a capacity of 2500mah...

Страница 86: ...tained and should be checked occasionally If it can be deflected for than 1 8 at the point shown it should be tightened Use this procedure to set the t r belt tension A 5 A 6 A 7 A 8 Repair Notes Pull...

Страница 87: ...y be necessary to replace the blade axle The following procedure outlines how to remove the blade grips axle C 1 C 2 C 3 C 4 Repair Notes To repair the main blade axle blade grips or bearings use the...

Страница 88: ...ip and pull out the axle To remove the axle from the remaining grip grasp the axle and using an allen driver remove the remaining axle bolt from within the blade grip C 13 Repair Notes Replace any dam...

Страница 89: ...X Cell Furion 450 Assembly Manual Created 8 27 2008 Copyright Miniature Aircraft USA Page 89 of 89 This document may not be distributed without permission of Miniature Aircraft USA...

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