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OM-116 Page 8

SECTION 6 – PARTS LIST

Description

Part

No.

Dia.

Mkgs.

Item

No.

Figure 6-1. Main Assembly

Quantity

1

039 800

RECEPTACLE, jack plug red (consisting of)

3

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2

006 095

RECEPTACLE & NUT, jack plug red

1

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

010 291

WASHER, flat nylafil .625 ID x 1.250 OD x .125thk

1

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . 

4

604 668

NUT, stl slflkg hex med fnsh .500-20

2

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

174 491

WASHER, lock intl tooth .500

1

. . . 

. . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

601 881

NUT, stl hex jam .500-20

1

. . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

S1

*124 511

SWITCH, tgl DPST 40A 600VAC

1

. . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7

088 372

CASE SECTION, base/front/rear

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

024 103

BLANK, snap-in .750mtg hole

2

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

111 443

BUSHING, strain relief .240/.510 ID x .875mtg hole

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . 

10

088 297

CORD SET, 250V 6-50P 12ga 3/c 6ft

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

11

039 778

RECEPTACLE, str 2P3W 50A 250V

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

12

005 656

BLADE, fan 6 in 4wg 30deg .175 bore CW

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

13

FM

123 468

MOTOR, 230V 50/60Hz 3000RPM

1

. . . 

. . . 

. . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

082 272

WRAPPER

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

15

009 926

PIN, handle control current

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

009 433

HANDLE, control current

1

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

17

T1

117 668

TRANSFORMER & SHUNT, (230V) (Fig 6-2)

1

. . . 

. . . . 

. . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

18

010 142

CLAMP, nyl .312clp dia

2

. . . 

. . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

19

NAMEPLATE, (order by model and serial number)

1

. . . 

. . . . . . . . . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . . . . . 

174 453

HOLDER, electrode w/cable

1

. . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

174 456

GROUND CABLE, w/clamp 10ft

1

. . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

4

Fig 6-2

Includes

Item 2

Ref. SD-052 395-E

Figure 6-1. Main Assembly

*Recommended Spare Parts.
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.

Содержание Thunderbolt 225

Страница 1: ...ce For SMAW Stick Welding Rated Welding Output Amperage Range Maximum Open Circuit Amperes Input at Rated Load Output 60 Hz Single Phase Overall Dimensions Weight Output Voltage 230 V KW 225 A 25 Volt...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...f earth grounding of the workpiece is required ground it directly with a separate cable do not use work clamp or work cable 13 Do not touch electrode if you are in contact with the work ground or anot...

Страница 4: ...t their doctor before going near arc welding gouging or spot welding operations FLYING PIECES OF METAL or DIRT can injure eyes 1 Wear safety glasses with side shields or face shield 1 4 Principal Safe...

Страница 5: ...ace hands where shown to move unit Get help when moving unit 2 Running Gear Mounting Holes 3 Rating Label Locate unit near correct input power 4 Amperage Adjustment Rod 5 Handle 6 Pin Install as shown...

Страница 6: ...GND PE Connect First Minimum input and grounding conductor size is 10 AWG Kcmil not to exceed 87 ft 26 m in length Install conductors in conduit or equivalent into a deenergized line disconnect devic...

Страница 7: ...Receptacle 6 Power Switch 1 2 6 3 4 5 2 Minutes Welding 8 Minutes Resting 3 2 Duty Cycle Chart And Volt Ampere Curves rduty1 5 95 ST 001 836 A ST 001 844 A Duty Cycle is percentage of 10 minutes that...

Страница 8: ...r source and disconnect input power 1 Shunt Block Apply light coating of high tempera ture grease to shaded areas of both shunt blocks Install amperage control handle and locking pin Turn handle to sp...

Страница 9: ...freely replace fan motor Erratic weld current Clean and tighten all weld cable connections Erratic arc with excessive spatter Use dry properly stored electrodes See User s Guide also Shorten arc leng...

Страница 10: ...lief 240 510 ID x 875mtg hole 1 10 088 297 CORD SET 250V 6 50P 12ga 3 c 6ft 1 11 039 778 RECEPTACLE str 2P3W 50A 250V 1 12 005 656 BLADE fan 6 in 4wg 30deg 175 bore CW 1 13 FM 123 468 MOTOR 230V 50 60...

Страница 11: ...D x 500 1 14 020 284 WEDGE coil 1 15 010 653 BEARING thr oil imprg 375 ID x 750 OD x 062 1 16 010 929 WASHER flat stl spr 375 1 17 024 869 COLLAR set w screws consisting of 1 18 024 612 COLLAR set 1 1...

Страница 12: ...4 95 OPTIONS AND ACCESSORIES No 11A RUNNING GEAR 041 637 A handle and two wheels with solid rubber tires mount easily to the frame of the Thunderbolt 225 providing convenient portability...

Страница 13: ......

Страница 14: ......

Страница 15: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 16: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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