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ii

Contents

Introduction

1

Specifications

3

Dimensions

5

Installation

7

Mounting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Wiring guidelines  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Drive compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Panel installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Feedback device selection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Rear panel selector and DIP switches  . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Connections  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Terminal description  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Output terminal connections to regenerative drives  . . . . . . . . . . . . . . . . . .17

Output terminal connections to XP-AC series drives  . . . . . . . . . . . . . . . . .18

Calibration

21

Drive calibration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

DLC500 calibration  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Programming

25

Program parameters  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Speed scaling factor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Load response number  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Display scaling factor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Gate time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Decimal point location number  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

250-0258 rev 1.qxd  4/14/99  1:49 PM  Page ii

Содержание DLC500

Страница 1: ...USER S MANUAL Model DLC500 DIGI LOK Programmable Digital Control...

Страница 2: ...without notice Minarik Corporation and its Divisions make no warranty of any kind with respect to this material including but not limited to the implied warranties of its merchantability and fitness f...

Страница 3: ...ing equipment Reduce the chance of an electrical fire shock or explosion by proper grounding over current protection thermal protection and enclosure Follow sound maintenance procedures The control is...

Страница 4: ...lector and DIP switches 15 Connections 17 Terminal description 17 Output terminal connections to regenerative drives 17 Output terminal connections to XP AC series drives 18 Calibration 21 Drive calib...

Страница 5: ...29 Viewing the programming screens 29 Entering calculated program parameters 30 Save the program settings and exit to the operation mode 31 Entering the operation mode 31 Set the speed 32 Programming...

Страница 6: ......

Страница 7: ...ontrol Pushbutton programming Quick and easy programming using three front panel pushbuttons 4 digit LED display 0 5 inch 13 mm wide digits are easily readable Programmable decimal point Great for spe...

Страница 8: ...2...

Страница 9: ...DC or 12 VDC NPN type encoder 5 VDC or 12 VDC NPN type proximity switch Hall effect sensor Electromagnetic pickup Maximum Reference Voltage of Drive 10 VDC Power Supply Voltage for Feedback Devices 5...

Страница 10: ...4...

Страница 11: ...5 Dimensions Figure 1 DLC500 Dimensions...

Страница 12: ...6...

Страница 13: ...rature range Prevent loose connections by avoiding excessive vibration of the control m Caution Variable speed DC drives manufactured by other companies may require hookup procedures that differ from...

Страница 14: ...munity or general compliance CE FCC etc Minarik considers this an unfavorable condition and does not recommend bundling of power and logic leads for any length m If it is not practical to shield power...

Страница 15: ...unding the shield it may be necessary to add AC line filtering devices or to mount the drive in a less noisy environment Do not disconnect any of the motor leads from the drive unless power is removed...

Страница 16: ...10 Panel installation Step 1 Cut a rectangular hole in the panel 1 78 inches 45 mm high and 3 38 inches 86 mm wide Installation...

Страница 17: ...11 Installation Step 2 Slide the DLC500 into the panel opening...

Страница 18: ...12 Step 3 Insert the two mounting brackets into each side of the DLC500 case Installation...

Страница 19: ...13 Installation Step 4 Secure the DLC500 to the panel using the bracket screws...

Страница 20: ...in which the feedback source is monitoring a driven shaft and not the motor armature shaft This shaft is running at speeds as low as 1 RPM The selected feedback device must produce at least 600 PPR C...

Страница 21: ...o screws that attach the nameplate to the case The switches are visible when the nameplate is removed The slide switch on the left rear of the DLC500 Figure 2 is the line voltage switch Set this switc...

Страница 22: ...ltage selection Set this ON for 12 VDC or OFF for 5 VDC DIP switches 2 and 3 are for feedback device selection If an optical pickup is used set 2 ON and 3 OFF If a magnetic pickup is used set 2 OFF an...

Страница 23: ...nd S3 on Minarik drives Refer to Figure 5 pg 20 Output terminal connections to regenerative drives WARNING Failure to connect regenerative drives properly can damage the DLC500 drive or motor Minarik...

Страница 24: ...DLC500 terminal S1 to XP AC drive terminal S2 Connect DLC500 terminal S2 to XP AC drive terminal S1 Make no connection to S3 Refer to Figure 5 Feedback terminals IN C If a magnetic pickup is used conn...

Страница 25: ...nerative SCR drives 11 Installation Note Refer to Figure 5 for connections to Minarik regenerative and XP AC series drives Contact your Minarik sales representative for assistance Figure 4 Non Regener...

Страница 26: ...20 Installation Alternative DLC500 connections Figure 5 Alternative DLC500 connections Inhibit connections DLC500 connections to regenerative drives DLC500 connections to XP AC series drives DLC500...

Страница 27: ...n All adjustments increase with CW rotation and decrease with CCW rotation Use a non metallic screwdriver for calibration Each trimpot is identified on the printed circuit board Figure 6 Calibration T...

Страница 28: ...W fastest acceleration Deceleration CCW fastest deceleration IR COMP CCW minimum regulation Current Limit 150 of motor current rating DLC500 calibration DLC500 MIN OUT and MAX OUT trimpots are factory...

Страница 29: ...cond digit from the right will blink F Use the up and down pushbutton to set this digit to zero G Press ENTER once The least significant digit the rightmost numeral will blink H Use the up and down pu...

Страница 30: ...00 X 1 2 2160 This ensures that the DLC500 trimpot settings do not interfere with the normal range of motor operation 5 The motor should run at the DLC500 maximum setting If it does not adjust the MAX...

Страница 31: ...elates the digital speed set at the DLC500 with the speed in RPM desired at the feedback shaft The SSF equation is SSF speed entry 3000 shaft RPM PPR where speed entry speed programmed at the DLC500 T...

Страница 32: ...orrelates the speed displayed by the DLC500 with the speed at the feedback shaft The DSF equation is DSF speed display 3000 shaft RPM PPR where speed display speed displayed at the DLC500 This speed e...

Страница 33: ...sec The gate time equation is shown below gate time DSF 50 Decimal point location number The decimal point location number fixes the decimal point within the DLC500 display The DLC500 may be set for n...

Страница 34: ...d entry is actually 1 254 meters per second or 12 54 liters per minute speed display ____________ Just like the speed entry do not use the decimal point shaft RPM ____________ 2 Calculate the program...

Страница 35: ...f any number is flashing remove AC power then repeat steps 1 and 2 Viewing the programming screens The programming screens are identified by the number of decimal points displayed one decimal for spee...

Страница 36: ...ress the up and down pushbuttons until the desired load response number is displayed 5 Press ENTER until the display shows the third decimal point 6 Press the up and down pushbuttons until the calcula...

Страница 37: ...g mode 1 Press and hold the ENTER pushbutton 2 Press the UP pushbuttons to exit to the program mode Repeat steps 1 and 2 if you are still in the programming mode If a numeral is flashing press ENTER r...

Страница 38: ...4 Use the up and down pushbutton to set the desired value for this digit 5 Press ENTER once The second digit from the right will blink 6 Use the up and down pushbutton to set the desired value for thi...

Страница 39: ...33 11 Reconnect the drive and apply power to the DLC500 and drive simultaneously 12 The motor will accelerate to the set speed 13 To change the set speed repeat steps 1 through 9 Programming...

Страница 40: ...34...

Страница 41: ...to the speed entry Calculate the program parameters Solution PPR 30 Speed entry 100 arbitrarily chosen Speed display 100 same as speed entry Shaft RPM 100 same as speed entry SSF 100 100 2 seconds sp...

Страница 42: ...peed entry 100 arbitrarily chosen Speed display 100 same as speed entry Shaft RPM 100 same as speed entry Using the equations for the program parameters SSF 50 50 1 second speed entry 3000 shaft RPM P...

Страница 43: ...30 Speed entry 10 for 10 miles per hour arbitrarily chosen Speed display 10 display is the same as the speed entry Calculate the corresponding shaft speed shaft RPM by converting 10 miles per hour to...

Страница 44: ...e time DSF 50 29 50 The gate time is too small We may introduce a decimal point on the display The user could enter 100 which would appear as 10 0 miles per hour on the display The speed entry and spe...

Страница 45: ...Speed display 10 same as speed entry Since the gear ratio is 40 1 the high speed shaft RPM is 400 RPM Using the equations for the program parameters SSF 2 5 2 5 0 05 seconds speed entry 3000 shaft RP...

Страница 46: ...25 0 5 seconds speed entry 3000 shaft RPM PPR 100 3000 400 30 100 3000 400 30 DSF speed display 3000 shaft RPM PPR gate time DSF 50 25 50 This is much more acceptable Note that there is no error due t...

Страница 47: ...ance You may also contact the factory directly by phone 702 823 9475 or fax 702 823 9495 The motor will not run 1 The connections from the DLC500 to the drive and from the drive to the motor may not b...

Страница 48: ...e center of the gear teeth The gap between the sensing tip and the gear tip should be no greater than 0 010 inches 4 Electrical noise may cause the DLC500 to attempt corrections that are not justified...

Страница 49: ...eads 2 The pickup may not be properly aligned over the gear causing inaccurate feedback information Check the alignment of the pickup over the gear 3 Verify that the drive s common terminal is connect...

Страница 50: ...Notes 44...

Страница 51: ...f any of the Corporation s obligations whether express or implied and particularly of any other claim or breech of warranty contained in Paragraph A or of any other warranties express or implied or cl...

Страница 52: ...hompson Avenue Glendale California 91201 2011 Tel 702 823 9475 Fax 702 823 9495 www minarikcorp com Document number 250 0258 Revision 2 Printed in the U S A 3 99 12 00 North America 13 00 Outside Nort...

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