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P.1

R.1.0



List of work procedures

Work operation

Description

Refer to



1 Unpacking

Unpack the product.

4.1 (p.2)



2 Assembling the leg with the main

body

Assemble the leg with the main body.

4.2 (p.3)



3 Mounting the Accessories

Carry out the work to attach the accessories.

4.3 (p.11)



4 Removing the Stopper

Remove the stopper.

4.4 (p.13)



5 Storage of packing components

For the storage, put the packing components away.

4.5 (p.14)



6 Mounting of tension bar unit

Mount the tension bar unit (option).

4.6 (p.16)



In order to prevent accidental cuts, always wear gloves when performing disassembly and assembly
work.



When carrying out the work, ensure that there is sufficient surrounding space, and install in a stable
location.



This product is extremely heavy. Take great care when handling the product.

INSTALLATION GUIDE > Printer Assembly

Model

JV300

Issue

2014.04.11

Revised

F/W ver. 1.00 Remark

4. Printer Assembly

1.0

Rev.

Содержание JV300-130 A

Страница 1: ...MIMAKI ENGINEERING CO LTD URL http eng mimaki co jp Service Documents D500939 13 INSTALLATION GUIDE ...

Страница 2: ......

Страница 3: ... Storage of packing components 4 14 4 6 Check and cleaning the LM guide 4 16 5 Ink Set 5 1 5 1 Changing the Joints 5 2 5 2 Adjustments When Using Sublimation Transfer Ink 5 8 6 Power Supply Related 6 1 6 1 Setting the Voltage Selector 6 2 6 2 Connecting the Power Cable 6 3 6 3 Turning the Power On 6 4 6 4 Turning the Power Off 6 5 7 Outputting Plots 7 1 7 1 Performing the Initial Ink Fill 7 2 7 2 ...

Страница 4: ...is a collection of information for service engineers when setting up JV300 inkjet printers During the setup proceed with the work by referring to this document and the following related documents Documents related to this unit Documents other than this document which describe the JV300 are listed below Refer to these as required Operation Manual included with product Mechanical Drawing Maintenance...

Страница 5: ...Ink Used Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev 1 1 Description of the Ink Used Outline Hand the Material Safety Data Sheet MSDS over to the user who will actually use this unit Furthermore explain about the following items with regards to using the product safely Usage environment Emergency measures ...

Страница 6: ...ons AC100 120V 220 240V 10 x2 50 60Hz 1Hz Power consumption 1440Wx2 Main unit Installation environment Usable temperature 20 C to 30 C In environments outside of the range shown on the left the ink ejection stability may deteriorate Relative humidity 35 to 65 Rh no condensation Precision guaranteed temperature 20 C to 25 C Temperature gradient 10 C h or less Dust Office equivalent Weight Main unit...

Страница 7: ...P 1 R 1 0 INSTALLATION GUIDE Installation Space Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev 3 Installation Space 1 000 mm or more 130 model 3550mm 160 model 3800mm 2700mm AMF 2900mm 1 000 mm or more 500 mm or more 500 mm or more ...

Страница 8: ... 13 5 Storage of packing components For the storage put the packing components away 4 5 p 14 6 Mounting of tension bar unit Mount the tension bar unit option 4 6 p 16 In order to prevent accidental cuts always wear gloves when performing disassembly and assembly work When carrying out the work ensure that there is sufficient surrounding space and install in a stable location This product is extrem...

Страница 9: ...tuck on 4 corners of the main unit tray 2 Take out each packing box 3 Remove the leg stay packing assy Main unit tray Tape Sleeve Lid Lift up vertically Because of the small clearance between the main unit and sleeve lift the sleeve up vertically to avoid touching the main unit Leg stay packing assy Metal sheet for packing Rubber feet Do not dispose the metal sheet for packing and the rubber feet ...

Страница 10: ...Front side Be sure to assemble matching the color of the labels attached on the leg1 and 2 Assemble the right leg 1 and left leg 1 correctly Front view Left leg 1 Right leg 1 Leg stay Leg stay Temporary tightening Temporarily fasten the upper screws on the rear leg stay Use the provided hexagonal wrench For the tank tray make sure that the tank tray is assembled after the assembling of accessories...

Страница 11: ...and the take up device assy then temporarily tighten them with the 4 hexagon socket head screws SSWP4x4 R such that the screw touches the roll guide Roll holder fixing screw Roll holder Roll guide Roll holder Roll guide Take up device unit fix ing screw Take up device unit fixing screw Take up device unit Take up device unit Guide cap Guide cap Temporary tightening Temporary tightening Use the pro...

Страница 12: ...he step 7 Tighten the screw 90 angle once it hits the roll guide 10 Lock the four stoppers of the stand Pressing direction Pressing direction Pressing Pressing Pay attention to the guide caps orientation Make the guide cap ridge press against the roll guide BKT Refer to the left figure Attach facing up the side having a screw hole Tightening Tightening INSTALLATION GUIDE Printer Assembly Assemblin...

Страница 13: ...t is fixed to the pallet Release the Main unit by removing the screw 12 Using the 8 screws CS6x55 Black attach the Stay 2 to the Stay 1 13 Hold the handles of the plotter by four people Stay 1 Use the provided hexagonal wrench size 6 Stay 2 INSTALLATION GUIDE Printer Assembly Assembling the Stands and the Device Model JV300 Issue 2014 04 11 Revised F W v 1 00 Remark 1 0 Rev ...

Страница 14: ...y on the back of the main unit turning one half with the supplied hexagonal wrench 2 Fitting the screw holes of the main unit and the stand temporarily tighten the 8 screws M5x15 3 Fully tighten the screws that were loosened on the step 1 4 Fully tighten the screws that were temporarily tightened on the step 2 Be sure to turn one half to loosen the screw Do not loosen the screw of the lower stand ...

Страница 15: ...r Set Position 3 Inch Roll Media 2 Inch Roll Media 20mm 23mm Roll Holder position label Roll Holder Set Position 3 Inch Roll Media 2 Inch Roll Media Basis Setting position of 3inch tube Setting position of 2inch tube Roll Holder Roll Holder Side Back of the unit Roll Holder Set Position 3 Inch Roll Media 2 Inch Roll Media Set the base position of the roll holder within this range INSTALLATION GUID...

Страница 16: ...ake up device into the connector on the bottom surface of electric unit 22 Using the screw M5x15 connect the ground line to the right leg of the take up device unit ＯＫＮＧ Roll Stopper Arm Roll Stopper Roll Holder Side Side of the unit INSTALLATION GUIDE Printer Assembly Assembling the Stands and the Device Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev ...

Страница 17: ... Stands and the Device R 1 1 1 2 3 4 5 6 7 23 Fix the cable of the take up device unit with the cable clamps x2 INSTALLATION GUIDE Printer Assembly Assembling the Stands and the Device Model JV300 Issue 2014 04 11 Revised 2014 05 08 F W ver 1 00 Remark 1 1 Rev ...

Страница 18: ...t the lift up block 2 Remove the three screws each from the right and leftsides and detach the Stay 1 3 Disassemble the stay 4 Fix the stay 2 to the screws M5x15 being used on the stay 5 Fix the tank tray to the right leg with the 2 screws M5x15 Lift up block When putting the lift up block direct the front and rear caster inwardly Inwardly Stay 1 Stay 2 After fixing the stay 2 fasten the screws wh...

Страница 19: ...angular waste ink tank Insert the angular waste ink tank 8 Close the tank stopper Put a hook of the tank stopper in a hole of the printer then lock it Tank trim plate Hole Angular waste ink tank The waste ink tank is stowed in the maintenance space INSTALLATION GUIDE Printer Assembly Mounting the Accessories Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev ...

Страница 20: ...4 5 6 7 INSTALLATION GUIDE Printer Assembly Removing the Stopper Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev 4 4 Removing the Stopper Work procedures 1 Open Front cover remove the 2 screws P3x8SMW and remove head stopper Head stopper ...

Страница 21: ... 04 11 Revised 2014 05 08 F W ver 1 00 Remark 1 1 Rev 4 5 Storage of packing components Work procedures 1 Attach the metal sheet for packing and the rubber feet on the back surface of main unit with the screws P4x20 SMW x 4 2 Attach the stay 1 on the back surface of main unit with the screws CS6x20 SMW x 6 Rubber feet Metal sheet for packing Stay 1 ...

Страница 22: ...ng the screws CS6x55 black x4 attach the extra stay 2 to the stay 1 4 Attach the head stopper to the stay 1 with the screws P3x8 SMW x 2 Stay 2 Stay 1 Stay 1 Head stopper INSTALLATION GUIDE Printer Assembly Storage of packing components Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev ...

Страница 23: ...guide Work procedures 1 Using manual operation move the carriage back and forth along its full travel distance several times 2 Visually check the LM guide left right ends and the LM guide block unit for formation of grease droplets and wipe away any grease droplets LM guide Carriage The grease is applied for the purposes of corrosion prevention and lubrication so do not remove any more than necess...

Страница 24: ...ration Description Refer to 1 Changing of Joint Confirm the above ink paths and change the joint concerned 5 1 p 2 2 Adjustments When Using Sublimation Transfer Ink 5 2 p 8 Ink supply paths SS21 6 color ink set W Silver M Y Or Lm K M M Y Y K K Lk Lc M Y K Lm Lc W W C C C C M Y Y M Y Y K K Dk Dk Dk M Y Lm M M M M M Y Lm Bl Bl Bl Bl Bl Bl Bl Bl Lbl Lbl K Ink supply paths 4 color ink set Ink supply p...

Страница 25: ...emove cartridge rear cover from the back panel of the main unit Use protective glasses and gloves during work Depending on the working condition ink may reach your eyes or your skin may be roughed due to ink For the tube route refer to the following The figure viewing from the rear of machine 6 W Si ink set 4 color ink set 8 color ink set 6 W ink set 4 color ink set Sb53 4 Dk ink set Sb53 6 color ...

Страница 26: ...he original location and affix using the screws F seal rubber 300 Fitting Fitting assy for UISS 3 ways fitting Pay attention not to lose the F seal rubber 300 3 ways fitting F seal rubber 300 Fitting Cap outer Attach it so that the step of F seal rubber 300 is at the side of the 3 ways fitting Be sure not to insert the fitting obliquely Be sure to confirm that the hook of the fitting is hanging on...

Страница 27: ... is at the left side of front panel cover M 2 Shift the cover fulcrum pin BKT to right and remove the front panel cover M 3 Remove the front cover 4 Remove the carriage cover Front panel cover M Screw of Cover fulcrum pin BKT Cover fulcrum pin BKT Front cover Carriage cover INSTALLATION GUIDE Ink Set Changing the Joints Model JV300 Issue 2014 04 11 Revised 2014 05 08 F W ver 1 00 Remark 1 1 Rev ...

Страница 28: ... refer to the following Dotted line in orange Connect to 1 7 and 2 7 Solid line in orange Connect to 1 8 and 2 8 Dotted line in orange Connect to 1 7 and 2 7 Solid line in orange Connect to 1 8 and 2 8 White White White White For the tube tag refer to the following 1 2 1 1 1 8 1 6 1 7 1 4 1 5 1 3 2 2 2 1 2 8 2 6 2 7 2 4 2 5 2 3 Not inserted INSTALLATION GUIDE Ink Set Changing the Joints Model JV30...

Страница 29: ...d in the procedure 6 and the new Fitting to the 3 ways fitting Cartridge rear cover Release Release F seal rubber 300 Fitting Fitting assy for UISS 3 ways fitting Pay attention not to lose the F seal rubber 300 3 ways fitting F seal rubber 300 Fitting Cap outer Attach it so that the step of F seal rubber 300 is at the side of the 3 ways fitting INSTALLATION GUIDE Ink Set Changing the Joints Model ...

Страница 30: ...t back Removed covers at the original positions 1 2 3 4 1st pump 2nd pump Connect to the No 2 cartridge Connect to the No 4 cartridge Cap outer The cartridge of white ink is at the 2nd and 4th from the right viewing from the back of machine INSTALLATION GUIDE Ink Set Changing the Joints Model JV300 Issue 2014 04 11 Revised 2014 05 08 F W ver 1 00 Remark 1 1 Rev ...

Страница 31: ...sing sublimation transfer ink water ink perform the following adjustments to avoid media cockling Adjustment of the Station Height Work procedures 1 Loosen the screw of cover fulcrum pin BKT which is at the left side of front panel cover M 2 Shift the cover fulcrum pin BKT to right and remove the front panel cover M 3 Remove the front cover 4 Move the head over the platen Front panel cover M Screw...

Страница 32: ...e left figure 8 Pull out the CPS angle spacer 1 9 Insert the CPS angle spacer 1 pulled out under the CA right base Carriage cover Under cover R CPL angle spacer 2 Use the accessory driver 150mm to loosen the CPL angle spacer 2 CPS angle spacer 1 CA right base INSTALLATION GUIDE Ink Set Adjustments When Using Sublimation Transfer Ink Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev ...

Страница 33: ...ull out the CPL angle spacer 2 11 Insert the CPL angle spacer 2 pulled out under the CA left base 12 Tighten the four screws loosened in the Step 6 CA left base CPL angle spacer 2 INSTALLATION GUIDE Ink Set Adjustments When Using Sublimation Transfer Ink Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev ...

Страница 34: ...ever is at the lower position Work procedures 1 Loosen the screw of cover fulcrum pin BKT which is at the left side of front panel cover M 2 Shift the cover fulcrum pin BKT to right and remove the front panel cover M 3 Remove the front cover Front panel cover M Screw of Cover fulcrum pin BKT Cover fulcrum pin BKT Front cover INSTALLATION GUIDE Ink Set Adjustments When Using Sublimation Transfer In...

Страница 35: ... the platen 5 Remove the carriage cover 6 Remove the under cover R 7 Loosen the head lock screw with a standard screw driver or a coin Carriage cover Under cover R Head lock screw Head lock screw INSTALLATION GUIDE Ink Set Adjustments When Using Sublimation Transfer Ink Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev ...

Страница 36: ...Carriage height adjust plate Carriage height adjust plate At shipping the height adjustment spacers 3 types are not inserted The number of spacers used is different depending on the media used by a user Be sure to match the carriage height adjustment plate to the number of sheets of the spacers which are inserted at the station Media thickness Number of Spacers used At shipping 0 3 mm 4 mm 1 4 mm ...

Страница 37: ...00 Remark 1 0 Rev 6 Power Supply Related List of work procedures Work operation Description Refer to 1 Setting the Voltage Selector Set the voltage selector 6 1 p 2 2 Connecting the Power Cable Connect the power supply cable 6 2 p 3 3 Turning the Power On Turn on the power supply 6 3 p 4 4 Turning the Power Off Turn off the power supply 6 4 p 5 ...

Страница 38: ... W ver 1 00 Remark 1 0 Rev 6 1 Setting the Voltage Selector Outline The device voltage should be switched to 100 to 120V or 200 to 240V to match the power supply voltage 1 Switch the voltage selector switch to the side for the voltage you are using Because the device may be damaged by an incorrect setting do not change the setting after installation 220V at shipping ...

Страница 39: ... this device 3 Lock the power cable Run the power cable through the clamp and lock the clamp until it clicks 4 Insert the power plug into a plug socket Voltage AC100 120V 220 240V Frequency 50 60Hz Capacity AC100 120V 1440W AC220 240V 1920W Always connect the cables to a power outlet near the device so that the cables can be easily removed When plugging the cables into the power outlets connect th...

Страница 40: ...04 11 Revised 2014 05 08 F W ver 1 00 Remark 1 1 Rev 6 3 Turning the Power On 1 Turn on the main power supplies of this device When pushing the power switch which is on the side of this machine to the side the main power will be on 2 Turn the power on by pressing the END POWER key 3 When the power is turned on the firmware version is displayed ...

Страница 41: ...pping station 1 Turn the power off by giving the END POWER key a long press 2 The confirmation screen of power OFF is displayed If you turned the power off without performing capping turn the power back on again Return the head to the capping station to prevent the head from drying out If the power is turned off during plotting the head might not be parked in the capping station Leaving the head f...

Страница 42: ...itial ink fill 7 1 p 2 2 Test Print Check that there are no plotting problems such as missing nozzles or bent paths 7 2 p 8 3 Cleaning the Heads Carry out if a drawing failure occurs in the test print 7 3 p 10 4 Dot Position Adjustment Service mode Execute dot position adjustment if misalignments occur during bidirectional plotting 7 4 p 11 5 Dot Position Adjustment User menu Execute dot position ...

Страница 43: ...e device on When the power is turned on the firmware version is displayed The machine can not recognize if the filling fluid cartridge has been set or removed Be sure to check the condition before performing each operation Set a cartridge of the filling fluid or the ink according to the displayed Set the cartridges in the order correctly Be sure to use a new cartridge or one with at least half the...

Страница 44: ...NK SET AQUA SOLVENT MENU TEST PRINT CLEANING REMOTE Select INK SET 4 color 6 W color 8color MENU TEST PRINT CLEANING REMOTE Ink set can be select at installation or at performing head cleaning the user cannot replace it When you change the ink set change the joint of the ink path 5 1 p 2 Discharge SHIPPING LIQID Remove Cartridges Discharge SHIPPING LIQID Start Discharge SHIPPING LIQID Discharging ...

Страница 45: ...ridges Fill up FILLING LIQUID Start Fill up FILLING LIQUID Filling up Please Waint Discharge FILLING LIQUID Remove Cartridges Discharge FILLING LIQUID Start Discharge FILLING LIQUID Discharging Please Waint The next operation is not started automatically even when the filling fluid cartridge is set Carry out the next operation after confirming that the cartridge has been surely set The next operat...

Страница 46: ...idge to the washing cartridge of the right side of main unit 16 Press the ENTER key and start fill up the rout of the maintenance washing liquid Fill up MAINT LIQUID EXECUTE CANCEL A confirmation screen is displayed only when AQUA is selected for ink type Maintenance washing cartridge Fill up MAINT LIQUID Start Fill up MAINT LIQUID Filling up Please wait INSTALLATION GUIDE Outputting Plots Perform...

Страница 47: ... cartridges to match the cartridge labels below the ink station When the correct ink cartridge is set it moves to the next screen The ink IC is recognized If the ink filling could not be performed normally by the operation described above execute the following Cleaning or Ink filling Maintenance When you performed 5 2 Adjustments When Using Sublimation Transfer Ink P 8 adjust the head below after ...

Страница 48: ...Select the nozzle having the nozzle missing 3 Press the ENTER key When nozzle missing is less Normal When nozzle missing is many Hard For the working procedures refer to 7 3 Cleaning the Heads When nozzle missing is less Soft When nozzle missing is many Normal FILL UP INK SOFT NORMAL HARD Select Fill up Color M C Y K FILL UP INK Filling up Please wait INSTALLATION GUIDE Outputting Plots Performing...

Страница 49: ... returns to local If you are using loose leaf media load media with a size larger than A4 size portrait If you are using roll media wind back the roll media by hand to remove any slack before beginning printing Otherwise this could cause poor printing quality Items to check before the test print Is media loaded Operation Manual Is the origin point set Is the head cap adjusted Operation Manual LOCA...

Страница 50: ... If the result is normal the operation is finished If the result is abnormal execute head cleaning 7 3 p 10 or ink filling Operation Manual Ink is blocked Abnormal pattern Nozzle is dirty Normal pattern INSTALLATION GUIDE Outputting Plots Performing a Test Print Model JV300 Issue 2014 04 11 Revised F W ver 1 00 Remark 1 0 Rev ...

Страница 51: ...displayed in the bottom level of the display When the cleaning finishes the printer returns to local 6 Execute the test plot again and check the results Repeatedly perform cleaning and test plot until the test plot result is normal Normal When there are gaps in lines Soft When you only want to execute a head wipe when lines are bent Hard When the print quality does not improve even after performin...

Страница 52: ...ment value for WF3 720dpi Std is reflected in the WF3 1440dpi Hi single and reverse direction adjustment val ues excluding bidirectional Work Procedures 7 Display ADJUST PRINT ADJUST 8 Select the waveform Switches ENTER Confirms Next 9 Select the Y resolution and scanning speed Y resolution Scanning speed change ENTER Confirms Next Forward adjustment 10 Select SiDir on the SELECT display Switches ...

Страница 53: ...ir on the SELECT display Switches ENTER Confirms Next 18 Press the ENTER key to draw the pattern ENTER To start Pattern drawing To the compensation display Without drawing 360Std SiDir WF3 H1A H2A 0 0 99 9 99 9 Magnify by a microscope and measure it in inside readings Input the compensating value referring to the left figure if the displacement on the drop position of head applied for the compensa...

Страница 54: ...e adjusting procedure is the same although the drawing pattern is different depending on mode Compensating value input Measured value ENTER Confirms 20 When compensated draw and check the patterns again 540Std BiDir WF3 0 0 50 0 50 0 Check if the displacement is almost equal in the right the center and the left of the drawn area If the displacement is significantly different in the right and left ...

Страница 55: ... called patterns 1 2 3 etc in printing order 7 Press to correct the dot position of pattern 1 Correction value 40 to 40 Check the test pattern to ensure the correction value is the position where the outgoing direction and return direction form a single straight line If the correction value is not in the range of 40 to 40 adjust the head height and then repeat the procedure from Step 2 8 Press the...

Страница 56: ...rrect PATTERN1 0 PATTERN2 0 PATTERN3 0 PATTERN4 0 40 0 40 0 Print patterns 1 to 8 Each matches the following chart No Waveform Y resolution Speed PATTERN1 WF4 360 Std PATTERN2 WF4 540 Std PATTERN3 WF3 540 Hi PATTERN4 WF3 540 Std PATTERN5 WF3 540 Hi PATTERN6 WF3 720 Std PATTERN7 WF3 720 Hi PATTERN8 WF3 1440 Hi INSTALLATION GUIDE Outputting Plots Dot Position Adjustment User menu Model JV300 Issue 2...

Страница 57: ...MEMO ...

Страница 58: ...MEMO ...

Страница 59: ...MEMO ...

Страница 60: ...D500939 13 19062014 2014 MIMAKI ENGINEERING CO LTD IT FW 1 3 ...

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