Miller SuitCase 8RC Скачать руководство пользователя страница 8

OM-1500−16 Page 4

1-4.

California Proposition 65 Warnings

Welding or cutting equipment produces fumes or gases
which contain chemicals known to the State of California to
cause birth defects and, in some cases, cancer. (California
Health & Safety Code Section 25249.5 et seq.)

This product contains chemicals, including lead, known to
the state of California to cause cancer, birth defects, or other
reproductive harm. Wash hands after use.

1-5.

Principal Safety Standards

Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,
is available as a free download from the American Welding Society at
http://www.aws.org or purchased from Global Engineering Documents
(phone: 1-877-413-5184, website: www.global.ihs.com).
Safe Practices for the Preparation of Containers and Piping for Welding
and Cutting,
 American Welding Society Standard AWS F4.1, from Glob-
al Engineering Documents (phone: 1-877-413-5184, website:
www.global.ihs.com).
Safe Practices for Welding and Cutting Containers that have Held Com-
bustibles,
 American Welding Society Standard AWS A6.0, from Global
Engineering Documents (phone: 1-877-413-5184,
website: www.global.ihs.com).
National Electrical Code, NFPA Standard 70, from National Fire Protec-
tion Association, Quincy, MA 02269 (phone: 1-800-344-3555, website:
www.nfpa.org and www. sparky.org).
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1,
from Compressed Gas Association, 14501 George Carter Way, Suite
103, Chantilly,  VA 20151 (phone: 703-788-2700, website:www.cga-
net.com).
Safety in Welding, Cutting, and Allied Processes, CSA Standard
W117.2, from Canadian Standards Association, Standards Sales, 5060

Spectrum Way, Suite 100, Ontario, Canada L4W 5NS (phone:
800-463-6727, website: www.csa-international.org).

Safe Practice For Occupational And Educational Eye And Face Protec-
tion,
 ANSI Standard Z87.1, from American National Standards Institute,
25 West 43rd Street, New York, NY 10036 (phone: 212-642-4900, web-
site: www.ansi.org).

Standard for Fire Prevention During Welding, Cutting, and Other Hot
Work,
 NFPA Standard 51B, from National Fire Protection Association,
Quincy, MA 02269 (phone: 1-800-344-3555, website: www.nfpa.org.

OSHA, Occupational Safety and Health Standards for General Indus-
try, Title 29, Code of Federal Regulations (CFR), Part 1910, Subpart Q,
and Part 1926, Subpart J, from U.S. Government Printing Office, Super-
intendent of Documents, P.O. Box 371954, Pittsburgh, PA 15250-7954
(phone: 1-866-512-1800) (there are 10 OSHA Regional Offices—
phone for Region 5, Chicago, is 312-353-2220, website:
www.osha.gov).

Applications Manual for the Revised NIOSH Lifting Equation, The Na-
tional Institute for Occupational Safety and Health (NIOSH), 1600
Clifton Rd, Atlanta, GA 30333 (phone: 1-800-232-4636, website:
www.cdc.gov/NIOSH).

1-6.

EMF Information

Electric current flowing through any conductor causes localized electric
and magnetic fields (EMF). The current from arc welding (and allied pro-
cesses including spot welding, gouging, plasma arc cutting, and
induction heating operations) creates an EMF field around the welding
circuit.  EMF fields may interfere with some medical implants, e.g. pace-
makers. Protective measures for persons wearing medical implants
have to be taken. For example, restrict access for passers−by or con-
duct individual risk assessment for welders. All welders should use the
following procedures in order to minimize exposure to EMF fields from
the welding circuit:

1.

Keep cables close together by twisting or taping them, or using a
cable cover.

2.

Do not place your body between welding cables. Arrange cables
to one side and away from the operator.

3.

Do not coil or drape cables around your body.

4.

Keep head and trunk as far away from the equipment in the
welding circuit as possible.

5.

Connect work clamp to workpiece as close to the weld as
possible.

6.

Do not work next to, sit or lean on the welding power source.

7.

Do not weld whilst carrying the welding power source or wire
feeder.

About Implanted Medical Devices:

Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding,  spot
welding, gouging, plasma arc cutting, or induction heating operations.
If cleared by your doctor, then following the above procedures is recom-
mended.

Содержание SuitCase 8RC

Страница 1: ...SuitCase 8RC OM 1500 16 210 243AD 2014 07 Processes Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder File MIG GMAW Visit our website at www MillerWelds com CE And Non CE Models R...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...4 INSTALLATION 13 4 1 Serial Number And Rating Label Location 13 4 2 Important Information Regarding CE Products Sold Within The EU 13 4 3 Specifications 13 4 4 Environmental Specifications 13 4 5 14...

Страница 4: ...e of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2005 Arc welding equipment Part 1 Welding power sources IEC 60974 5 2007 Arc welding equipment Part 5 Wir...

Страница 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...

Страница 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere may contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...

Страница 7: ...NG PARTS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards...

Страница 8: ...NFPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code...

Страница 9: ...UNIQUE MENT si le proc d de soudage le demande D Si l utilisation d une source lectrique courant lectrique s av re n cessaire se servir de la fonction de t l commande si l appareil en est quip D D aut...

Страница 10: ...ents et les tincelles pr venir toute personne sur les lieux de ne pas regarder l arc D Porter un quipement de protection pour le corps fait d un mat riau r sistant et ignifuge cuir coton robuste laine...

Страница 11: ...ci s en bon tat D Tourner le dos la sortie de vanne lors de l ouverture de la vanne de la bouteille Ne pas se tenir devant ou derri re le r gulateur lors de l ouverture de la vanne D Le couvercle du d...

Страница 12: ...es de rechange recommand es par le constructeur D Effectuer l entretien en respectant les manuels d utilisation les normes industrielles et les codes nationaux d tat et locaux LE RAYONNEMENT HAUTE FR...

Страница 13: ...l Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Par...

Страница 14: ...OM 1500 16 Page 10...

Страница 15: ...n Safe37 2012 05 Safe57 2012 05 Wear dry insulating gloves Do not touch electrode wire with bare hand Do not wear wet or damaged gloves Protect yourself from electric shock by insulating yourself from...

Страница 16: ...e working on the machine or welding Safe65 2012 06 3 2 Miscellaneous Symbols And Definitions Some symbols are found only on CE products Output A Amperes V Volts Direct Current DC X Duty Cycle Wire Fee...

Страница 17: ...for additional EMF exposure information S The EMF assessment on this equipment was conducted at 0 5 meter S At a distance of 1 meter the EMF exposure values were less than 20 of the permissible values...

Страница 18: ...r 10 arc volts F Current feedback 0 to 10 volts DC 1 volt per 100 amperes The remaining pins are not used 4 6 Gun Recommendation Table Process Gun GMAW Hard or Cored Wires Bernard Q300 or Q400 FCAW Se...

Страница 19: ...e without touching Tighten screw Aligning Wire Guide And Drive Rolls View is from top of drive rolls look ing down with pressure assembly open 6 Drive Roll Securing Nut 7 Drive Roll 8 Inlet Wire Guide...

Страница 20: ...in 4 Power Pin Groove 5 Gun Locking Tab Loosen knob insert gun end into block Position power pin as close as possible to drive rolls without touching Align the gun power pin groove with the gun lockin...

Страница 21: ...upplied 2 Shielding Gas Cylinder Shielding gas pressure not to exceed 100 psi 689 kPa 3 Valve 4 Flowmeter 5 14 Pin Plug Close valve on cylinder when fin ished welding 1 Rear View 2 3 4 5 4 11 Connecti...

Страница 22: ...4 20 4 20 4 20 3 30 2 35 1 50 1 0 60 1 0 60 150 3 30 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 3 0 95 200 3 30 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 4 0 120 250 2 35 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2...

Страница 23: ...Push wire through guides into gun Close and tighten pressure assem bly Press Jog switch until wire comes out gun To set the proper drive roll tension release the tension on the drive rolls Position gu...

Страница 24: ...Press switch to momentarily ener gize gas solenoid and purge air from gun and to adjust shielding gas regulator 6 Jog Switch Use Jog position to momentarily feed welding wire at speed set on Wire Spe...

Страница 25: ...f the trigger hold switch to turn trigger hold Off 3 Meter Display 4 Volts Wire Feed Speed Or Amps Select Switch Meter is factory set to display voltage and wirefeed speed To display voltage and amps...

Страница 26: ...n voltage current feedback optional remote voltage current kit 195 194 is required Indicates this DIP switch setting has no effect on this function 14 Pin Voltage Feedback 1 3 2 Wire Feed Speed Displa...

Страница 27: ...OM 1500 16 Page 23 5 4 Gun Consumables Information 235 264 A Notes...

Страница 28: ...ve Rolls Blow Out Or Vacuum Inside 6 2 Overload Protection And Thermostat Protection Ref 805 130 B Turn Off wire feeder and welding power source Stop engine on welding generator 1 Supplementary Protec...

Страница 29: ...er Wire does not feed Check supplementary protector CB1 see Section 6 2 Check gun trigger connection at wire feeder Check gun trigger leads and trigger switch See gun Owner s Manual Have Factory Autho...

Страница 30: ...or does not stop flow ing wire feeds Clear blockage in gas hose or replace hose Clear blockage in welding gun Clear blockage in filter see Section 6 3 Check gas valve Check coil voltage and connection...

Страница 31: ...OM 1500 16 Page 27 SECTION 7 ELECTRICAL DIAGRAMS 251 096 A Figure 7 1 Circuit Diagram For Wire Feeder...

Страница 32: ...listed Figure 8 1 Complete Assembly Ref 246 723 C 62 61 60 56 59 58 57 56 55 54 42 43 44 40 39 38 37 8 1 Fig 8 2 2 Fig 8 3 7 6 5 3 11 9 10 24 12 14 13 15 20 18 19 26 29 25 28 27 32 33 31 30 52 34 51...

Страница 33: ...1 21 166 071 Lever Mtg Pressure Gear 1 22 079 634 Pin Hinge 1 23 151 828 Pin Cotter Hair 042 X 750 3 24 173 616 Cover Right Angle Motor 1 25 234 517 Bus Bar Interconnecting 1 26 226 282 Shroud Bus Ba...

Страница 34: ...ax 125 Lip 1 65 089 477 Spring Cprsn 770 Od X 100 Wire X 715 Pld 1 66 240 975 Knob Adjust Tension 1 250 Dia X 312 18 Thrd 1 67 054 263 Screw Thumb Stl 250 20 X 500 Pld Type P 1 68 234 073 Pin Hinge 1...

Страница 35: ...9 Housing Plug Pins Service Kit 1 RC13 135 635 Housing Plug Pins Service Kit 1 RC42 131 203 Housing Plug Pins Service Kit 1 Meter and Trigger Hold feature optional in non CE models standard in CE mode...

Страница 36: ...2 W 10K Linear W Frict Tabs 2 2 251 042 Panel Front 8RC 1 3 Nameplate Without Meters Order By Model And Serial Number 1 4 S1 111 997 Switch Rocker Spst 10A 250VAC On Off Visi Red Rock 1 5 222 797 Blan...

Страница 37: ...s Trigger Hold Order By Model And Serial Number 1 4 S31 120 376 Switch Rocker SPDT 4A 250VAC On None On Spade Ter 1 5 133 644 Frame Snap In Switch Rocker Panel Mtg 1 6 S1 111 997 Switch Rocker SPST 10...

Страница 38: ...45 in 052 in 062 in 0 6 mm 0 8 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 1 2 mm 1 3 mm 1 6 mm 087 130 053 695 053 700 053 697 053 698 053 699 072 000 053 7...

Страница 39: ...er s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fai...

Страница 40: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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