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OM-1599 Page 22

Figure 7-1. Complete Assembly

Description

Quantity

Part

No.

Dia.

Mkgs.

Item

No.

1

202 695

Nut, Hub

1

. . 

. . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

2

172 919

Knob, Brake Adjust 

1

. . 

. . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

3

010 910

Washer, Flat .406 ID x 0.812 OD x .065t Stl Pld 

1

. . 

. . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . 

4

172 918

Spring

1

. . 

. . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

5

201 309

Washer, Anti-Turn

2

. . 

. . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

6

058 424

Washer, Fibre (Brake) 

1

. . 

. . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

7

202 696

Hub, Spool

1

. . 

. . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

8

058 424

Washer, Fibre (Brake) 

1

. . 

. . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

9

200 618

Shroud, Wire

1

. . 

. . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

10

200 615

Support, Spool

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

11

201 302

Spindle

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

12

605 227

Nut,  750–14 Knurled1.68 dia .41h Nyl 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

13

212 058

Insulator, Strain Relief/Gas Valve

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

14

139 041

Bushing, Strain Relief .481/.617 ID X 1.115 Mtg Hole

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . 

15

126 738

Guide, Mtg pc Card 8 In Deep Channel 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

16

GS1

128 074

Valve, 12VDC 2way Custom Port

1

. . 

. . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

17

SR1

035 704

Rectifier, Integ Bridge 40. Amp 800V 

1

. . 

. . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

18

S3,5

200 633

Switch, Rocker Dpdt 8A 125VAC On–none–on Black 

2

. . 

. . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . 

19

098 615

Hose, Sae .187 ID X .410 OD X 19.000 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

20

200 632

Nameplate, Inner (prior to serial no. LB031537) (non-CE only)

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . 

20

202 897

Nameplate, Inner (effective with serial no. LB031537) (non-CE only)

1

. . 

. . . . . . . . . . . . . 

. . 

. . . 

20

203 748

Nameplate, inner (CE only)

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

21

200 631

Panel, Inner (prior to serial no. LB031537)

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . 

21

202 854

Panel, Inner (effective with serial no. LB031537) 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . 

22

CB1

202 711

Circuit Breaker, Man Reset 1p 7A 250V Fric Snapin

1

. . 

. . . . 

. . . . . 

. . 

. . . . . . . . . . . . . . . . . . 

23

200 617

Insulator, Cover Wires

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

24

200 603

Case, Control Feeder Plastic

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

+134 327

Label, Warning General Precautionary (non-CE only)

2

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . 

+178 936

Label, Warning General Precautionary Wordless (CE only)

2

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . 

+178 937

Label, Warning Pinchless

1

. . . . . . . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

25

R1

073 562

Pot, Cp Std Slot 1t 2. W 10k Linear

1

. . 

. . . . 

. . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

202 179

Panel Assy, Front (non-CE only) 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

203 746

Panel Assy, Front (CE only) 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

26

202 177

Panel Assy, Front (non-CE only) (Trigger Hold Option)

1

. . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . 

26

206 962

Panel Assy, Front (Meter Option)

1

. . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

200 639

Nameplate (non-CE only)

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

203 743

Nameplate (CE only)

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

27

202 186

Nameplate (non-CE only) (Trigger Hold Option)

1

. . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . 

27

206 902

Nameplate (Meter Option)

1

. . 

. . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

28

S2,S4

200 640

Switch, Rocker Dpdt 8A 125VAC On–none–(On) 2

. . 

. . . 

. . . 

. . 

. . . . . . . . . . . . . . . . . . . . 

29

S1

111 997

Switch, Rocker Spst 10A 250VAC On–off

1

. . 

. . . . 

. . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

30

193 920

Knob, Pointer .840 DiA X .250 ID

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

31

Deleted

. . 

. . . . . . . . . . . . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

32

081 895

Nut, 010–32 Rubber .75dia .81l Insert In .38hole

4

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . 

33

200 604

Chassis, Control Box 

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

34

200 608

Lead, Sensing Extension

1

. . 

. . . . . . . . . . . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

600 399

Wire, Strd 14GA blk 600V 105C 41X30 Hyp .170OD

1

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . 

187 194

Plug, Jack

1

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

35

RC2

200 609

Cable, Extension Trigger 8.000 In

1

. . 

. . . . 

. . . . 

. . 

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

049 455

Cable, Port No 18 2/C Type sjo nprn Jkt 

1

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . 

048 834

Conn, Circ cpc Clamp Str Rlf Size 11 .329OD

1

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . 

080 328

Rcpt W/Skts, Free Hanging (Service Kit)

1

. . . . . . . . . . . . . . . . . . . 

. . . . 

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Содержание SuitCase 8VS

Страница 1: ...Visit our website at www MillerWelds com SuitCase 8VS OM 1599 200 624E January 2003 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder...

Страница 2: ...ue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against...

Страница 3: ...3 Symbols And Definitions 10 SECTION 3 INSTALLATION 11 3 1 Specifications 11 3 2 Gun Recommendation Table 11 3 3 Installing And Aligning Wire Guide And Drive Rolls 12 3 4 Connecting Welding Gun And Vo...

Страница 4: ...336 EEC Machinery Directives 89 392 EEC 91 368 EEC 93 C 133 04 93 68 EEC Standards Arc Welding Equipment Part I Welding Power Sources IEC 974 1 April 1995 Draft Revision Arc Welding Equipment Wirefee...

Страница 5: ...that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input power...

Страница 6: ...lding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane light...

Страница 7: ...y D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place H F RADIATION can cause interference D High frequency H F can interfere with radio n...

Страница 8: ...e 617 770 3000 website www nfpa org and www sparky org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Su...

Страница 9: ...on d alimentation est bien raccord la borne de terre du sectionneur ou que la fiche du cordon est raccord e une prise correctement mise la terre D Pour ex cuter les branchements d entr e fixer d abord...

Страница 10: ...ue des gants en cuir une chemise en tissu pais des pantalons sans revers des chaussures montantes et un masque D Avant de souder retirer tout produit combustible de ses poches tel qu un briquet au but...

Страница 11: ...s et dispositifs de protection LE RAYONNEMENT HAUTE FR QUENCE H F risque de causer des interf rences D Le rayonnement haute fr quence peut causer des interf rences avec les quipements de radio navigat...

Страница 12: ...andards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J de l U S Government Printing Office Super intendent of Documents P O Box 371954 Pitts...

Страница 13: ...n machine 2 Breathing welding fumes can be hazardous to your health 2 1 Keep your head out of the fumes 2 2 Use forced ventilation or local exhaust to remove the fumes 2 3 Use ventilating fan to remov...

Страница 14: ...ymbols are found only on CE products NOTE Output Input A Amperes V Volts X Duty Cycle Wire Feed Percent IP Degree Of Protec tion Input Cold Jog Inch To wards Workpiece Purge By Gas Fast Constant Curre...

Страница 15: ...5 100 Volts DC Constant Voltage CV Or Constant Current CC DC 50 700 ipm 1 3 18 mpm Depending On Arc Voltage Solid Steel 023 062 in 0 6 1 6 mm Stainless Steel 023 052 in 0 6 1 3 mm Flux Cored 030 052 i...

Страница 16: ...so tip is as close to drive rolls as possible without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll...

Страница 17: ...olls with out touching Tighten knob 4 Gun Trigger Plug 5 Gun Trigger Receptacle 6 Voltage Sensing Clamp Connection Connect voltage sensing clamp and connect clamp to workpiece 1 2 3 4 5 Internal Side...

Страница 18: ...b Tension Adjustment Nut Remove retaining ring and install spool so hub pin fits spool hole Re install retaining nut Adjust tension nut so only a slight force is needed to turn spool Threading Welding...

Страница 19: ...g position to momentarily feed welding wire at speed set on Wire Speed control without energizing welding circuit or shielding gas valve 6 HI LO Range Switch Use switch to select high or low wire spee...

Страница 20: ...itch to momentarily ener gize gas solenoid and purge air from gun and to adjust shielding gas regulator 4 Wire Speed Control Use control to adjust wire speed within range selected by switch 5 Jog Swit...

Страница 21: ...Cords 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 5 2 Overload Protection And Thermostat Protection Ref 802 706 A Y Turn Off wire feeder and welding power source Stop engine on welding gener...

Страница 22: ...gun Owner s Manual Wire feeds as soon as power is applied Check gun trigger See gun Owner s Manual Wire feeds when Jog switch is pressed but not when gun trigger is pressed Check gun trigger connecti...

Страница 23: ...OM 1599 Page 19 SECTION 6 ELECTRICAL DIAGRAMS 203 029 B Figure 6 1 Circuit Diagram For Wire Feeder...

Страница 24: ...OM 1599 Page 20 Notes...

Страница 25: ...OM 1599 Page 21 SECTION 7 PARTS LIST Hardware is common and not available unless listed Figure 7 1 Complete Assembly 802 675 B...

Страница 26: ...e with serial no LB031537 1 22 CB1 202 711 Circuit Breaker Man Reset 1p 7A 250V Fric Snapin 1 23 200 617 Insulator Cover Wires 1 24 200 603 Case Control Feeder Plastic 1 134 327 Label Warning General...

Страница 27: ...089 562 Fastener Pinned 1 53 085 244 Washer Cupped 328 ID x 812 OD x 16ga x 125 Li 1 54 089 477 Spring Cprsn 770 OD X 100 Wire X 715 Pld 1 55 085 243 Knob Adjust Tension 1 250 Dia X 312 18 Thrd Stl 1...

Страница 28: ...in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 1 2 mm 1 3 mm...

Страница 29: ...OM 1599 Page 25 Notes...

Страница 30: ...OM 1599 Page 26 Notes...

Страница 31: ...ols Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles cont...

Страница 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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