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OM-262379 Page 4

H.F. RADIATION can cause interference.

High-frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.

Have only qualified persons familiar with electronic equipment
perform this installation.

The user is responsible for having a qualified electrician prompt-
ly correct any interference problem resulting from the installa-
tion.

If notified by the FCC about interference, stop using the
equipment at once.

Have the installation regularly checked and maintained.

Keep high-frequency source doors and panels tightly shut, keep
spark gaps at correct setting, and use grounding and shielding to
minimize the possibility of interference.

ARC WELDING can cause interference.

Electromagnetic energy can interfere with
sensitive electronic equipment such as
computers and computer-driven equipment
such as robots.

Be sure all equipment in the welding area is electromagnetically
compatible.

To reduce possible interference, keep weld cables as short as
possible, close together, and down low, such as on the floor.

Locate welding operation 100 meters from any sensitive elec-
tronic equipment.

Be sure this welding machine is installed and grounded
according to this manual.

If interference still occurs, the user must take extra measures
such as moving the welding machine, using shielded cables,
using line filters, or shielding the work area.

1-4.

California Proposition 65 Warnings

WARNING: This product can expose you to chemicals in-
cluding lead, which are known to the state of California to
cause cancer and birth defects or other reproductive
harm.

For more information, go to www.P65Warnings.ca.gov.

1-5.

Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).

Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting,
 American Welding Society Standard AWS F4.1, from Glob-
al Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).

Safe Practices for Welding and Cutting Containers that have Held Com-
bustibles,
 American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).

National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Quincy, MA 02169 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly,  VA 20151 (phone: 703-788-2700, website:www.cga-
net.com).

Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, Canada L4W 5NS
(phone: 800-463-6727, website: www.csagroup.org).
Safe Practice For Occupational And Educational Eye And Face Protec-
tion,
 ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-
site: www.ansi.org).
Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,
 NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02169 (phone: 1-800-344-3555, website: www.nfpa.org).
OSHA, Occupational Safety and Health Standards for General Indus-
try, Title 29, Code of Federal Regulations (CFR), Part 1910.177 Subpart
N, Part 1910 Subpart Q, and Part 1926, Subpart J, from U.S. Govern-
ment Printing Office, Superintendent of Documents, P.O. Box 371954,
Pittsburgh, PA 15250-7954 (phone: 1-866-512-1800) (there are 10 OS-
HA Regional Offices—phone for Region 5, Chicago, is 312-353-2220,
website: www.osha.gov).
Applications Manual for the Revised NIOSH Lifting Equation, The Na-
tional Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30329-4027 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).

1-6.

EMF Information

Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied pro-
cesses including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit.  EMF fields can interfere with some medical implants, e.g. pace-
makers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or con-
duct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:

1.

Keep cables close together by twisting or taping them, or using a
cable cover.

2.

Do not place your body between welding cables. Arrange cables
to one side and away from the operator.

3.

Do not coil or drape cables around your body.

4.

Keep head and trunk as far away from the equipment in the
welding circuit as possible.

5.

Connect work clamp to workpiece as close to the weld as
possible.

6.

Do not work next to, sit or lean on the welding power source.

7.

Do not weld whilst carrying the welding power source or wire
feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding,  spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom-
mended.

Содержание SuitCase 8VS X-TREME CE

Страница 1: ...L 2018 02 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW 8VS X TREME CE And Non CE Models For product information Owner s Manual translations and more visit w...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...ating Label Location 11 4 2 Unit Specifications 11 4 3 Wire Type Size and Feed Speed Capability Table 11 4 4 Gun Recommendation Table 11 4 5 Environmental Specifications 11 SECTION 5 INSTALLATION 12 5...

Страница 4: ...REME 8VS HEAVY DUTY DRIVE 300877 Council Directives 2014 35 EU Low voltage 2014 30 EU Electromagnetic compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and...

Страница 5: ...the follow ing electrically hazardous conditions are present in damp locations or while wearing wet clothing on metal structures such as floors gratings or scaffolds when in cramped positions such as...

Страница 6: ...If this is not possible tightly cover them with approved covers Do not weld where flying sparks can strike flammable material Protect yourself and others from flying sparks and hot metal Be alert that...

Страница 7: ...rks to move unit be sure forks are long enough to extend beyond opposite side of unit Keep equipment cables and cords away from moving vehicles when working from an aerial location Follow the guidelin...

Страница 8: ...Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cga net com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Standards Sales 5060...

Страница 9: ...ce lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D autres consignes de s curit sont n cessaires dans les condi tions suivantes risqu...

Страница 10: ...e soudure La projection d tincelles des pi ces chaudes et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provo...

Страница 11: ...nt de mettre l appareil en service LA CHUTE DE L QUIPEMENT peut provoquer des blessures Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariots les bouteilles de gaz ou to...

Страница 12: ...0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02169 phone 1 800 344...

Страница 13: ...cling office or your local distributor for further information Safe37 2017 04 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2017 04 Protect y...

Страница 14: ...and safety glasses Use ear protection and button shirt collar Use welding helmet with correct shade of filter Wear complete body protection Safe66 2012 06 Become trained and read the instructions bef...

Страница 15: ...ction 4 3 for detailed wire type size and rated speed range 4 3 Wire Type Size and Feed Speed Capability Table Motor Speed Wire Type Wire Size Rated Speed Range Standard All Solid Wire 023 052 in 0 6...

Страница 16: ...Supply 2 Weld Cable To Feeder 3 Work Cable To Workpiece Weld cable and work cable connec tions to power source DCEN DCEP are dependant on wire type Since feeder is not polarity sen sitive there is no...

Страница 17: ...Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier 3 Drive Roll Slide drive roll onto drive roll carrier Turn nut one click Repeat procedure for top drive roll...

Страница 18: ...to drive rolls without touch ing Align the gun power pin groove with the gun locking tab Tighten gun securing knob If the gun power pin does not have a groove loosen knob to ro tate the gun locking t...

Страница 19: ...maximum of 100 in lbs 12 N m 2 Shielding Gas Cylinder Shielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 5 Con...

Страница 20: ...cle AWG mm2 100 4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0...

Страница 21: ...If the wire slips at maximum hand tight pressure there may be other problems Check the gun liner spool tension contact tip and drive roll wear as all these can cause wire feeding problems Cut off wir...

Страница 22: ...Information Off Information is not displayed Information On With switch in ON position at feeder power up feeder will display various sets of information Each set of information will be displayed for...

Страница 23: ...nd release the trigger 5 Jog Purge Switch Pressing the Jog switch allows the operator to jog wire without energizing the contactor or gas valve Pressing the Purge switch allows the operator to purge g...

Страница 24: ...n ue when trigger is released To stop welding press and release the trig ger 5 CC CV Switch Use switch to match feeder with the output of the power source While welding in CC mode actual wire speed is...

Страница 25: ...it will display the active wire speed whether it is standard wire speed or reduced wire speed Weld Gun With Internal Mounted Dual Schedule Switch Comparable To PipePro Dura Flux Gun 1 Gun Trigger Rece...

Страница 26: ...OM 262379 Page 22 6 4 Wire Speed Control Settings Ref 257 488 A Notes...

Страница 27: ...Cables And Cords Every 6 Months Clean Drive Rolls Blow Out Or Vacuum Inside 7 2 Overload Protection And Thermostat Protection Ref 265 368 B Turn Off wire feeder and welding power source Stop engine o...

Страница 28: ...e fitting from gas valve on back panel of feeder Blow compressed air through the threaded male end of fitting to dis lodge debris from internal mesh screen if blowing compressed air through fitting do...

Страница 29: ...tip or liner if necessary See gun Owner s Manual Check that DIP switches on Motor Control Board PC1 are set correctly see Section 5 8 Have Factory Authorized Service Agent check Motor Control Board P...

Страница 30: ...nication Error HLP 12 2 Blinks Trigger Error HLP 13 3 Blinks Tach Error HLP 14 4 Blinks Motor Overload Error HLP 15 5 Blinks Bus Bar Overheat Error Error Indications Error conditions are indicated by...

Страница 31: ...OM 262379 Page 27 SECTION 8 ELECTRICAL DIAGRAM 252200 E Figure 8 1 Circuit Diagram For Wire Feeder...

Страница 32: ...Page 28 SECTION 9 PARTS LIST 3 6 7 8 9 10 11 12 14 15 17 18 19 21 22 20 23 24 25 28 27 30 29 13 41 42 43 44 45 33 38 35 39 40 31 1 2 4 5 265735 D 12 16 34 26 13 28 32 36 37 13 46 47 Figure 9 1 Complet...

Страница 33: ...it Card Assy Motor Control Board W Program 1 34 175969 Insulator PC Card Self Adhesive 1 35 183387 Washer Cone 380idx 860odx 109T Stl Pld 4000Lbs 2 36 W1 261918 Contactor Assembly Includes 1 PLG5 2016...

Страница 34: ...one Off 187T 1 8 S1 267296 Switch Rocker SPST 15A 250VAC On Off Visi Red Rock 1 9 252262 Cable Trigger 25in W Strain Relief Includes 1 139042 Bushing Strain Relief 270 470 Id X 804 Mtg Hole 1 PLG6 115...

Страница 35: ...187 Ter 1 8 S1 267296 Switch Rocker SPST 15A 250VAC On Off Visi Red Rock 1 9 252262 Cable Trigger 25in W Strain Relief Includes 1 139042 Bushing Strain Relief 270 470 Id X 804 Mtg Hole 1 PLG6 115094...

Страница 36: ...ware is common and not available unless listed 5 1 2 3 9 10 11 14 13 12 15 16 17 18 19 20 29 30 31 32 33 24 13 25 42 45 44 46 43 37 38 40 39 34 35 36 23 6 7 21 22 8 27 4 28 257016 B 41 10 26 Figure 9...

Страница 37: ...oc Hd Hex Gr8 Pln 1 26 264611 O Ring 187 Id X 312 Od X 063 Cs 75 Duro Fluor 1 27 144172 Ftg Hose Brs Barbed M 3 16 TBG X 250 20 1 28 263877 Wire Drive Bus Bar Service Kit Includes 1 259857 Screw 375 1...

Страница 38: ...25 in 030 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 035 in 045 in 052 in 062 in 045 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 m...

Страница 39: ...or Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries 6 90 Days Parts Accessory Kits Canvas C...

Страница 40: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equi...

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