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OM-533 Page 1

SECTION 1 – INTRODUCTION

5-3/4 in.

(141 mm)

9-3/8 in.

(238 mm)

5 in.

(123 mm)

ST-109 521-A

Figure 1-1. Dimensions

1-1. GENERAL INFORMATION AND SAFETY

A. General

Information presented in this manual and on various la-
bels, tags, and plates provided on this unit pertains to
equipment design, installation, operation, maintenance,
and troubleshooting which should be read, understood,

and followed for the safe and effective use of this equip-
ment.

B. Safety

The installation, operation, maintenance, and trouble-
shooting of arc welding equipment requires practices
and procedures which ensure personal safety and the
safety of others. Therefore, this equipment is to be
installed, operated, and maintained only by qualified
persons in accordance with this manual and all applica-
ble codes such as, but not limited to, those listed in Arc
Welding Safety Precautions Section in the welding pow-
er source Owner’s Manual.

Safety instructions specifically pertaining to this unit ap-
pear throughout this manual highlighted by the signal
words WARNING and CAUTION which identify different
levels of hazard.

WARNING statements include installation, operation,
and maintenance procedures or practices which if not
carefully followed could result in serious personal injury
or loss of life.

CAUTION statements include installation, operation,
and maintenance procedures or practices which if not
carefully followed could result in minor personal injury or
damage to this equipment.

A third signal word, IMPORTANT, highlights instructions
which need special emphasis to obtain the most efficient
operation of this equipment.

1-2. RECEIVING-HANDLING

Before unpacking equipment, check carton for any dam-
age that may have occurred during shipment. File any
claims for loss or damage with the delivering carrier.
Assistance for filing or settling claims may be obtained
from the distributor and/or the equipment manufactur-
er’s Transportation Department.

When requesting information about this equipment, al-
ways provide the Model Description and Serial Number.

1-3. DESCRIPTION

This unit is a Remote Pendant Control for the Intellipulse
welding power source. When properly connected to the
welding power source this unit provides arc control, con-
tactor control, voltage/amperage control, CV/CC selec-
tion, and pulse frequency selection.

Содержание RPC-IP

Страница 1: ...RPC IP Multiprocess Welding Remote Pendant Control April 1993 Eff w Serial Number JJ487350 Visit our website at...

Страница 2: ...ch identify different levels of hazard WARNING statements include installation operation and maintenance procedures or practices which if not carefully followed could result in serious personal injury...

Страница 3: ...e in terconnecting cable fully into the receptacle and rotate collar clockwise 2 3 650 1000 AMPERE MODEL SELECTOR SWITCH WARNING ELECTRIC SHOCK can kill Do not touch live electrical parts Shut down we...

Страница 4: ...modes The ARC CONTROL potentiometer provides variable selection of short circuit current to suit individual weld ing conditions Rotating this control clockwise causes the current to increase as the sh...

Страница 5: ...MAW P FCAW SAW and the Gas Tungsten Arc Welding GTAW process The ON position is normally used with the Shielded Metal Arc Welding SMAW and the Air Carbon Arc CAC A Cut ting and gouging processes Lift...

Страница 6: ...ly harm your health Use enough ventilation to keep fumes and gases from the breathing zone WELDING WIRE can cause puncture wounds Do not point gun toward any part of the body or other personnel HOT ME...

Страница 7: ...power source POWER switch ON button 4 Place Mode Selector switch in CC position see Section 3 1 5 Place ARC CONTROL to desired position see Sec tion 3 2 Pilot light should be on 6 Place CONTACTOR swi...

Страница 8: ...ielding gas and water supplies as appli cable 13 Turn on and adjust High Frequency unit if applica ble 14 Begin welding 4 6 AIR CARBON ARC CUTTING AND GOUGING CAC A WARNING Read and follow safety info...

Страница 9: ...at proper installation has been made according to Section 2 of this manual and that the unit has been functioning properly until trouble developed B Troubleshooting Troubleshooting to be performed onl...

Страница 10: ...533 Page 9 SECTION 6 ELECTRICAL DIAGRAMS Circuit Diagram No SB 107 993 B Diagram 6 1 Circuit Diagram For Pendant Control Circuit Diagram No SB 124 223 Diagram 6 2 Circuit Diagram For Circuit Board PC...

Страница 11: ...OM 533 Page 10 Diagram 6 3 Wiring Diagram For Pendant Control Wiring Diagram No SC 122 538 B...

Страница 12: ...785 STRIP terminal 3 pole 1 072 566 CONNECTOR rect 8skt plug Amp 87159 8 1 081 380 CONNECTOR rect 14skt plug Amp 1 87159 3 1 108 907 CONNECTOR rect 13skt 1 row plug Amp 2 87499 3 2 097 922 KNOB pointe...

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