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Pellerin Milnor Corporation

55

Table 23

Typical Tools for Pulley and Belt Maintenance (cont'd.)

Tool

Function

Related Data

Bubble level

Align shafts

and

Figure 16

Dial indicator

Measure run-out

and

Figure 17

Sheave (pulley)
gage

Examine pulley wear

Figure 8

. A source for this tool is

www.

maskapulleys.com

.

Infrared
thermometer

Examine belt temperature

. A source for this tool is

http://www.

infraredthermometersale.com

.

Typical Steps to Replace Pulleys and Belts

BNUUUM02.C11 0000274652 A.3 A.4 A.2 2/4/20 8:08 AM Released

Preparation

Remove power from the machine.

Belt removal

Use the belt tension mechanism to decrease the distance between the pulleys until

you have sufficient clearance.

Figure 13

and

Figure 14

show typical belt tension mechanisms.

Pulley removal

On the typical type of pulley and bushing shown in

Figure 11

, use the push-off

holes to remove the pulley easily. On special types of pulleys (example: large drive pulley
and cone), look at the parts document in the maintenance manual for more data. Some pulleys
are too heavy for only one person to hold.

Pulley installation

Figure 11

shows the typical pulley and bushing components. Make sure that

you keep run-out tolerances when you assemble and tighten the components.

Belt installation

Decrease the distance between the pulleys to put the belt on easily. Assemble

the components carefully. Make sure that the components are aligned. Adjust the belt tension
so the belt is tight.

Test

Before you connect power again, make sure that you remove all tools. Operate the ma-

chine with a full load. If the belts slip, increase belt tension with the machine shut down and
power removed. Then test again. Make sure that the machine is safe before you put it into reg-
ular operation.

Drive Assemblies

Содержание 42044WR2

Страница 1: ...PELLERIN MILNOR CORPORATION Post Office Box 400 Kenner Louisiana 70063 0400 U S A Mechanical Parts and Service 42044WR2 WR3 Manual Number MCWD4M01 Edition ECN 2021112 ...

Страница 2: ......

Страница 3: ...onnel see also service hazards throughout manuals 12 Torque Requirements for Fasteners 13 Torque Values 13 Fasteners Made of Carbon Steel 13 Without a Threadlocker 13 With a Threadlocker 15 Stainless Steel Fasteners 17 Preparation 18 How to Apply a Threadlocker 18 Blind Holes 19 Through Holes 19 General Assembly 4231 4244WP2 WP3 20 2 Safety Related Components Assemblies 27 Safety Placard Use and P...

Страница 4: ...ns and Adjustment Procedures 77 Push Down Travel Dimensions and Adjustment Procedures 79 42 Divided Cylinder Machines 79 60 Divided Cylinder Machines 80 Hold Down Adjustment 6044SR2 SR3 6044WR2 WR3 72044SR2 SR3 72044WR2 WR3 82 Suspension Cylinder Assemblies 42031 42044 52038 60044 72044 84 Suspension Cylinder Locations 88 6 Shell and Door Assemblies 90 Shell Doors 42031 42044CP2 NP2 WP2 WP3 SP2 SP...

Страница 5: ...sure that all pulleys are in the same plane 56 Figure 16 Use a level to make sure that the pulleys are at the same slope 57 Figure 17 Dial indicator used to find the axial and radial run out of a pulley 57 Figure 18 Cross Section View of Front and Rear Bearing Assemblies Bearing Assembly for 60 and 72 WED Shown Others similar 59 Figure 19 Connection From Hydraulic Pump to Assist in Bearing Removal...

Страница 6: ...Steel Fasteners 5 16 inch and Smaller 17 Table 13 Torque Values for Stainless Steel Fasteners Larger Than 5 16 inch 17 Table 14 Parts List General Assembly 4231 4244WP2 WP3 26 Table 15 Parts List Safety Placard Use and Placement 42044WP2 NP2 SINGLE MOTOR DRIVE 29 Table 16 Parts List Safety Placard Use and Placement ISO 42044WP2 NP2 SINGLE MOTOR DRIVE 31 Table 17 Effect of Tripping Vibration Safety...

Страница 7: ...Temperature Probe 42044SR2 42044WR2 105 Table 38 Parts List Supply Injector Assembly 4244WP2 WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM 109 Table 39 Parts List Water Steam Schematics 42044WP2 CP2 NP2 113 Table 40 Parts List Water Inlets 4244WP2 WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM 116 Table 41 Parts List Flushing Water Supply 4244WP2 WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM 119 Table 42 Parts List Steam ...

Страница 8: ...6 Pellerin Milnor Corporation 1 General Service Information ...

Страница 9: ...Pellerin Milnor Corporation 7 BMP720097 19036 BRUUUM01 1 0000229985 A 3 D 6 12 5 19 11 43 AM Released General Service Information ...

Страница 10: ...nent is an electrical component give the schematic number if known If the component is a motor or an electrical control give the nameplate data from the used component To write to the Milnor factory Pellerin Milnor Corporation Post Office Box 400 Kenner LA 70063 0400 UNITED STATES Telephone 504 712 7775 Fax 504 469 9777 Email parts milnor com BNUUUU02 2021104A BNUUUU02 0000158094 F 2 3 3 21 9 47 A...

Страница 11: ...le and Crush Hazards Contact with moving components nor mally isolated by guards covers and panels can entangle and crush your limbs These components move automatically Do not remove guards covers or panels Do not reach into the machine housing or frame Keep yourself and others off of machine Know the location of all emergency stop switches pull cords and or kick plates and use them in an emergenc...

Страница 12: ...nces can explode or ignite in the cylinder drain trough or sewer The machine is designed for washing with water not any other solvent Processing can cause solvent containing goods to give off flammable vapors Do not use flammable solvents in processing Do not process goods containing flammable substances Consult with your local fire department public safety office and all insurance providers Safet...

Страница 13: ... Cylinder A damaged cylinder can rip apart dur ing extraction puncturing the shell and discharging metal fragments at high speed Do not operate the machine with any evidence of damage or malfunction WARNING Explosion Hazards Inner door latches divided cylinder machines A damaged or improperly seated latch can cause the inner door to open dur ing operation damaging the cylinder and shell A damaged ...

Страница 14: ...h electric power can kill or seriously injure you Electric power is present inside the cabinetry unless the main machine power disconnect is off Do not service the machine unless qualified and authorized You must clearly understand the hazards and how to avoid them Abide by the current OSHA lockout tagout standard when lockout tag out is called for in the service instructions Outside the USA abide...

Страница 15: ...ed on Milnor equipment NOTE Data from the Pellerin Milnor Corporation Bolt Torque Specification bolt_ torque_milnor xls 2002096 Fasteners Made of Carbon Steel BNUUUN02 C03 0000222448 A 3 B 3 1 2 20 2 14 PM Released Without a Threadlocker BNUUUN02 C04 0000222447 A 3 B 3 1 2 20 2 14 PM Released Table 2 Torque Values for Standard Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension T...

Страница 16: ...92 2382 3230 2085 2827 1 3 8 x 12 746 1011 1672 2267 2712 3677 1 1 2 x 6 869 1178 1949 2642 3161 4286 2767 3751 1 1 2 x 12 979 1327 2194 2974 3557 4822 Table 4 Torque Values for Plated Fasteners with Maximum 5 16 inch Diameters and No Lubricant Dimension The Grade of the Bolt Grade 2 Grade 5 Grade 8 Grade BC Pound Inches N m Pound Inches N m Pound Inches N m Pound Inches N m 1 4 x 20 49 6 76 9 107...

Страница 17: ...4 to 5 8 inch 5 8 to 7 8 inch 1 inch LocTite 222 OK LocTite 242 OK LocTite 262 OK LocTite 272 High temperature LocTite 277 OK NOTE The acceptable bolt size ranges for various LocTite threadlocking products is the LocTite manufacturer s general recommendation Specific applications sometime re quire that a LocTite product is applied to a bolt size outside the ranges shown here For example Milnor spe...

Страница 18: ...ade 2 Grade 5 Grade 8 Grade BC Pound Feet N m Pound Feet N m Pound Feet N m Pound Feet N m 1 x 8 350 475 901 1222 1272 1725 1114 1510 1 x 12 383 519 986 1337 1392 1887 1 x 14 393 533 1012 1372 1428 1936 1 1 8 x 7 496 672 1111 1506 1802 2443 1577 2138 1 1 8 x 12 556 754 1247 1691 2022 2741 1 1 4 x 7 700 949 1568 2126 2544 3449 2226 3018 1 1 4 x 12 774 1049 1737 2355 2816 3818 1 3 8 x 6 917 1243 205...

Страница 19: ...ble 13 Torque Values for Stainless Steel Fasteners Larger Than 5 16 inch Dimension 316 Stainless 18 8 Stainless 18 8 Stainless with Loctite 767 Pound Feet N m Pound Feet N m Pound Feet N m 3 8 x 16 21 28 20 27 12 16 3 8 x 24 23 31 22 29 13 18 7 16 x 14 33 44 31 42 19 25 7 16 x 20 35 47 33 45 20 27 1 2 x 13 45 61 43 58 26 35 1 2 x 20 47 64 45 61 27 37 9 16 x 12 59 81 57 77 34 46 9 16 x 18 66 89 63 ...

Страница 20: ...rTM or equal on the fasteners and the mating threads Let the primer dry for one minute minimum How to Apply a Threadlocker BNUUUN02 T02 0000222508 A 3 B 3 11 26 19 2 48 PM Released CAUTION Malfunction Hazard Heat vibration or mechanical shocks can let the fasteners loosen if you do not apply the threadlocker correctly Loose fas teners can cause malfunctions of the equipment Read the threadlocker m...

Страница 21: ...ten the bolt to the value shown in the correct table Table 6 Threadlocker by the Diame ter of the Bolt see below Note page 15 to Table 12 Torque Values for Stainless Steel Fas teners 5 16 inch and Smaller page 17 Figure 3 Apply Threadlocker in a Through Hole Application Legend A No threadlocker here B Apply the threadlocker to this area X Nut depth Disassembly BNUUUN02 C07 0000222444 A 3 B 3 11 26...

Страница 22: ...tion Legend A See BPWVUJ01 and BPWVUJ02 B See BPWG4D01 C Cover if no supply injector General Assembly 7 Sheets 4231 4244WP2 WP3 BPWD4U01 2020304 BPWD4U01 1 0000303587 A 3 A 4 7 22 20 2 07 PM Released General Service Information ...

Страница 23: ... 5 compartment supply F 5 compartment supply G Water and steam fill line H Steam inlet see BPWD4W03 J Water inlets see BPWD4W02 K Drive chart see BPWD4I02 L Water level float chamber General Assembly 7 Sheets 4231 4244WP2 WP3 General Service Information ...

Страница 24: ...22 Pellerin Milnor Corporation Legend B Door assembly BPWG4D01 M Secondary door switch N Main bearing see BPWG4B01 P Door interlock General Assembly 7 Sheets 4231 4244WP2 WP3 General Service Information ...

Страница 25: ...Pellerin Milnor Corporation 23 Legend Q Drain valve see BPWVUW02 R Pushdown General Assembly 7 Sheets 4231 4244WP2 WP3 General Service Information ...

Страница 26: ... see BPWD4W03 J Water inlets see BPWD4W02 K Multi motor base shown obsolete For single motor drive base not shown see BPWD4I02 S Flushing water supply see BPWVUW01 T Excursion switch General Assembly 7 Sheets 4231 4244WP2 WP3 General Service Information ...

Страница 27: ...Pellerin Milnor Corporation 25 Legend U Rear belt guard V Valve set cover W Quick release for pushdown General Assembly 7 Sheets 4231 4244WP2 WP3 General Service Information ...

Страница 28: ...HU all 13 60E306A12A HOSE 3 5 ID GATES PE X12 all 14 AD 15 090A AIRCHAMBER PRESWITCH INSTALL all 15 02 18107 GASKET 8 FLANGED DUMP VALVE all 16 W2 15585E WLMT COV 2ND DR SW 4244 31 all 17 02 15585D BRKT 2ND DRSW 4244 4231WP SG all 18 02 15139 PIN DOOR HINGE all 19 AD 15 042A DOOR INTERLOCK SWITCH INSTAL all 20 AD 15 042 DOOR INTERLOCK SWITCH ASSY all 21 AD 15 091 SOAP CHUTE LID INSTALLATION all 22...

Страница 29: ...2 Safety Related Components Assemblies Pellerin Milnor Corporation 27 ...

Страница 30: ...minum placard mounting holes are provided on machine Use 8 self tapping screws Legend A A Rear view B B Left view C C Front view D D Right view E For steam pipe Safety Placard Use and Placement 2 Sheets 42044WP2 NP2 SINGLE MOTOR DRIVE BPWD4M01 2020264 BPWD4M01 1 0000296185 A 3 A 4 6 24 20 10 57 AM Released Safety Related Components Assemblies ...

Страница 31: ... column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 10 01 10627A NPLT DIV CYL STAPH WARN TCATA all 20 01 10377A NPLT ELEC HAZARD LG TCATA all 30 01 10689A NPLT BELT HAZARD SM TCATA all 40 01 10648A NPLT GEAR HAZARD TCATA all 50 01 10685A NPLT BURN HAZARD TCATA all 60 01 10699B NPLT SERV HZRD ALUM TCATA Safety Placard Use and Placem...

Страница 32: ...are shown If aluminum placard mounting holes are provided on machine Use 8 self tapping screws Legend A A Rear view B B Left view C C Front view D D Right view E For steam pipe Safety Placard Use and Placement ISO 2 Sheets 42044WP2 NP2 SINGLE MOTOR DRIVE BPWD4M02 2020263 BPWD4M02 1 0000296198 A 3 6 23 20 4 06 PM Released Safety Related Components Assemblies ...

Страница 33: ... shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 10 01 10627X NPLT DIVCYL SG WARNING FRT ISO all 20 01 10377 NPLTE WARNING 4X4 all 30 01 10628X NPLT NONTILT W E WARNING SIDE all 40 01 10648X NPLT ACTUATED VALVE WARN ISO all 50 01 10649X NPLT HOT BEHIND CVR WARN ISO Safety Placard Use and Placement ISO 2 Sheets ...

Страница 34: ...s This tie wrap must be removed after the machine is set in to position but before the machine is operated Adjustment of this switch from the factory setting is not recommended however it should be checked for proper functioning and adjusted if its proper setting is lost As shown in Figure 5 Vibration Switch page 33 the unit consists of a sensitive micro switch with an extended actuating arm suppo...

Страница 35: ...ion very little machine movement will occur for a given degree of out of balance Under such conditions it may be better to adjust the switch to be very sensitive With less substantial founda tions e g ones where the sub soil is mushy or springy or otherwise not as desirable consider ably greater machine movement will occur for a given degree of out of balance in which case a less sensitive vibrati...

Страница 36: ...umber Description Nomenclature Comments Reference Assemblies A SAE03 151 ASSY VIBRATION SWT LG CONTR Components all 1 02 02038 PLATE INSULATING SMALL 9NOV51 all 2 15P008 TRDCUT PANHD 6 32X1 NIKSTL WA all 3 02 15119 BRACKET VIBSW CAD all 4 09R020 SWITCH NC VIBR WZ 2RW84429 P52 all 5 03 01059 VIBSWITCH CLAMP CADSTL all 6 03 01058 VIBSWITCH WEIGHT CADSTL all 7 15P101 TRDCUT F PANHD 8 32X3 8 NIKSTL Vi...

Страница 37: ...3 Drive Assemblies Pellerin Milnor Corporation 35 ...

Страница 38: ...orporation Legend A Key comes with motor B 3 rib belt uses 2 C Key D Belt uses 5 E Bushing comes with key Drive Chart 2 Sheets 4244WP2 SM BPWD4I01 2020272 BPWD4I01 1 0000296272 A 3 6 29 20 2 39 PM Released Drive Assemblies ...

Страница 39: ...es A D16 00561 DRIVE CHART 4244WE SINGLE MOTO Components all 1 02 16124 VPUL 5B20 Q2 BRN PE 5008 all 2 56Q2DQ2S 2 3 16 SPLIT BUSHING BROWN Q2 all 3 56VB120X VBELT BX120 RAWEDGE COG all 4 56080B5SF VPUL 5B8 0 A7 6 SF TYPE QD all 5 56Q2HSF 2 7 16 BUSH VPUL QD TYPE SF all 6 02 175121 KEY 5 8SQ all 7 5607B110 PULLEY 7B11 0 TYPE E all 8 56Q2AE 2 0 BUSHING VPUL QD TYPE E all 9 02 15794 KEY 1 2X2 1 2 423...

Страница 40: ...ilnor Corporation Legend C Brake see BPWG4I04 D 6 instances E 2 instances Drive Base Installation 7 Sheets 4244WP2 SM Single Motor BPWD4I02 2020273 BPWD4I02 1 0000296382 A 3 6 30 20 1 29 PM Released Drive Assemblies ...

Страница 41: ...Pellerin Milnor Corporation 39 Legend F Jackshaft see BPWD4I03 Drive Base Installation 7 Sheets 4244WP2 SM Single Motor Drive Assemblies ...

Страница 42: ...40 Pellerin Milnor Corporation Drive Base Installation 7 Sheets 4244WP2 SM Single Motor Drive Assemblies ...

Страница 43: ...Pellerin Milnor Corporation 41 Drive Base Installation 7 Sheets 4244WP2 SM Single Motor Drive Assemblies ...

Страница 44: ...2 Pellerin Milnor Corporation Legend A See detail A B See detail B G Upper H Lower J Uses 3 K As required L 3 instances per side Drive Base Installation 7 Sheets 4244WP2 SM Single Motor Drive Assemblies ...

Страница 45: ...SH 1 1 2X17 32X1 4 ZINC all 13 15K180 HXCAPSCR 1 2 13UNCAX2 GR5 ZINC all 14 15K151 HXCAPSCR 1 2 13UNC2AX1 25 GR5 all 15 15K173A HXCAPSCR 1 2 13UNC2AX1 75 GR5 all 16 02 19283 NUT 1 2 13UNCX1 1 2SQ SPEC all 17 15K162 HXCAPSCR 1 2 13UNC2AX1 5 GR5 P all 18 02 11603C WASHER DBLR 1 5W CUTOFF SIDE all 19 15P200 TRDCUT FHXWASHD 3 8 16X3 4NIK all 20 02 19023 DRIVE BASE ADJ SCREW 13 5LG all 21 15G250 HXNUT ...

Страница 46: ...See Detail D E See Detail E F Insert all ʺ fasteners hand tight Then torque in the following sequence above front and back Jackshaft 2 Sheets 4244WP2 SM BPWD4I03 2020275 BPWD4I03 1 0000296457 A 3 A 4 7 2 20 11 21 AM Released Drive Assemblies ...

Страница 47: ...2 54A988 SKF BRNG 22217EK C3 all 3 54A989 17 X 2 938 SNW ADAPTER ASSY all 4 X2 19381D BRNG HOLDER SPHRCL BRNG REAR all 5 X2 19381C BRNG HOLDER SPHRCL BRNG FRT all 6 X2 15702A RETAINER SPHRCL BRNG all 7 02 19384 COVER BRG HOUSE FT REAR all 8 X2 19378 BRGHSG SUP TIMKENS MACHINED all 9 15K193 SOKCAPSCR 1 2 13X2 75GR8 HK all 10 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL all 11 15K030 HEXCAPSCR 1 4 20UNC2X1 2...

Страница 48: ...tion Legend G 4 places H 6 places J Bushing includes hardware K See figure 1 L See BPWVUP01 Brake Assembly 3 Sheets 4244WP2 WR2 4244SP2 SR2 BPWG4I04 2020082 BPWG4I04 1 0000266631 A 3 B 3 2 17 20 2 10 PM Released Drive Assemblies ...

Страница 49: ... BRAKE 4244SP2 SM 4244WP2 WR2 4244SP2 SR2 INSTALLATION PARTS REFERENCE NUMBER B ABR42002 DISC BRAKE ASSY 4244SP2 SM ASSEMBLY Components A 1 X2 21858 MACH BRK CALPR MNT PLT 4840 A 2 X2 21866 MACH CALIPER DISK 4840F A 3 X2 21867 MACH CALIPER DISK HUB 4840F A 4 54KC7976 CALIPER HYD D A 3 8IN RETRACT H200DLRG CALIPER 4A 54KC7964RK 54KC7964 REPAIR KIT REPAIR KIT 4B 54KC7964R2 BLEEDER SCREW W C BRANHAM ...

Страница 50: ...OF B B 9 52XY0ER004 STRADTUN3 16MJX1 8FP 2405 3 2 PART OF B B 10 54KC7961BG BRAKE HOSE 1 8 X18 OAL 50612 PART OF B B 10B 54KC7961BSEAL SEAL WASHER CONICAL BRAKE HOSE PART OF B B 11 52AY0ER003 STR 1 4 MJICX1 8 MP 2404 4 2 PART OF B B 12 15K095 HXCPSCR 3 8 16UNC2AX1 GR5 ZINC PART OF B B 13 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL PART OF B B 14 15G205 HXNUT 3 8 16UNC2B ZINC GR2 PART OF B all 15 15K162 HX...

Страница 51: ...n you do work on the mechanisms Stay out of the machine frame when you do a test on the machine Replace all covers before you put the machine into operation TIP Read these documents from the Gates Corporation www gates com to know more about pulley and belt maintenance Belt Drive Preventive Maintenance Safety Manual and Preserve your investment Check Engine Belts Often Pulley Requirements BNUUUM02...

Страница 52: ...ign To adjust parts until they are in a correct position to other parts Always align components when you replace a motor bearing housing pulley or belt The belts must not twist or make unusual noises or show vibration Figure 9 Pulley and Shaft Position Views of Incorrect and Correct Positions Legend 1 Not aligned Pulley grooves are in different planes 2 Not aligned Pulley grooves are in different ...

Страница 53: ... Radial run out The difference between the minimum and maximum diameter in one turn Fig ure 10 item 2 If a force causes damage to a pulley it can bend It will not have a circular shape Figure 10 Run out Views of Axial and Radial Run out Legend 1 Axial run out This pulley is bent or not perpendicular to the shaft This condition must not be more than 1 mil for each inch 0 1 mm for each dm of the pul...

Страница 54: ...aligned when you adjust the belt tension Do not use belts made from cut belts For a drive with more than one belt Replace all of the belts together Do not mix new and used belts Do not mix belts from more than one manufacturer CAUTION Risk of damage A screwdriver or metal tool can cause damage to the belt Do not push the belt on with a tool Condition of Belts BNUUUM02 C07 0000274604 A 3 A 4 A 2 2 ...

Страница 55: ... cause damage to the belt the pulleys bearings and other drive components If the belt is too loose this can cause belt slippage Incorrect belt ten sion or belt slippage can cause components to make an unusual noise When you install a new belt use these rules to get the correct belt tension Set the tension of the belt when you replace a motor bearing housing pulley or belt Replace all belts on a pa...

Страница 56: ...eys will not stay aligned Examples of this type are shown in Figure 14 Figure 13 A Tension Mechanism that will not Change the Angle of the Pulleys Figure 14 Some Pairs of Tension Mechanisms that Can Change the Angle of the Pulleys How to Do Maintenance on Pulleys and Belts BNUUUM02 C10 0000274653 A 3 A 4 3 6 20 4 49 PM Released Table 23 Typical Tools for Pulley and Belt Maintenance Tool Function R...

Страница 57: ...pical type of pulley and bushing shown in Figure 11 use the push off holes to remove the pulley easily On special types of pulleys example large drive pulley and cone look at the parts document in the maintenance manual for more data Some pulleys are too heavy for only one person to hold Pulley installation Figure 11 shows the typical pulley and bushing components Make sure that you keep run out t...

Страница 58: ...to make sure that all pulleys are in the same plane Straight edge String Legend 1 Straight edge 2 Four points where the straight edge must touch the pulleys 3 Space between the straight edge and the pulley This shows that the pulleys are not in the same plane 4 You can use a string as a straight edge if you hold it tight 5 Magnet mounted laser 6 Three targets to point the laser at Laser Drive Asse...

Страница 59: ...echanisms shown in Figure 14 can change the pulley slopes 2 If the slopes of the pulleys are equal the bubble will be in the same position for each pulley The bubbles do not have to be in the center of the level 3 A pulley 4 A second pulley on the same drive Figure 17 Dial indicator used to find the axial and radial run out of a pulley Axial Run out 1 Radial Run out 2 Legend 1 Dial indicator in po...

Страница 60: ...arings Koya SKF FMC Torrington or equal Referring to Figure 18 the rear clean side on Staph Guard models bearing is firmly held in the bearing housing bearing and seal carrier by the shaft seal holder preventing axial movement The front soil side on Staph Guard models bear ing is free to move axially in the bearing housing to accommodate thermal expansion of the shaft during operation and is thus ...

Страница 61: ...lacement becomes necessary due to wear it is essential that the bearings and seals are replaced Seal replacement requires removal of the bearing housing and seal sleeve In rare instances where the seals are known to be in good condition it is not necessary to remove the bearing housing seals or seal sleeve when a bearing is replaced A pulling fixture is required to remove the bearing housing A set...

Страница 62: ...bearing inner race Install a pipe fitting into this tapped hole as shown in Figure 19 Connection From Hydraulic Pump to Assist in Bearing Removal page 60 Using a Porta Power or similar hand operated hydraulic pump force fluid into the pas sage Pump hard to build up fluid pressure This pressure will cause the inner race to expand slightly just enough to free the tapered surfaces and allow the beari...

Страница 63: ...earing housing pads during factory assembly to align the housing and insure its being exactly parallel with the shaft When removing the bearing housing be sure to keep these shims separate and identified so that they may be returned to their proper location otherwise the bearing and seal will be out of line and may be damaged after a short operat ing period As a precaution in case the shims are lo...

Страница 64: ...ces are generally toxic and or explosive under certain conditions Benzene Gasoline Naptha Chlorethane Kerosene Tricholorethylene Freons Mineral Spirts Do not however expose any components to the above substances for more than 24 hours and on ly use at room temperature Never use the following solvents or cleaning agents alcohols cre sols phenols flouro propanols or other similar chemicals or mixtur...

Страница 65: ...ing in stalled install the rear housing first 6 With two of the three temporary guide rods in position on the shell place the bearing housing onto the guide rods and install the seal sleeve setting fixture on to the bearing housing as shown in Figure 24 The seal sleeve setting fixture prevents the seal sleeve from being pushed out of the housing as the housing is inserted into the shell Note that ...

Страница 66: ... 9 Remove the guide rods and install the bearing housing cap bolts See Bolt Torque Require ments elsewhere for proper torques 10 With the grease gun pump grease into the inner portion of the bearing cavity such that when the bearing is installed the space between the bearing and the seals will be approximately 1 3 full of grease 11 Proceed to Measuring Unmounted Clearance and Setting Bearing Front...

Страница 67: ...ements are taken in thousandths of an inch Although this requires precise work attention to detail and a good set of feeler gauges it is the only way to insure that the bearing will be tightened onto the shaft to precisely the right tension If you have any questions on performing the measurements or adjustments described below your local bearing supplier or the Milnor factory can assist you Althou...

Страница 68: ... industry standards and therefore apply to all brands of bearings supplied by Milnor If other sources of bearings are used re fer to the manufacturer s instructions for proper clearances NOTE To locate your bearing on the chart match the first five characters of the manufacturer s part number not the Milnor part number with those in the chart For example for a manufacturer s part number 22217LBK f...

Страница 69: ...ont housing once the bearing is seated Tightening Bearing s Front and or Rear BNWVUM02 T05 0000278718 A 3 A 5 3 12 20 11 54 AM Released 1 Once both bearings are seated or if only one bearing was replaced install the bearing lock washer s and lock nut s Use a hammer and a metal drift as shown in Figure 28 to tighten the lock nut It is imperative to only tap lightly and to assure that metal chips fr...

Страница 70: ...hown Figure 29 Measuring the Mounted Internal Clearance of the Bearing 42 machine shown 5 With the grease gun fill the space between the bearing and the front of the housing 1 3 full of grease 6 Install the bearing cover plate or shaft seal holder as appropriate When installing the shaft seal holder take care not to damage the seal as it is gently pushed over the shaft Cover the keyway on the end ...

Страница 71: ...This page intentionally blank ...

Страница 72: ...ction view C C Section view D D Section view G G Section view Staph Guard machines only K Bearing L Seal Main Bearing Assembly 4 Sheets 42031 42044 CP2 CP3 NP2 NP3 WP2 WP3 SP2 SP3 DA2 DA3 DP2 DP3 BPWG4B01 2020025 BPWG4B01 1 0000267370 A 3 A 5 1 9 20 1 33 PM Released Bearing Assemblies ...

Страница 73: ...egend B B Section view C C Section view E E Section view F F Section view H H Section view J J Section view K Bearing L Seal Main Bearing Assembly 4 Sheets 42031 42044 CP2 CP3 NP2 NP3 WP2 WP3 SP2 SP3 DA2 DA3 DP2 DP3 Bearing Assemblies ...

Страница 74: ...1 42C all 12 56S22312T SPHEROLBRG FAG 22312E1AK M C3 all 13 56AHN12 N12 BEARING LOCKNUT all 14 56AHW12 W12 BEARING LOCKWASHER AB 15 15K083 HXCAPSCR 3 8 16 UNC2AX1 2 GR5 all 16 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 17 15K228B HEXCAPSCR 3 4 10 X 1 1 2 GR 5 all 18 02 15292 LOCK WASH BEARHSN 6 42C CAD all 19 02 15528 GREASE RESTRICTOR 42 SEALS all 20 02 15695 GASKET SHAFT SUP 2 42WEHU all 21 15B245 ...

Страница 75: ...tter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments all 37 X2 15683 SUPPORT SHAFT 2 42WEHU C 38 51P013 PLUG HXCNTRSUNK 1 4 BRASS C 39 X2 15746 RETAINER BRG SOILSD C2 15702 Main Bearing Assembly 4 Sheets 42031 42044 CP2 CP3 NP2 NP3 WP2 WP3 SP2 SP3 DA2 DA3 DP2 DP3 Bearing Assem...

Страница 76: ...ng the mounting plate on the bar and tightening the split collar N2 Adjustment Gap between target and switch sensor should be 3 16 9mm Adjust the gap by sliding the mounting ring on slotted holes on mounting brackets P1 Pocket 1 P2 Pocket 2 S Speed Sensor T Target Autospot Installation 2 Sheets 4244WP2 SM BPWD4I04 2020285 BPWD4I04 1 0000296791 A 3 A 6 7 9 20 10 26 AM Released Bearing Assemblies ...

Страница 77: ...In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A G28 16202 INST 42WE S M AUTOSPOT Components all 1 W2 16181 WLMT PROX GUIDE MNT 42WE all 2 W3 60220C WLMT PROX MNT 60 AUTOSPOT all 3 02 16142 4244WE PROX TARGET all 4 09RPS07RDS 7MM SENSING RECTANGULAR SHLD Autospot Installation 2 Shee...

Страница 78: ...llowing suspension system components 1 Hydro cushion cylinder which suspend the shell and cylinder within the frame and pro vide vibration damping during extraction 2 Pneumatic push down devices air bags which when inflated force the shell downward where it is held against rigid pads during loading unloading washing and draining 3 Metal or rubber pads some rigidly fixed to the shell and some rigid...

Страница 79: ...le 27 Hanging Dimensions page 78 and adjust your machine accordingly Take measurements on the left and right sides of the shell to assure that the shell is horizontal left to right 2 The shell and cylinder should be level front to back Check this with a bubble level as shown in Figure 31 Shell Hanging for Divided Cylinder Machines Left side view of 60044WE shown page 78 3 If further adjustment is ...

Страница 80: ...A Hanging Dimensions B Shell back C Bubble level D Shell front E Frame Table 27 Hanging Dimensions Machine Model Dimension A 42031WE 4 1 8 105 42031SG 4 1 8 105 44044WE 4 1 8 105 42044SG 4 1 8 105 60031WE 3 5 8 92 60031SG 3 5 8 92 60044WE 3 5 8 92 60044SG 3 5 8 92 72044SG 3 3 4 95 72044WE 3 3 4 95 Frame Pivots and Suspension ...

Страница 81: ...he pans Extra shims and adhesive for securing the shims were supplied with your machine There is no specific push down travel dimension for these machines however length of travel must be adjusted as follows 1 With the Master switch set to off and the shell hanging free measure the gap between each bracket and base pad 2 Add or remove shims from the appropriate pads as required to make all four ga...

Страница 82: ...ps on the four corners of the frame which appear as shown in Figure 33 Ring Weldments page 81 When pushed down the ring weldments which move with the shell must seat firmly onto the plugs which are mounted atop the base pads The push down travel dimension must assure that 1 the ring weldments and plugs are far enough apart when the shell is not pushed down so as not to interfere with the free move...

Страница 83: ...ft side of Figure 33 Ring Weldments page 81 If the gap at any location is less than 2 inches without shims the shell must then be raised in the frame using the proce dures previously described 4 Once the proper arrangement of shims is made remount the ring weldment and shims to the mounting bracket see the right side of Figure 33 Ring Weldments page 81 Any extra shims may be stacked on the top sid...

Страница 84: ...Unloaded 3 3 4 E 1 2 approx F 2 travel of empty basket G Setting blocks for adjustment Blocks must hold shell approximately 3 8 above base pads when ma chine is pushed down N1 Be sure shell does not bottom on basepad there must be clearance at this point Check each corner N2 Place shims here to adjust ring weldment so that all four corners seat simultaneously Hold Down Adjustment 2 Sheets 6044SR2 ...

Страница 85: ...Used In Item Part Number Description Nomenclature Comments none Components all 2 03 06216A SHIM HOLDOWN 1 4 THICK all 3 03 06216B SHIM HOLDOWN 10GA THICK all 4 03 06216C SHIM HOLDOWN 16GA THICK all 5 W3 06406 RING HOLD DOWN CENT STAMPED all 6 15G238 HXNUT 5 8 11UNC2B SAE ZINC GR2 all 7 15U315 LOKWASHER MEDIUM 5 8 ZINCPL all 8 15D125 HXTAPSCR 5 8 11X4 FLTHRD GR5 all 9 15K300 HXCAPSCR 1 8UNC2A X4 5 ...

Страница 86: ...ilnor Corporation Legend A Oil level B Shell Suspension Cylinder Assemblies 3 Sheets 42031 42044 52038 60044 72044 BPWVUJ01 2020032 BPWVUJ01 1 0000267484 A 3 A 5 1 13 20 4 53 PM Released Frame Pivots and Suspension ...

Страница 87: ... KEYWAY K 1 02 18244A BOLT HYDCYL 28 7 8LG KEYWAY FGH 1 03 06201 BOLT HYDCYL 41 7 8LG KEYWAY all 2 02 18840A UPCAP HYDROCYL 42 52 60 all 4 5SP0KGFSS NPT PLUG 1 2 SOSOLID GALSTL BC 5 X2 15356 PISTON HYDROCYL 6 6 NOTCH DFGHK 5 X2 18228 PISTON HYDROCYL 6 3 NOTCH all 6 5SP0GHFHKM NPT PLUG 3 8 HEXCSMAGNETIC ZN FG 7A 03 06139 SPRING IN HYDRO CYL 331LB IN FULL SPRING PURPLE G 7B 03 06139A SPRING IN HYDRO...

Страница 88: ... 25 TK all 32 X3 06252 RETAINER BALBUSH 4 72WEDU all 33 54M025 HYDFIT 1 8 90 ALEMITE 1613 B all 34 27B240 SPCRROLL 5ID 813L 062T STLZNC all 35 02 18534 HOLDPLATE BALLBUSH ZNC CAD all 36 15G230 HXNUT 1 2 13UNC2B SAE ZINC GR2 F 37 Y3 06200 SPACER HYDRO CUSHION CYL MACH all 38 15K203 HXTAPSCR TFL 1 2 13X5 GR5 ZINC all 39 54A705 BALBRUSH 1 5 SKF GEZ108ESAVE467 all 40 15N037 HXCAPSCR 1 2 13UNC2AX6 5 GR...

Страница 89: ...This page intentionally blank ...

Страница 90: ...Cylinder 3 C4 Cylinder 4 E Front or soil side J A letter is stamped on the end of the upper bolt to designate the cylinder assembly Suspension Cylinder Locations 2 Sheets BPWVUJ02 2020032 BPWVUJ02 1 0000267482 A 3 A 5 1 13 20 4 56 PM Released Frame Pivots and Suspension ...

Страница 91: ... NP2 WP2 WP3 42031 SP2 SP3 42044 CP2 NP2 WP2 WP3 D7P 42044 SP2 3 SR2 3 42044 WP2 SM WP3 SM WR2 WR3 52038 WTL WTN WP1 60044 WP2 3 SM SP2 3 SM WR2 3 SR2 3 72044 WP2 WP3 DA1 72044 SP2 SP3 SR2 SR3 Cylinder 1 B B C C C D K H G Cylinder 2 B C B C C D K H G Cylinder 3 B C B C C D K F G Cylinder 4 B C C C C D K F G Suspension Cylinder Locations 2 Sheets Frame Pivots and Suspension ...

Страница 92: ...90 Pellerin Milnor Corporation 6 Shell and Door Assemblies ...

Страница 93: ...Pellerin Milnor Corporation 91 Shell Doors 3 Sheets 42031 42044CP2 NP2 WP2 WP3 SP2 SP3 4244SP2 SM BPWG4D01 2020035 BPWG4D01 1 0000267634 A 3 A 4 1 16 20 8 53 AM Released Shell and Door Assemblies ...

Страница 94: ...12 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 AB 13 15U300 LOKWASHER REGULAR 1 2 ZINC PLT C 14 15K105 HXCAPSCR 3 8 16UNC2A1 25 GR5 P AB 15 15K041E SKCPSCR 1 4 20X1 1 4 BLK C 16 02 15058 GASKET SHELDOR APG726 BUNA N AB 17 12P1AGSB SNAPBUSH 3 8 MH X 1 4 T 1 8 C 18 53A501 TUBE INSERT 163 OD 63PT 4 40 C 19 53A500 SLEEVE DELRIN 1 4 OD 60PT 4 AB 20 54M020 GREASEFIT 30DEG 1611 B ALEMITE AB 21 5SB0E0CBEO NPTHEXB...

Страница 95: ...ine will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments AB 38 54JH13125B HINGE COL SPLIT 3 12 FL TOP AB 39 02 10391A COVER STRIP MICRO SW 10 Shell Doors 3 Sheets 42031 42044CP2 NP2 WP2 WP3 SP2 SP3 4244SP2 SM Shell and Door Assemblies ...

Страница 96: ...ers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A SA 15 028 Assembly Door latch Components all 1 02 15105 RETAINER RING all 2 02 15297 STRIKER all 3 02 15298 CYLINDER all 4 02 15836 SPRING all 5 15H090 PIN all 6 60C122 O RING 1 X1 8 all 7 60C128 O RING 1 3 8X1 8 Door Latch 1 Sheet BPWG4D02 2020034 BPW...

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Страница 98: ...erin Milnor Corporation Legend A A Section view B See BPWVUD02 Cylinder Assembly 2 Sheets 42044WP2 NP2 CP2 SP2 BPWVUD01 2020042 BPWVUD01 1 0000267727 A 3 A 4 1 20 20 9 33 AM Released Shell and Door Assemblies ...

Страница 99: ...e word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 ACA16WE2B CYL ASSY 4244WE2 304L TUNNL 42044WP2 CP2 NP2 all 1 ACA16SG2B CYL ASSY 4244SG2 304L TUNNL 42044SP2 all 2 SA 15 103 CYLDOOR ASSY STAMPED 42U Cylinder Assembly 2 Sheets 42044WP2 NP2 CP2 SP2 Shell and Door Assem...

Страница 100: ...rin Milnor Corporation Legend B Cylinder doors see BPWVUD02 Cylinder Assembly 2 Sheets 42044WP3 42044WP3 SM 42044SP3 BPWD4D01 2020273 BPWD4D01 1 0000296533 A 3 6 30 20 4 51 PM Released Shell and Door Assemblies ...

Страница 101: ...the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components A 1 ACA16WE3B CYL ASSY 4244WE3 304L TUNNL 4244WP3 B 1 ACA16SG3B CYL ASSY 4244SG3 304L TUNNL 4244SP3 all 2 SA 15 103 CYLDOOR ASSY STAMPED 42U Cylinder Assembly 2 Sheets 42044WP3 42044WP3 SM 42044SP3 Shell and Door Assembli...

Страница 102: ...etail View A A B B Detail View B B C C Detail View C C Cylinder Doors 2 Sheets 42031 42044 CP2 CP3 NP2 NP3 WP2 WP3 SP2 SP3 DA3 4244WP2 SM WP3 SM SP2 SM BPWVUD02 2020042 BPWVUD02 1 0000267837 A 3 1 20 20 9 19 AM Released Shell and Door Assemblies ...

Страница 103: ...ll 3 02 15825 ADAPTER PLATE DOOR LATCH all 4 02 15832 SHIM CYL DOOR LATCH all 5 02 15077 PLATE SMALL DOORLATCH all 6 02 15041 BODY CYLDOOR LATCH all 7 02 15040 PLUNGER CYLDOOR LATCH CAST all 8 02 15093 SPRING DOOR LATCH 9 4 INCH all 9 02 15255 LOCKWASHER CYLDOOR LATCH all 10 02 15823 HALFHINGE 2 42 WEHU 302 SS all 11 02 15829 PIN HINGE 1 4 all 12 15G168 SQNUT 1 4 20UNC2 SS18 8 all 13 15U181 LOCKWA...

Страница 104: ...102 Pellerin Milnor Corporation 7 Control and Sensing Assemblies ...

Страница 105: ...illustrations Used In Item Part Number Description Nomenclature Comments Reference Assemblies A E03 33100A EXCURSION SWITCH ASSY 42SGH Components all 1 09R008ASTD 09R008A MOUNTING HDWRE INST all 2 02 15783A PLATE EXCURSION SW MTG all 3 02 10391 COVER STRIP MICRO SW 6 8 all 4 02 15789A BKT EXCURSION SWITCH SGU all 5 02 15605E ACTUATOR EXCURSION SW 42SG SIG Excursion Switch 1 Sheet 4244SP2 SM BPWG4Z...

Страница 106: ...16X1 8POLY PH 68P 5 2 all 3 5SR1A0ENF NPT RED 1X1 4 GALMAL 150 all 4 5N1A07AG42 NPT NIP 1X7 TBE GALSTL SK40 all 5 5S0KNFA1A NPT TEE 1 2X1 2X1 GALMAL 150 all 6 5N0KCLSG42 NPT NIP 1 2XCLS TBE GALSTLSK40 all 7 5SL0PNFC0K NPT 90D STREET 3 4X1 2 GAL150 all 8 96DB0PNA HOSEBIBB 3 4 MALEINLT 45DEG ACETAL all 9 60E005 TUBING BLK POLY 5 160DX3 16ID all 10 51V010A TEE 1 8 BRSEXTR BLOCTYP 2203P2 all 11 51E502...

Страница 107: ...will show this letter or the word all in the Used In column The numbers shown in the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments Components all 1 30R0043P TEMP PROBE THERMISTOR 30K OHMS Temperature Probe 1 Sheet 42044SR2 42044WR2 BPWVUZ02 2020043 BPWVUZ02 1 0000267993 A 3 A 4 1 21 20 11 26 AM Released Control and Sensing Assemblies ...

Страница 108: ...106 Pellerin Milnor Corporation 8 Chemical Supply Devices ...

Страница 109: ...This page intentionally blank ...

Страница 110: ...oration Legend A Flushing water supply see BPWVUW01 Supply Injector Assembly 2 Sheets 4244WP2 WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM BPWVUC01 2020063 BPWVUC01 1 0000268133 A 3 A 6 2 4 20 9 29 AM Released Chemical Supply Devices ...

Страница 111: ...N117 RDMACSCR 10 24UNC2X3 8 SS18 8 all 5 15G130 HEXMACHSCRNUT 10 24UNC2 SS18 8 all 6 15P100 07Z THDCUT F PANHD 8 32 X 3 8 SS410 all 7 SA 16 034A 86081 VALVASSY 5FLUSH 4244 WP SP all 8 SA 09 047 70297B COVER SUPPLY INJECTOR all 9 02 09100 92303B FRT VALVE ENCLOSURE all 10 02 09112 92303B REAR VALVE ENCLOSURE all 11 02 09103 93363C ENCLOSURE VAL TP SIDES all 12 27A017 PIPESTRP 1 2 1 HOLE R COND all ...

Страница 112: ...110 Pellerin Milnor Corporation 9 Water and Steam Piping and Assemblies ...

Страница 113: ...This page intentionally blank ...

Страница 114: ...ompartment supply J Flushing inlet peristaltic pump connection K Optional indirect steam 42044NP2 only L Optional flow sensor M Optional siphon breaker N Supply injector P 2 instances Q 3 instances R Chemical supply lines by others S Shell T Recirculation box U Peristaltic supply manifold V Optional reuse drain W Standard drain X Strainer must be cleaned Water Steam Schematics 2 Sheets 42044WP2 CP...

Страница 115: ...FBA 1 5 BALVAL ACT BRS N C BONOMI SPRING RET all 7 30F515 FLOW SENSOR SIGNET P51530 PO all 8 30F518 SIGNET S S PIPE TEE 1 5 all 9 96M033 2 5 VAC BREAKER WATTS288A M2 all 10 51T030 Y STRAINER 3 4 CAST IRON all 11 96D050A 3 4 BALLVALVE BRZ BONOMI 171N all 12 96P053A37 3 4 VAL 110V HAYS 6 2110IS 120 all 13 96M022 3 4 VAC BREAKER 288A all 14 96J030D 1 2 PRESSREG SET28 FEMXUN all 15 30N100 PRESSGAUGE 1...

Страница 116: ...SHOWN Detail A Legend A See detail A C Cold water inlet H Hot water inlet Water Inlets 3 Sheets 4244WP2 WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM BPWD4W02 2020293 BPWD4W02 1 0000298680 A 3 A 4 7 14 20 10 04 AM Released Water and Steam Piping and Assemblies ...

Страница 117: ...Pellerin Milnor Corporation 115 4244WP2 WP3 MODELS SHOWN Water Inlets 3 Sheets 4244WP2 WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM Water and Steam Piping and Assemblies ...

Страница 118: ... PIPING SUBASSY 42 WEH E AVW15007 INLET PIPING SUBASSY 42SGH Components all 1 96D087FBA 1 5 BALVAL ACT BRS N C BONOMI SPRING RET all 2 5N1K06AG42 NPT NIP 1 5X6 TBE GALSTL SK40 all 3 5S1KNFA NPT TEE 1 5 GALMAL 150 all 4 51P055 NPTPLUG 1 5 SQCORED GALCI 125 all 5 5N1K03AG42 NPT NIP 1 5X3 TBE GALSTL SK40 all 6 02 16306 CLAMP 1 1 2 PIPE all 7 27A032 UBOLT 1 5 PIPE 3 8 16X3 3 4LEG all 8 15G205 HXNUT 3 ...

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Страница 120: ...oration Legend A To 5 compartment supply Flushing Water Supply 2 Sheets 4244WP2 WP3 4244WP2 SM 4244SP2 SP3 4244SP2 SM BPWVUW01 2020063 BPWVUW01 1 0000268959 A 3 A 4 2 4 20 8 37 AM Released Water and Steam Piping and Assemblies ...

Страница 121: ...UP 42SG 42442SP2 SP3 Components all 1 96J030D 1 2 PRESSREG SET28 FEMXUN all 2 96M001 1 2X3 8 RELIEF VALVE SET31 all 3 5SB0G0EDEO NPTHEXBUSH 3 8X1 4 GALCI 125 all 4 53A008B BODYMALECON 25X 25COMP B68A 4B all 5 5N0K10AG42 NPT NIP 1 2X10 TBE GALSTL SK40 all 6 5N0KCLSG42 NPT NIP 1 2XCLS TBE GALSTLSK40 all 7 5S0KNFB NPT SIDEOUT TEE 1 2 GALMAL all 8 5SCC0KNF NPT COUP 1 2 GALMAL 150 A 9 60E086K14A 3 4X14...

Страница 122: ...to burst apart with great force during dissassembly You can be struck by air cylin der parts Follow maintenance instructions carefully Wear eye protection NOTE Use a new locknut when re assembling air cylinder see the appropriate parts drawing 1 Replace two diagonally opposite tie bolts with threaded rods and nuts as shown in Figure 34 Using Threaded Rods page 120 2 Tighten nuts on the threaded ro...

Страница 123: ...he worn parts then reassemble them in reverse order Tighten the locknut until it is just barely possible to turn the piston cup and washer assembly on the stem The correct piston cup shape is shown on the left side of the above figure Do not overtighten the locknut as this causes the piston cup to deform to the shape shown on the right side of the figure and may cause the pis ton to bind in the cy...

Страница 124: ...122 Pellerin Milnor Corporation Steam Inlet 4 Sheets 4244WR2 WR3 BPWD4W03 2020293 BPWD4W03 1 0000298797 A 3 A 4 7 14 20 10 34 AM Released Water and Steam Piping and Assemblies ...

Страница 125: ...Pellerin Milnor Corporation 123 Steam Inlet 4 Sheets 4244WR2 WR3 Water and Steam Piping and Assemblies ...

Страница 126: ...124 Pellerin Milnor Corporation Legend C Sparger Sparger Steam Inlet 4 Sheets 4244WR2 WR3 Water and Steam Piping and Assemblies ...

Страница 127: ...NPTHEXBUSH 1 4X1 8 BRASS 125 all 7 5N1E17AG42 NPT NIP 1 25X17 TBE GALSTL SK4 all 8 5SL1ENFA NPT ELB 90DEG 1 25 GALMAL 150 all 9 5N1ECLSG42 NPT NIP 1 25XCLS TBE GALSTLS40 all 10 5SU1ENF NPT UNION 1 25 GALMAL 150 all 11 51E096C MALESTEM 1 25 CADPL CAMP IMS5 all 13 60E096C54A STEAMH OSE 1 25 X54 2ENDS NO all 15 15G205 HXNUT 3 8 16UNC2B ZINC GR2 all 16 15U255 LOCKWASHER MEDIUM 3 8 ZINCPL all 17 15G200...

Страница 128: ...or Corporation Stainless Dump Valve 3 Sheets 42044WR2 WR3 SR2 SR3 60044WR2 WR3 SR2 SR3 72044WR2 WR3 SR2 SR3 BPWVUW02 2020264A BPWVUW02 1 0000274870 A 3 B 2 6 24 20 9 30 AM Released Water and Steam Piping and Assemblies ...

Страница 129: ...CUP CD 10 60C106 ORING 5 16ID 1 16CSBUNA70 011 CD 11 02 02185 WASHER PISTON CUP COMP LIMIT all 12 02 02105B 2 38 ACYL BRASS PISTONCUP WSHR CD 13 03 06429 SPRING 2 11ODX6 5FL 64 CD 14 60C132 ORING 2 IDX 316CS BUNA70 329 CD 15 24G020N ROLLED WASH 252ID NYLTITE 25W CD 16 X2 02743 BONNET 2 DUMP VALVE CD 17 02 18931F GASKET DUMPVALVE 1 60 72WEHU CD 18 02 16021I DUMPVAL STEM 4 8 316SS CD 19 15G168 SQNUT...

Страница 130: ...n the Item column are those shown in the illustrations Used In Item Part Number Description Nomenclature Comments A 34 W2 18931 BODY 8 DUMPVALV 4244 60 52 8 DUMP VALVE B 34 W3 06086 BODY 10 DUMP VALVE 72WE SG T 10 DUMP VALVE A 35 02 18107 GASKET 8 FLANGED DUMP VALVE 8 DUMP VALVE B 35 03 06085D GASKET 10 FLANGEDUMP72D 8050 10 DUMP VALVE 8 X10 Stainless Dump Valve 3 Sheets 42044WR2 WR3 SR2 SR3 60044...

Страница 131: ...10 Pneumatic Piping and Assemblies Pellerin Milnor Corporation 129 ...

Страница 132: ... to actuator to open reuse water valve when pilot valve is energized N5 Pressure is applied to latch to retract and open latch when pilot is energized N6 The normally closed 1st brake pilot valve energized allows air to actuate the cylinder to release the 1st brake N7 The normally closed 1st brake pilot valve de ener gized applies no pressure to the cylinder allowing the spring actuated cylinder t...

Страница 133: ...ressure is applied to actuator to close reuse drain when pilot valve is de energized N13 Pressure inflates pushdown cushions when pilot valve is energized De energized cushions exhaust through quick releases PD Pushdown PG Pressure gage PLF Pushdown left front PRR Pushdown right rear PR Pressure regulator setting 40psi RDR Optional drain to reuse RDRVReuse drain valve normally open spring open air...

Страница 134: ...W NC 120V50 60 all 2 96R302A37 1 8 AIRPILOT 3W NO 120V50 60 all 3 96M051 WABCO QUICK EXHAUST VLV 1 4 all 4 09N082A PRESSW NASON CLOSE 62 LB all 5 96D047AAK CHECK VALVE 1 4 DELT CMMQ20B all 6 30N102 PRESSGAUGE 1 4BOTCON 0 150PSI all 7 96H018 ANGLE NEEDLE VLV 1 4 T X 1 8MP PARKER NV104C 5 2 W PIN HANDLE all 8 W3 25307D TANK AIR PRESSURE RESERVE all 9 96J019E 1 4 PRESSREG3 60 AR20 N02H Z A all 10 30N...

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Страница 136: ...spring tension Air cylinder can burst apart with great force Follow maintenance instructions BNWUUM02 carefully Legend A A Detail view A A Brake Air Cylinder 2 Sheets BPWVUP01 2020083 BPWVUP01 1 0000276675 A 3 A 4 2 18 20 9 31 AM Released Pneumatic Piping and Assemblies ...

Страница 137: ... 062T SS all 7 02 02194 PISTON CUP DUMPVALVE 2 3 8 all 8 02 18651 WASHER 2 WAY BRAKE CYL all 9 15G220 NUTLOK THINHX 3 8 24 SS NYL all 10 60C106 ORING 5 16ID 1 16CSBUNA70 011 all 11 02 02105B 2 38 ACYL BRASS PISTONCUP WSHR all 12 02 02085 UP WASHER 2 OD PISTON CUP all 13 06 20702E FLOW NOT ACTUATOR CYL HEAD all 14 02 02101 CYLHEAD W TAPPED HOLE all 15 02 17024 SPRING SS DUMP 1 5OD4FL40 all 16 W6 20...

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