
PELLERIN MILNOR CORPORATION
BIPCUM01 (Published) Book specs- Dates: 20041115 / 20041115 / 20041115 Lang: ENG01 Applic: PCL
Preventive Maintenance for Continuous Batch Washers
1.
General Information
To achieve optimum performance and service life from your Milnor machine and as a warranty
requirement, your machine must be lubricated in strict accordance with the instructions.
WARNING 1 : ENTANGLE AND CRUSH HAZARD
—Drive chains can entangle and crush
body parts.
• Lock OFF and tag out power at the wall disconnect before servicing, except where
specifically instructed otherwise in this section.
• Insure guards are in place during service procedures.
• Permit only qualified maintenance personnel to perform these procedures.
Table 1: Lubricant specifications
Assembly
Components
Specifications (or equivalents)
Drive
Motors
Shell Alvania EP 2
Gear reducer
Shell Morlina 220
Coupling chain
Shell Alvania Grease CG (or equivalent) high
speed AGMA CG-1 or CG-2 coupling grease
Support/guide roller grease
fittings
Shell Alvania EP 2
Oiler
Reservoir
Milnor chain lubricant PN#20H000A
Notice 2 : Bearing and Seal Damage
—Mixing different base greases can cause bearing
and seal damage. Consult lubricant manufacturer before using non-specified lubricants.
1. Do not use a pneumatic grease gun. Pump grease slowly while cylinder is reversing. Take 10
to 12 seconds to complete each stroke. A grease gun can build up extremely high pressure
which will force the seals out of position and cause them to leak.
2. Apply the quantity of grease called for in the checklist. Over-lubrication can be as damaging
as under-lubrication. Where quantities are stated in strokes, one stroke of the grease gun is
assumed to provide .0624 fluid ounce (1.77 grams)(by volume) of grease. Therefore, one
fluid ounce (28.3 grams) of grease would be provided by 16 strokes of the grease gun.
Determine the flow rate of your grease gun by pumping one ounce into a calibrated container.
If fewer than 16 strokes are required, all quantities of strokes in the chart should be reduced
accordingly, and if more than 16 strokes are required, the number of strokes should be
increased. Before starting lubrication, make sure grease gun is working and that you get a full
charge of grease with every stroke.
3. Do not over-lubricate motors. Over-lubrication of a motor can seriously damage it by forcing
grease into motor windings.
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