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OM-745 Page 1

SECTION 1 –  SAFETY PRECAUTIONS - READ BEFORE USING

spotom _nd_11/99

1-1.

Symbol Usage

Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.

Y

Marks a special safety message.

.

Means “Note”; not safety related.

This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.

1-2.

Resistance Spot Welding Hazards

Y

The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section1-4. Read and follow all
Safety Standards.

Y

Only qualified persons should install, operate, maintain, and
repair this unit.

Y

During operation, keep everybody, especially children, away.

SPOT WELDING can cause fire.

Sparks can fly off from the weld. The flying sparks,
hot workpiece, and hot equipment can cause fires,
burns, and explosions.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not spot weld where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the weld. If this is not
possible, tightly cover them with approved covers.

D

Be alert that welding sparks can easily go through small cracks and
openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Do not spot weld on closed containers such as tanks or drums.

D

Do not weld where the atmosphere may contain flammable dust,
gas, or liquid vapors (such as gasoline).

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

D

After completion of work, inspect area to ensure it is free of sparks,
glowing embers, and flames.

D

Do not exceed the equipment rated capacity.

D

Use only correct fuses or circuit breakers. Do not oversize or
bypass them.

Touching live electrical parts can cause fatal shocks
or  severe burns. The input power circuit and
machine internal circuits are also live when power is
on.  Incorrectly installed or improperly grounded
equipment is a hazard.

ELECTRIC SHOCK can kill.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Disconnect input power before installing or servicing this equip-
ment. Lockout/tagout input power according to OSHA 29 CFR
1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to this manual
and national, state, and local codes.

D

Check and be sure that input power cord ground wire is properly
connected to ground terminal in disconnect box or that cord plug is
connected to a properly grounded receptacle outlet – always
double-check the supply ground before applying power.

D

When making input connections, attach the grounding conductor
first – double-check connections.

D

Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.

D

Frequently inspect input power cord and ground conductor for dam-
age or bare wiring – replace immediately if damaged – bare wiring
can kill. Check ground conductor for continuity.

D

Turn off all equipment when not in use.

D

For water-cooled equipment, check and repair or replace any leak-
ing hoses or fittings. Do not use any electrical equipment if you are
wet or in a wet area.

D

Use only well-maintained equipment. Repair or replace damaged
parts at once.

D

Wear a safety harness if working above floor level.

D

Keep all panels, covers, and guards securely in place.

Very often sparks fly off from the joint area.

D

Wear approved face shield or safety goggles
with side shields.

FLYING SPARKS can cause injury.

D

Wear protective garments such as oil-free, flame-resistant leather
gloves, heavy shirt, cuffless trousers, high shoes, and a cap.
Synthetic material usually does not provide such protection.

D

Protect others in nearby areas by using approved flame-resistant or
noncombustible fire curtains or shields. Have all nearby persons
wear safety glasses with side shields.

Wear gloves or allow cooling period before servicing
tongs or tips.

D

Always wear welding-type, insulated gloves
when using this equipment.

HOT METAL can cause burns.

D

Do not touch workpiece, tips, or tongs with bare hands.

D

Allow tongs and tips to cool before touching.

Содержание SSW-2020ATT

Страница 1: ...OM 745 201 170B March 2003 Processes Description Resistance Spot Welding SSW 2020ATT And SSW 2040ATT Visit our website at www MillerWelds com...

Страница 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself again...

Страница 3: ...4 2 4 Overview Of System Connections 5 2 5 Installing Or Cleaning Tongs 6 2 6 Coolant Connections 7 2 7 Hanging Bracket Installation Portable Models Only 7 2 8 Connecting Input Power 8 2 9 Electrical...

Страница 4: ......

Страница 5: ...cause fatal shocks or severe burns The input power circuit and machine internal circuits are also live when power is on Incorrectly installed or improperly grounded equipmentis a hazard ELECTRIC SHOCK...

Страница 6: ...e eyes D Wear approved safety glasses with side shields or wear face shield MAGNETIC FIELDS can affect pacemakers D Pacemaker wearers keep away D Wearers should consult their doctor before go ing near...

Страница 7: ...rcuit Voltage SSW 2020 230 90 1 4 in 6 3 mm 20 kVA 40 12 500 10 500 9000 3 55 SSW 2040 460 45 1 4 in 6 3 mm 20 kVA 40 12 500 10 500 9000 3 55 Based on 10 second time period means unit can weld for 5 s...

Страница 8: ...straps 2 1 2 4 Overview Of System Connections 802 792 A Spotwelder system Coolant Air in Coolant line see Section 2 6 Coolant line Pedestal Normally 5 8 18 left hand threaded receptacles Input power...

Страница 9: ...re lease pressure on bottom tong 5 Bottom Tong Slide tong into bottom tong holder as far as possible and position so that tip is pointing straight up Turn cam nut clockwise to secure tong in holder Ti...

Страница 10: ...proper operation coolant supply must have a minimum pressure of 30 psi 207 kPa a maximum temper ature of 86 F 30 C and a flow rate of 2 5 to 3 qt min 2 4 to 2 8 L min Obtain two hoses of desired leng...

Страница 11: ...Air In fitting 1 See manufacturer s instructions supplied with filter regulator FR assembly for complete installationand preparation instructions 6 5 2 3 5 8 in 1 1 4 Inch Pipe Thread 1 4 Inch Pipe Th...

Страница 12: ...e input power connec tions to the machine before making connections into a deenergized line disconnect device In the line disconnect device always connect green or green yellow grounding conductor to...

Страница 13: ...tep 6 Step 7 Air Supply Air Supply On Start 13 16 in Loosen both nuts and push tong tips together Begin to tighten top nut This causes tong tips to open Stop when opening is a little less than thick n...

Страница 14: ...eld position tongs have weld amper age present after the squeeze time has ended 3 Weld Amperage Control Turn clockwise to increase current Chang ing the weld current value does not affect the duty cyc...

Страница 15: ...Off power before checking fuse Fuse F1 and Power pilot light cir cuit breaker switch S1 protect the control circuitry If either the fuse or the circuit break er opens the unit shuts down Turn switch O...

Страница 16: ...rom side to side when removing or tele scoping tube will snap off Installation Coat taper area of tip with pipe sealant compound Pull tele scoping tube all the way up but not out Use a plastic or leat...

Страница 17: ...k contactor W Low weld output pilot light On Dress or replace tips see Section 4 3 Remove and clean ends of tongs and tong holders see Section 2 5 Adjust tong pressure see Section 2 10 Longer than nor...

Страница 18: ...OM 745 Page 14 SECTION 5 ELECTRICAL DIAGRAMS 199 202 Figure 5 1 Circuit Diagram For Stationary Models 200 302 A Figure 5 2 Circuit Diagram For Foot Control...

Страница 19: ...2040ATT 209 661 FILTER REGULATOR 1 Fig 6 2 RESISTANCE SPOT WELDER air 1 Fig 6 4 PEDESTAL air operated 1 Fig 6 3 RFSW 10 20 1 Fig 6 6 TONGS Optional 1 603 105 HOSE nprn brd No 1 x 312 ID order by ft 7...

Страница 20: ...OM 745 Page 16 Figure 6 2 Resistance Spot Welder Air 802 774 A Hardware is common and not available unless listed...

Страница 21: ...3 110 530 INSULATION tong bottom 1 34 110 529 CLAMP tong bottom 1 35 110 533 STRIP polyest gl 125 x 2 750 x 3 312 1 36 110 536 CAM tong 1 37 110 903 HOUSING front transformer 1 38 110 535 CAM pin tong...

Страница 22: ...LE port 20ga 5 c order by ft 6ft 5 PLG1 079 878 HOUSING PLUG PINS service kit 1 6 187 078 COVER guard 1 7 182 626 SPRING ext 1 801 931 B Hardware is common and not available unless listed 1 1 2 4 1 7...

Страница 23: ...OM 745 Page 19 Notes...

Страница 24: ...OM 745 Page 20 802 765 A Hardware is common and not available unless listed Figure 6 4 Pedestal Air Operated SSW Models...

Страница 25: ...0 9 99 sec 120 VAC 60 Hz cycle timer 1 15 S3 196 575 SWITCH rocker SPST 10A 250VAC on none off 250 qc 1 16 044 747 HOLDER fuse crtg 30A 600V 1 17 F1 128 430 FUSE crtg 1A 600V 1 18 097 926 KNOB pointer...

Страница 26: ...OM 745 Page 22 027 777 A 1 2 3 4 5 6 7 8 9 Hardware is common and not available unless listed Figure 6 5 Tongs...

Страница 27: ...consisting of 90 deg 1 4 027 757 TUBE ASSEMBLY tong consisting of 90 deg 1 4 027 756 TUBE ASSEMBLY tong consisting of 90 deg 1 4 027 766 TUBE ASSEMBLY tong consisting of 45 deg 1 4 027 765 TUBE ASSEMB...

Страница 28: ...op TT 9W Tongs top WHERE USED STANDARD 90 No 1 Morse Taper No 2 Morse Taper 040 218 040 219 040 220 041 001 6 in 150 mm 12 in 304 mm 18 in 457 mm TONG LENGTH TONGS 4 1 4 in 108 mm 6 1 4 in 159 mm 4 1...

Страница 29: ......

Страница 30: ......

Страница 31: ...ols Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles cont...

Страница 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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