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4939 5258 01

Assembling 
the armature

1

Press on the bearing (B) and put on the 
rubber sleeve (C).

2

See illustration below: 
Press the fan (9) onto the indicated bear-
ing measure. Afterwards, apply some in-
stant glue (e. g. Sicomet) on the armature 
shaft (marked with arrows).

The distance between the upper side 
of the fan (9) and the lower side of the 
bearing (B) must be 159 mm (bearing 
measure) according to the below illus-
tration.

3

Press the bearing (6) into the bearing end 
plate (7) and insert the locking ring (5).

4

Put the bearing end plate assembly (7) on 
the armature.

5

Screw in the seal ring (4) with the 
pin-type face spanner (service tool) (3) 
(torque = 16 Nm).

6

Insert the seal (2) into the gear box (1).

7

Apply locking agent to the three 
screws (8).
Insert the bearing end plate with the 
armature (A) into the gear box (1) and 
fix them with the three screws (8) 
(torque = 4 Nm).

9

2

3

4

5

6

8

7

A

B

C

1

5

Bearing measure: 159 mm

9

B

Instant glue

Instant glue

(e.

  

g. Sicomet)

(e.

  

g. Sicomet)

Содержание 4939 5258 01

Страница 1: ...orm an initial check with a high voltage test according to VDE see chapter Electrical and Mechanical Test Instructions Before all repair work pull the power plug from the socket Disassembly Removing t...

Страница 2: ...r support 2 Remove the seal ring 3 with circlip pliers from the gear box 2 Disassembling the tool acceptance 1 Expel res press off the latch bar 7 and remove the following parts latch 4 spring 5 sleev...

Страница 3: ...pindle end 1 with a plastic hammer Chisel hammer Removing the spindle 1 Loosen the seal ring 3 with circlip pliers from the spindle groove 2 Expel the complete spindle assembly with light taps on the...

Страница 4: ...move the following parts from the spindle C ball race 1 disc 2 damping ring 3 attachment ring 4 2 Remove the four rolls B with a magnetic screwdriver from the spindle C Turn the driver sleeve 5 and th...

Страница 5: ...g 36 mm Remove the chromium platet cross brack et 3 width 8 mm wide from the front part of the spindle 4 Spindle opening 39 mm Turn the chromium platet cross bracket 5 width 8 mm 90 and remove it thro...

Страница 6: ...e the spindle bevel gear 1 Dismantling the motor housing 1 Remove the two screws 1 from the service cover 2 and pull out the service cover 2 in direction of arrow 2 Put aside the springs 3 on both sid...

Страница 7: ...t the bearing 6 5 Separate the fan 9 from the armature B with the forcing discs A 6 Remove the rubber sleeve D and press off the bearing C Detaching the crank wheel 1 Remove the following parts from t...

Страница 8: ...onic component 1 Remove the four screws 1 from the handle and remove the handle half 2 2 To branch off the mains cable remove two screws 4 from the switch 3 Remove the screw 5 from the strain relief 6...

Страница 9: ...mechanism from the motor housing 8 thrust piece 1 spring 2 transition piece 3 Danger of injury Pay attention when loosening the screw 4 the thrust piece 1 is under pressure and must be steadied 3 Loo...

Страница 10: ...emove the old grease and replace with new grease The grease must be applied to the machine as indicated in the lubrication plan The service set no 4931 375 659 contains all listed spare parts 120 g A...

Страница 11: ...t approx 48 g of Darina grease A into the spindle housing gear box from the front Fill 35 g grease Urethyn B into the spindle the percussion body takes up some grease Apply 80 g grease Darina A to the...

Страница 12: ...ox 48 g of Darina grease A into the spindle housing gear box from the front Put 120 g of Darina grease A into the gear box Put 20 g of Darina grease A to the crank wheel Fill 35 g grease Urethyn B int...

Страница 13: ...ing 13 Nm E 1 Service cover 1 3 Nm F Handle 3 Nm G Field 2 Nm H Anti vibration mechanism 3 Nm I Round nut 16 Nm J Cable clip 1 3 Nm K Carbon brush holders 1 3 Nm L Connection wires switch 0 5 Nm M Sec...

Страница 14: ...of the carbon brush holder as indicated in the enlargement of the figure mean ing hook the flat spiral spring G into the pin in the 11 o clock position Tension the flat spiral spring by 1 turn in clo...

Страница 15: ...ush cutoff blue field electronic red field carbon brush holder red field electronic red field carbon brush holder white carbon brush holder carbon brush Wiring in the machine black electronic switch W...

Страница 16: ...ion of the safety clutch If the rotational movement of the drill is blocked the safety clutch protects the user from the rotation of the machine The safety clutch limits the maximum torque of the dril...

Страница 17: ...g measure according to the below illus tration 3 Press the bearing 6 into the bearing end plate 7 and insert the locking ring 5 4 Put the bearing end plate assembly 7 on the armature 5 Screw in the se...

Страница 18: ...crank wheel B by hand Position the depth gauge A onto the crank wheel B and determine the measuring value M2 3 Calculate the difference M1 M2 Difference between 0 1 mm and 0 44 mm O K Difference 0 1...

Страница 19: ...iston 1 Combined drill chisel hammer Insert the spindle bevel gear 1 into the gear box 2 Mount the O ring 2 on the piston 3 Put the piston 3 on the tappet of the crank wheel 4 3 Insert the piston into...

Страница 20: ...into the spindle open ings 6 and turn it 90 Machines with a date of manufacture from 07 2004 Insert the ring 7 black into the spindle 8 from the front Please note when exchanging the spin dle sleeve...

Страница 21: ...ket 1 outer ring Chisel hammer Insert the O ring 7 into the driver sleeve A Insert the snap die 8 into the driver sleeve A without hex socket 2 outer rings The snap die 8 must protrude the driver slee...

Страница 22: ...n the percussion body 2 or mount the O ring 6 on the percussion body 5 2 insert the percussion body 2 into the spindle 1 or insert the percussion body 5 into the spindle 4 Combined drill chisel hammer...

Страница 23: ...ounted locking ring 3 centre centre must be between 19 2 19 5 mm Mounting the top gear cover 1 Insert the gasket 4 into the gear box 6 Mind the right position The gasket 4 is in accordance with the ge...

Страница 24: ...nings 7 must face upward Mounting the tool acceptance 1 Insert the O ring 2 and the seal ring 3 into the tool acceptance 1 Insert the seal ring 3 in the right position The sealing lips must face the o...

Страница 25: ...ners 2 on both sides and mount the handle 4 2 Insert the screw 1 and screw down the knob 3 Mounting the auxiliary handle 1 Screw down the auxiliary handle 1 Test Run Electrical Test Test run the machi...

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