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Processes

Description

TIG (GTAW) Welding

Stick (SMAW) Welding

OM-275099A

2016−10

Arc Welding Power Source

Maxstar 161 S, STL, and STH

With Auto-Line

t

File: TIG (GTAW)

For product information,

Owner’s Manual translations,

and more, visit

www.MillerWelds.com

Содержание Maxstar 161 S

Страница 1: ...TIG GTAW Welding Stick SMAW Welding OM 275099A 2016 10 Arc Welding Power Source Maxstar 161 S STL and STH With Auto Linet File TIG GTAW For product information Owner s Manual translations and more vis...

Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...

Страница 3: ...Environmental Specifications 12 4 5 Duty Cycle And Overheating For Maxstar 161S Models 12 4 6 Static Characteristics 13 4 7 Remote 6 Receptacle Information STL And STH Models Only 13 SECTION 5 INSTALL...

Страница 4: ...rence 33 SECTION 11 SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WELDING WITH INVERTER MACHINES 34 11 1 Selecting Tungsten Electrode Wear Clean Gloves To Prevent Contamination Of Tungsten 34 11 2 P...

Страница 5: ...uch as sitting kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a...

Страница 6: ...perly prepared according to AWS F4 1 and AWS A6 0 see Safety Standards Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline Connect work cable to the work...

Страница 7: ...can injure Keep away from moving parts such as fans Keep all doors panels covers and guards closed and securely in place Have only qualified persons remove doors panels covers or guards for maintenanc...

Страница 8: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...

Страница 9: ...ues lectriques dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch...

Страница 10: ...es et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage v rifier e...

Страница 11: ...appareil Tenir l quipement c bles et cordons distance des v hicules mobiles lors de toute op ration en hauteur Suivre les consignes du Manuel des applications pour l quation de levage NIOSH r vis e P...

Страница 12: ...trical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA...

Страница 13: ...ect yourself from electric shock by insulating yourself from work and ground Safe3 2012 05 Disconnect input plug or power before working on machine Safe5 2012 05 Keep your head out of the fumes Safe6...

Страница 14: ...ome trained and read the instructions before working on the machine or welding Safe40 2012 05 3 2 Miscellaneous Symbols And Definitions A Amperage V Voltage Hz Hertz Output Gas Input Increase Decreas...

Страница 15: ...At Rated Load Output 50 60Hz Single Phase KVA Duty Cycle KW 120 Volts Stick 15A 90A 23 6 Volts DC 30 Duty Cycle 20 90A 48V 12 16 15 KV 23 16 2 78 2 76 75A 23 Volts DC 60 Duty Cycle 18 82 2 26 2 22 60...

Страница 16: ...l as radiated disturbances This equipment complies with IEC 61000 3 12 ce emc 4 2011 09 C Temperature Specifications Operating Temperature Range Storage Transportation Temperature Range 40 to 104 F 40...

Страница 17: ...ics The static output characteristics of the welding power source can be described as drooping during the SMAW and GTAW processes Static characteristics are also affected by control settings including...

Страница 18: ...tip 5 1 Selecting a Location loc_small 2015 04 Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 1 Shoulder Strap Use strap to l...

Страница 19: ...otected by time delay fuses or circuit breaker is required See Section 5 4 Input Amperes A At Rated Output 14 31 Max Recommended Standard Fuse Rating In Amperes 1 Time Delay Fuses 2 15 Normal Operatin...

Страница 20: ...0 or 240 VAC NOTICE Do Not modify the power cord The power cord plugs will work with standard NE MA receptacles Use only the power cords supplied with this unit Modifying the power cord s and or plugs...

Страница 21: ...A complete Parts List is available at www MillerWelds com OM 275099 Page 17 Notes...

Страница 22: ...ts List is available at www MillerWelds com OM 275099 Page 18 5 5 Connecting 1 Phase Input Power For 240 VAC 803766 C Ref 805577 A 4 3 L1 L2 1 GND PE Earth Ground 2 1 5 6 7 Tools Needed L1 L2 240 VAC...

Страница 23: ...E MA receptacles Use only the power cords supplied with this unit Modifying the power cord s and or plugs or using cords not in tended for use with this product will void war ranty 1 Black And White I...

Страница 24: ...ling And Securing Shoul der Portion Of Strap To Welding Power Source 1 Shoulder Handle Strap Route strap as shown 2 Bezel Front And Rear 3 Pin 4 Cam Buckle Lever Route and secure shoulder strap as fol...

Страница 25: ...etal Loop 2 Handle Strap W Hook Loop Fasteners 3 Hook And Loop Type Fastener 4 Rear Metal Loop Route and secure handle strap as follows Route handle strap through front metal loop until both hook sec...

Страница 26: ...Off position as needed 8 Parameter Display 9 Gas Fitting Fittings have 5 8 18 right hand threads 3 8 19 BSPP on CE units 10 Cylinder Valve Open valve slightly so gas flow blows dirt from valve Close v...

Страница 27: ...When selected Adaptive Hot Start Stick Stuck and DIG circuitry are energized 5 Stick 6010 SMAW When selected Adaptive Hot Start Stick Stuck and DIG circuitry are energized Parameters are opti mized t...

Страница 28: ...to cycle through parameters that can be set 2 Parameter Display 3 Encoder Rotate Encoder to adjust parame ter setting 3 1 2 USER REMOTE STD OFF PPS Trigger Mode Selection REMOTE STD Remote Standard Ty...

Страница 29: ...etting 3 1 2 USER REMOTE STD OFF PPS Trigger Mode Selection REMOTE STD Remote Standard Typically used with a remote foot or hand control REMOTE STD requires a maintained contact closure to enable weld...

Страница 30: ...mal Norm and Low Low open circuit voltage Low reduces open circuit voltage between 12 and 16 volts 1 Menu Button While in the Stick process press and hold Menu button for approxim ately two seconds to...

Страница 31: ...RC TCY OFF STUC FACTORY RESET SOFTWARE NUMBER ARC TCY Arc Timer Monitors hours minutes and cycles of valid arc on To view rotate encoder To reset rotate encoder until RESET YES is displayed Press Menu...

Страница 32: ...t Over Temperature Errors w OVER TEMPERATURE Over temperature condition in the primary inverter circuitry has occurred Error will clear after the temperature has reached ac ceptable levels Or over tem...

Страница 33: ...rection of arc Reduce gas flow rate see Section 6 1 Properly prepare tungsten see Section 11 2 Tungsten electrode oxidizing and not remaining bright after conclusion of weld Shield weld zone from draf...

Страница 34: ...www MillerWelds com OM 275099 Page 30 Trouble Remedy Error message See O M ERROR 1 4 3 is displayed Contact a Factory Authorized Service Agent Error message See O M ERROR 1 3 4 is displayed Contact a...

Страница 35: ...OM 275099 Page 31 SECTION 9 ELECTRICAL DIAGRAM Figure 9 1 Circuit Diagram For Welding Power Source 275094 A...

Страница 36: ...es of Direct High Frequency Radiation 1 High Frequency Source welding power source with built in HF or separate HF unit 2 Weld Cables 3 Torch 4 Work Clamp 5 Workpiece 6 Work Table Sources of Conductio...

Страница 37: ...it every 50 ft 15 m 6 Water Pipes and Fixtures Ground water pipes every 50 ft 15 m 7 External Power or Telephone Lines Locate high frequency source at least 50 ft 15 m away from power and phone lines...

Страница 38: ...11 to 35 CFH cubic feet per hour Figures listed are a guide and are a composite of recommendations from American Welding Society AWS and electrode manufacturers 11 2 Preparing Tungsten Electrode For...

Страница 39: ...150 200 250 300 350 400 450 ELECTRODE DC AC POSITION PENETRATION USAGE MIN PREP ROUGH HIGH SPATTER GENERAL SMOOTH EASY FAST LOW HYDROGEN STRONG SMOOTH EASY FASTER CAST IRON STAINLESS DEEP DEEP LOW ME...

Страница 40: ...A complete Parts List is available at www MillerWelds com OM 275099 Page 36 Notes...

Страница 41: ...A complete Parts List is available at www MillerWelds com OM 275099 Page 37 Notes...

Страница 42: ...A complete Parts List is available at www MillerWelds com OM 275099 Page 38 Notes...

Страница 43: ...ns and Subarc SAW Torches Remote Controls and RFCS RJ45 Replacement Parts No labor Roughneck Guns Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components suc...

Страница 44: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...

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